Gage Bilt GB510BOM Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB510BOM / GB510ABOM
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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  • Page 1 ORIGINAL INSTRUCTIONS GB510BOM / GB510ABOM INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA...
  • Page 2: Table Of Contents

    Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB510BOM / GB510ABOM ......................... 8 How to use the GB510BOM / GB510ABOM ..........................9 Maintenance ..................................... 10 Troubleshooting / Relief Valve Installation ..........................11 Overhaul ....................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011...
  • Page 4: Description And Technical Specifications

    Any other use is forbidden. The GB510BOM and the GB510ABOM are hydraulic installation tools designed specifically for the efficient installation of 5/16” (7.94 mm) BOM® fasteners. They weigh just over 4 lbs. (1.81 kg) and can be operated in any position. They have a .750” (19.1 mm) fastener setting stroke and a rated pull load of 7,800 lbs.
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Cylinder Assembly Anvil Optional Hydraulic Hose “Return” and Hydraulic Hose “Pull” Inlet. Hydraulic Hose “Return” Hydraulic Hose “Pull” GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 6: Warnings

    (such as the deflector, pintail collection bottle or catcher bag). 6. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 7: Principle Of Operation

    When the tool is connected to a powerunit, operation is controlled by a actuator to the hydraulic hoses. The GB510ABOM incorporates an air actuator to send a signal; the GB510BOM an electric actuator. When the button is depressed, a directional valve in the powerunit directs oil to the front side of the piston forcing it and the nose assembly collet rearward.
  • Page 8: How To Set-Up The Gb510Bom / Gb510Abom

    1. Set hydraulic power unit to the recommended pressure, 5,400 psi. (372.3 bar) - 5,600 psi. (386.1 bar) Max. for the pull and 2,200 (151.7 bar) - 2,400 psi (165.5 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (Sold Separately) is recommended to aid in this procedure.
  • Page 9: How To Use The Gb510Bom / Gb510Abom

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.
  • Page 11: Troubleshooting / Relief Valve Installation

    Position relief valve 4 flats INCORRECT towards REAR of tool. Image may not reflect actual tool GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 12: Overhaul

    • Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. If a tool is performing poorly or leaking, a complete overhaul may be necessary.
  • Page 13: Parts Lists

    4. 206127 Actuator Housing Assembly includes: 703642 5. 206131 complete Electric Actuator Assembly includes: 206127, 240122, 258020 & 585044 6. 585037 includes: 585038 & 585047 GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 14 3. 208115 includes: 405758, 401109 & 405763 4. 206120 complete Air Actuator Assembly includes: 206125, 704130, A-217, 208126 & 208127 5. 585037 includes: 585038 & 585047 GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 15: Accessories

    Accessories. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #GB105093 For NAS LOCKBOLTS and blind fasteners (Sold Separately) Gage Bilt also supplies pin & collar swage inspection gages to certify...
  • Page 16 Accessories. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB940 ELECTRIC POWERUNIT (Sold Separately) The GB940 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools.
  • Page 17 Accessories. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB910 HYDRAULIC POWERUNIT (Sold Separately) The GB910 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools. The unit air pow- ered, air actuated and delivers up to 10,000 psi (689.48 bar) working pressure.
  • Page 18 Accessories. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB912 HYDRAULIC POWERUNIT (Sold Separately) The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools. The unit air pow- ered, air actuated and delivers up to 10,000 psi (689.48 bar) working pressure.
  • Page 19 This page intentionally left blank GB510BOM/GB510ABOM INSTALLATION TOOL: S/N 1001 AND ABOVE 11/20 REV 121/22 CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS...
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC.

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