Gage Bilt GB585A Original Instructions Manual

Installation tool
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ORIGINAL INSTRUCTIONS
GB585/GB585A
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB585A

  • Page 1 ORIGINAL INSTRUCTIONS GB585/GB585A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
  • Page 2: Table Of Contents

    Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB585/GB585A ............................8 How to use the GB585/GB585A ............................... 9 Maintenance and Hydraulic Thread Preparation ........................10 Troubleshooting ..................................11 Overhaul ....................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    2 feet (.61 m) of hydraulic hoses and couplings, electric switch and cord. The GB585A installation tool operates on hydraulic pressure developed by the GB910 & GB912 Powerunits set at 5,400-5,700 psi (372.3 - 393.0 bar) maximum PULL pressure and 2,200-2,400 psi. (151.7 - 165.5 bar) maximum RETURN pressure. The tool comes equipped with 2 feet (.61 m) of hydraulic hoses, swivels and couplings, air actuator and tube.
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS GB585 GB585A Electric Actuator Air Actuator Handle Hydraulic Hose—Return Air line Electrical Control Cord Hydraulic Hose—Pull GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 6: Safety Warnings

    6. Check that the means of protection from ejection of fastener and/or stem is in place can then be used to support the tool. and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 7: Principle Of Operation

    When the tool is connected to a powerunit, operation is controlled by an electric actuator switch (GB585) or a piloted air actuator assy (GB585A) in the handle assy (480127). When the switch/actuator assy is depressed, a directional valve in the powerunit directs oil to the front side of the piston (585124) forcing it and the nose assembly collet rearward.
  • Page 8: How To Set-Up The Gb585/Gb585A

    1. Set hydraulic power unit to the recommended pressure, 5,700 psi (393.0 bar) Max. for the pull and 2,400 psi (165.5 bar) Max. for the return. Gage Bilt pressure gage assy (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.
  • Page 9: How To Use The Gb585/Gb585A

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. CAUTION: Do not use beyond the design intent.
  • Page 10: Maintenance And Hydraulic Thread Preparation

    Be sure to use thread sealant on all hydraulic fittings, Loctite® 545 or equivalent or a non-hardening Teflon® thread compound such as Slic-tite® (Gage Bilt part no. 403237). Tighten until fitting feels snug and then continue to tighten 1/2 to 1 full turn.
  • Page 11: Troubleshooting

    7. NOSE ASSEMBLY WON'T ACCEPT FASTENER PINTAIL. a.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts and clean before reassembling. GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 12: Overhaul

    11. Reassembly sequence is opposite of disassembly. Be sure relative positions of o'rings and back-up rings are as shown in exploded view and part list on pgs. 13-14. Coat hose fitting threads with a non-hardening teflon thread compound such as Slic-tite® (Gage Bilt part no. 403237). DO NOT USE TEFLON TAPE. (See hydraulic thread preparation pg.10).
  • Page 13: Parts Lists Gb585

    GB585 PARTS LIST (Electric Actuated) GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 14: Parts Lists Gb585A

    G585A PARTS LIST (Air Actuated) GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 15: Nose Assembly Selection Chart And Accessories

    C ~The last set of numerical digits signify the "Gun Line," or reach of the pulling head to the nearest tenth of an inch. (41 is 4.1 inch "Gun Line") 12/17 See gagebilt.com/nose_assemblies.htm for nose assembly information (data sheets). GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 16: Powerunits & Accessories

    GB940-26 includes the GB940 and 26 ft. (7.9 m) Hose Kit, part #940705 GB940-38 includes the GB940 and 38 ft. (11.6 m) Hose Kit, part #940709 GB940-52 includes the GB940 and 52 ft. (15.8 m) Hose Kit, part #940714 GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 17 GB910-26 includes the GB910 and 26 ft. (7.9 m) Hose Kit-Air, part #910705 GB910-38 includes the GB910 and 38 ft. (11.6 m) Hose Kit-Air, part #910709 GB910-52 includes the GB910 and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 18 GB912-26 includes the GB912 Powerunit and 26 ft. (7.9 m) Hose Kit-Air, part #910705. GB912-38 includes the GB912 Powerunit and 38 ft. (11.6 m) Hose Kit-Air, part #910709. GB912-52 includes the GB912 Powerunit and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 19 This page intentionally left blank GB585 / GB585A INTALLATION TOOL REV. 12/17...
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. This page intentionally left blank TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC.

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