Fri-Jado MULTI DECK 60 HOT MERCHANDISER Service Manual
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Fri-Jado MULTI DECK 60 HOT MERCHANDISER Service Manual

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SERVICE MANUAL
MODELS FROM 2004 UNTIL 2008
MULTI DECK 60 HOT MERCHANDISER
MULTI DECK 100 HOT MERCHANDISER
MULTI DECK 120 HOT MERCHANDISER
CLASSIC DECK HOT MERCHANDISER
Classic Deck Hot
WWW.FRIJADO.COM
Multi Deck 60
This manual is prepared for the use of trained Service Technici-
ans and should not be used by those not properly qualified. If
you have attended training for this product, you may be quali-
fied to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required
to perform the procedure. Procedures for which you do not have
the necessary tools, instruments and skills should be performed
by a trained technician.
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
Multi Deck 100
- NOTICE -
Multi Deck 120

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Summary of Contents for Fri-Jado MULTI DECK 60 HOT MERCHANDISER

  • Page 1 SERVICE MANUAL MODELS FROM 2004 UNTIL 2008 MULTI DECK 60 HOT MERCHANDISER MULTI DECK 100 HOT MERCHANDISER MULTI DECK 120 HOT MERCHANDISER CLASSIC DECK HOT MERCHANDISER Classic Deck Hot Multi Deck 60 Multi Deck 100 Multi Deck 120 - NOTICE - This manual is prepared for the use of trained Service Technici- ans and should not be used by those not properly qualified.
  • Page 2 Page 2 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015...
  • Page 3 TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 10/2015 01/10/2015 Glass front doors added. Various updates. Page 3 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015...

  • Page 4: Table Of Contents

    INDEX Index ................................4 General technical data ..........................5 Technical Data ............................5 Removal and replacement of parts ......................6 Panels bottom side (Multi Deck 60/100/120) ..................6 Panels bottom side (Classic Deck) ......................6 Back panel on bottom side (Classic Deck) .................... 7 Cover plate on field wiring box ......................

  • Page 5: General Technical Data

    GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA This manual covers the Multi Deck 60, 100 and 120 Hot and the Classic Deck Hot series mer- chandiser cabinets. The cabinets come in three sizes, 60, 100 and 120 centimeter. • Multi Deck 60 Hot - Merchandiser 620 mm wide. •...

  • Page 6: Removal And Replacement Of Parts

    REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indica- ting the circuit is being serviced. PANELS BOTTOM SIDE (MULTI DECK 60/100/120) 1.

  • Page 7: Back Panel On Bottom Side (Classic Deck)

    REMOVAL AND REPLACEMENT OF PARTS BACK PANEL ON BOTTOM SIDE (CLASSIC DECK) 1. Remove the panels on bottom side accor- ding prior procedure. 2. Loosen the screws that secure the back panel and remove this panel. 3. Reverse the procedure to install. COVER PLATE ON FIELD WIRING BOX 1.

  • Page 8: Electronic Ballast/Interference Filter

    REMOVAL AND REPLACEMENT OF PARTS ELECTRONIC BALLAST/INTERFERENCE FILTER 1. Remove the screws on the top side and remove cover panel. 2. Remove the nuts on the ballast and re- move the wiring. 2a. Remove the screws on the filter and re- move this filter.

  • Page 9: Back Panels

    REMOVAL AND REPLACEMENT OF PARTS BACK PANELS 1. Remove the screws that secure the back panel and remove this panel. 2. Remove the insulation. 3. Remove the screws that secure the cover panel and remove this panel. 4. Reverse the procedure to install. THERMOSTAT (DANFOSS) 1.

  • Page 10: Sensor Danfoss Thermostat

    REMOVAL AND REPLACEMENT OF PARTS SENSOR DANFOSS THERMOSTAT 1. Remove the thermostat according prior procedure. 2. Remove the back panels + insulation + cover panel. 3. Remove the panels on the bottom side. 4. New version: Remove the holder with sen- sor (use a drill of 3.2 mm.) Old version: Remove the clip on the sen- sor and remove the sensor.

  • Page 11: Blower Shelf Heating

    REMOVAL AND REPLACEMENT OF PARTS BLOWER SHELF HEATING 1. Remove the electric panel and all panels on the bottom side according prior proce- dures. 2. Remove the socket screws from the ben- ded plate (MD60/100/120 only) and faste- ning plate and remove these plates. 3.

  • Page 12: Heating Element

    REMOVAL AND REPLACEMENT OF PARTS HEATING ELEMENT 1. Remove the back panels, insulation, cover plate and the thermostat sensor according prior procedures. 2. Remove all the panels on the bottom side side + the back panel on bottom side ac- cording prior procedures.

  • Page 13: Safety Thermostat (Reset)

    REMOVAL AND REPLACEMENT OF PARTS SAFETY THERMOSTAT (RESET) 1. Remove the electric panel, back panels, insulation and cover plate, and the cover plate on the field wiring box according prior procedures. 2. Remove the clip on the sensor and remo- ve the sensor.

  • Page 14: Replacing Side Glass

    REMOVAL AND REPLACEMENT OF PARTS REPLACING SIDE GLASS Replacing a side glass in the MD  Remove all traces of glass and silicone past. sealant  Remove the product stopper from the bottom  Remove the six screws from the top plate. plate.
  • Page 15 REMOVAL AND REPLACEMENT OF PARTS Putting the new glass in place  Attach all nuts B by hand.  Hold nut B in position using a spanner.  Tighten nut A firmly using a spanner.  Put the insulation plates in the top ! ...
  • Page 16 REMOVAL AND REPLACEMENT OF PARTS MOUNTING INSTRUCTION GLASS DOOR(S) Note: The models MD 100 ans 120 have double glass doors. See also next page. Page 16 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015...
  • Page 17 REMOVAL AND REPLACEMENT OF PARTS Part nr. Description 9220084S Front door ass. MD 60 9220085S Front door ass. MD 100 9220086S Front door ass. MD 120 9220078S Door ass. MD 60 9220077S L or R door ass. MD 100 9220076S L or R door ass.

  • Page 18: Electrical Tests And Service Procedures

    ELECTRICAL TESTS AND SERVICE PROCEDURES ELECTRICAL TESTS AND SERVICE PROCEDURES WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indica- ting the circuit is being serviced. HEATING ELEMENT TEST Note: When testing the resistance of the element remove the wiring.
  • Page 19 ELECTRICAL TESTS AND SERVICE PROCEDURES Replacing of thermostat When you install a new thermostat, then always change parameter r05 first to 0 (°C) and change parameter o07 to HE. Otherwise some other parameters cannot be changed to the desired value. Otherwise some other parameters cannot be changed to the desired value. You can run through the parameters with the up or down keys, once you are inside the para- meter settings.

  • Page 20: Adjusting Danfoss Ekc 101A Thermostat - (Old Version)

    ELECTRICAL TESTS AND SERVICE PROCEDURES Access code all settings Sensor type Warm (HE) / cold (rE) Step value display (yes = 0.5°C / no = 1°C) Store parameters under number Restore parameters as stored Store current parameter as factory default Status relay 1 ADJUSTING DANFOSS EKC 101A THERMOSTAT - (OLD VERSION) Note:...

  • Page 21: Adjusting Danfoss Ekc 101A Thermostat (Continued)

    ELECTRICAL TESTS AND SERVICE PROCEDURES ADJUSTING DANFOSS EKC 101A THERMOSTAT (CONTINUED) Setting internal parameters Press top key for 2 seconds. In display the first parameter appears. Select parameter with bottom or top key. Press both keys together to read out value. Change value with top or bottom key.

  • Page 22: Control Locations

    ELECTRICAL TESTS AND SERVICE PROCEDURES CONTROL LOCATIONS heating switch light switch thermostat EKC 102A thermostat EKC 101A (old version) Page 22 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 23: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING TROUBLE SHOOTING MULTI DECK 60/100/120 AND CLASSIS DECK HOT Symptom Possible causes No power to cabinet controls. 1. Main breaker open. 2. Wiring loose. Main fuse or breaker blows. 1. Wiring incorrectly. 2. Heating element shorted. 3. Wiring shorted. Illumination does not work.
  • Page 24 TROUBLESHOOTING This is an analytic description for servicing and repairing all major parts of the Multi Deck 60, 100 and 120 Hot and Classic Deck Hot. It consists of 4 basic steps to recognize and solve the problems: 1. Symptoms. 2.
  • Page 25 EXPLODED VIEWS AND PARTLISTS Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 25...

  • Page 26: Exploded Views & Partlists

    EXPLODED VIEWS AND PARTLISTS EXPLODED VIEWS & PARTLISTS MULTI DECK 60/100/120 HOT Page 26 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...
  • Page 27 EXPLODED VIEWS AND PARTLISTS ITEM PART NO MODEL QTY Description 9222012 MD60 Protection plate dia, transparent 9222033 MD100 Protection plate dia, transparent 9222007 MD120 Protection plate dia, transparent 9222011 MD60 Protection plate, illumination inside 9222032 MD100 Protection plate, illumination inside 9222006 MD120 Protection plate, illumination inside...
  • Page 28 EXPLODED VIEWS AND PARTLISTS ITEM PART NO MODEL QTY Description 9224586 MD100 Light box 9224086 MD120 Light box 9224067 MD60 Bracket, lampholder 9224067 MD100-120 Bracket, lampholder 9224113 MD 60 Bracket, lamp 9225089 MD60 Bracket, lamp (till 01.07.2008) 9224114 MD 100-120 Bracket, lamp 9224068 MD100-120...
  • Page 29 EXPLODED VIEWS AND PARTLISTS ITEM PART NO MODEL QTY Description 9220016 MD100 Bottom shelf 9220006 MD120 Bottom shelf 9070793 All models Spacing pin, 3D nut M6 9226023 MD60 Holder, price rail 9227023 MD100 Holder, price rail 9224099 MD120 Holder, price rail 63-1 9223024 MD60...

  • Page 30: Classic Deck Hot

    EXPLODED VIEWS AND PARTLISTS CLASSIC DECK HOT 11-1 63-1 63-2 81-1 83-1 Page 30 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...
  • Page 31 EXPLODED VIEWS AND PARTLISTS ITEM PART NO Description 9222109 Protection plate dia, transparent 9222011 Protection plate, illumination inside 9181008 Switch, tumble 9221013 Interference filter 9181071 Sticker, light 9181072 Sticker, heat 9082897 Lamp holder 9160019 Lamp, PLL 55 W 9222036 Night roller-blind 9221049 Handle 9221015...
  • Page 32 EXPLODED VIEWS AND PARTLISTS ITEM PART NO Description 9220011 Shelf 9220010 Bottom shelf 9070793 Spacing pin, 3D nut M6 9226023 Holder, price rail 63-1 9223024 Price rail, transparent 63-2 9223014 Dia strip, price rail 9222010 Productstopper , bottom, perspex 9222044 Air divider, honeycomb 9225090 Bracket, honeycomb...

  • Page 33: Electrical Diagrams

    ELECTRIC DIAGRAMS ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM MD 60 & CLASSIC DECK Page 33 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 34: Circuit Diagram Md 60 & Classic Deck Till Serial Number 100047340

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MD 60 & CLASSIC DECK TILL SERIAL NUMBER 100047340 Page 34 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 35: Circuit Diagram Multi Deck 100 Hot

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MULTI DECK 100 HOT Page 35 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 36: Wiring Diagram Multi Deck 100 Hot

    ELECTRIC DIAGRAMS WIRING DIAGRAM MULTI DECK 100 HOT Page 36 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 37: Circuit Diagram Multi Deck 100 Hot Till Serial Number 100040572

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MULTI DECK 100 HOT TILL SERIAL NUMBER 100040572 Page 37 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 38: Circuit Diagram Multi Deck 100 Hot

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MULTI DECK 100 HOT Page 38 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 39: Circuit Diagram Multi Deck 120 Hot

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MULTI DECK 120 HOT 2200 watt 2200 watt Page 39 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 40: Wiring Diagram Multi Deck 120 Hot

    ELECTRIC DIAGRAMS WIRING DIAGRAM MULTI DECK 120 HOT Page 40 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...

  • Page 41: Circuit Diagram Multi Deck 120 Hot Till Serial Number 100041285

    ELECTRIC DIAGRAMS CIRCUIT DIAGRAM MULTI DECK 120 HOT TILL SERIAL NUMBER 100041285 Page 41 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...
  • Page 42 Page 42 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015...
  • Page 43 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 43...
  • Page 44 Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444 • info@frijado.com • www.frijado.com...

This manual is also suitable for:

Multi deck 100 hot merchandiserMulti deck 120 hot merchandiserClassic deck hot merchandiser

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