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Gage Bilt GB786/204 Installation Tool Information

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GB786/204
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT Inc.
GAGE BILT
44766 Centre Court
(586) 226-1500
Clinton Twp. MI 48038
(586) 226-1505 Fax
MADE IN U.S.A.
e-mail: solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB786/204

  • Page 1 GB786/204 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT Inc. GAGE BILT 44766 Centre Court (586) 226-1500 Clinton Twp. MI 48038 (586) 226-1505 Fax MADE IN U.S.A. e-mail: solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Description Page Warnings .............................. 3 Description, Maintenance and Hydraulic Thread Preparation ............4 Filling & Bleeding ..........................5 Parts List ............................6-7 Overhaul, Disassembly and Troubleshooting ................. 8-9 DEXRON ® III Oil Safety Data ......................10 Nose Assembly Selection Chart ....................... 11 EU Conformity and Warranty ......................

  • Page 3: Warnings

    73.2 dB (A). In this daily basis for damage or wear. Any repair should condition the max level was 81.5 dB (A). Therefore, be done by qualified personnel trained on Gage Bilt it is required where prolonged use, hearing procedures.

  • Page 4: Description, Maintenance And Hydraulic Thread Preparation

    The GB786/204 comes with 8 ft. of hose and a remote actuator. The GB204 cylinder when held in your hand, weighs just 2.0 lbs (0.91 kg)! while the entire split riveter weighs 19 lbs (8.61 kg).

  • Page 5: Filling & Bleeding

    FILLING & BLEEDING PROCEDURE: NOTE: Air bleeder assy (704153) and fill bottle assy (745163) required. NOTE: To replace a small amount of oil follow bleeding steps 11-19. IMPORTANT: Be sure to use thread sealant on all hydraulic fittings, Loctite® 30534 or similar Teflon® infused pipe dope is recommended.

  • Page 6: Parts List

    204304 - SWIVEL ASSEMBLY 401080 - BACK-UP RING 403764 - O'RING 16 17 REV. 7/14...
  • Page 7 GB786/204 PARTS LIST Ref. No. Part No. Description Qty. 401106 Back-Up Ring 403802 O'Ring 204300 Cylinder 403810 O'Ring 401114 Back-Up Ring 204203 Piston Assembly (Inc. 4 & 5) 405758 O'Ring 401105 Back-Up Ring 405832 O'Ring 206115 Cylinder Cap Assembly (Inc. 7-10)

  • Page 8: Overhaul, Disassembly And Troubleshooting

    TROUBLESHOOTING 1. Check air line for correct pressure at the tool. It must be 90 to 100 psi (6.2-6.9 bar). 2. Check tool for lack of hydraulic oil (see filling instructions). 3. Check for oil leakage. a. Hydraulic oil leaks from connections. Tighten threaded connections. (see Hydraulic Thread Preparation on page 4) b.
  • Page 9 HEAD WARNING: DISPOSE OF HYDRAULIC OIL IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS APPLICABLE IN YOUR AREA. Disconnect hydraulic hoses (28) and air line from manifold-handle (29) and drain hydraulic hoses (28). Push piston assy (6) back to rear of the cylinder (3) to empty all oil from the tool. Push piston ass’y (6) to the front of the cylinder (3). Unscrew socket head cap screw (12) from retaining ring (11) use a spanner wrench to remove retaining ring.

  • Page 10: Dexron® Iii Oil Safety Data

    DEXRON® III OIL SAFETY DATA FIRST AID MEASURES Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material from skin, use soap and water.

  • Page 11: Nose Assembly Selection Chart

    GS10-204D-42OS GP®, M GP®, LGP®, M LGP®, AND ASP® ARE REGISTERED TRADEM ARKS OF ALCOA INC. GAGE BILT CERTIFIES THE GB786-204 WILL INSTALL THE ABOVE FASTENERS *STROKE LIMITER AVAILABLE (PART NO. 206112) 1) -30 STRADDLE NOSES ARE DEISIGNED TO REACH OVER THE COLLAR.

  • Page 12: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan (586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. 10 D-34346 Hann. Münden Germany EQUIPMENT DESCRIPTION: GB786-204 FASTENER INSTALLATION TOOL This product specified above conforms to the above dIrectives and standards.