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Related Manuals for Gage Bilt GB204
Summary of Contents for Gage Bilt GB204
- Page 1 ORIGINAL INSTRUCTIONS GB204 / GB204(A) INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB204 / GB204A ............................8 How to use the GB204 / GB204A .............................. 9 Maintenance ..................................... 10 Troubleshooting ..................................11 Overhaul .................................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
.500” (12.7 mm) fastener setting stroke and a rated pull load of 5,825 lbs. (25.9 kN). The GB204 (electric actuated) installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 5,700 psi. (393.0 bar) maximum PULL pressure and 2,400 psi (165.5 bar) maximum RETURN pressure. The tool comes equipped with a 12’ (3.7 m) hydraulic hose with quick disconnects and a electric control cord assembly . -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Cylinder Assembly Optional Hydraulic Hose “Return” and Hydraulic Hose “Pull” Inlet. Hydraulic Hose “Return” Hydraulic Hose “Pull” GB204/GB204(A) INSTALLATION TOOL Rev. 5/22... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB204/GB204(A) INSTALLATION TOOL Rev. 5/22... -
Page 7: Principle Of Operation
The spent pintail is released and drops out the back of the tool. HYDRAULIC DIAGRAM RETURN Cycle PULL Cycle Piston Travel Piston Travel Relief Valve PULL Pressure RETURN Pressure Pressurized Oil Unpressurized Oil Images may not reflect actual tool GB204/GB204(A) INSTALLATION TOOL Rev. 5/22... -
Page 8: How To Set-Up The Gb204 / Gb204A
1. Set hydraulic power unit to the recommended pressure, 5,700 psi (393.0 bar) Max. for the pull and 2,400 psi (165.5 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (Sold Separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”. -
Page 9: How To Use The Gb204 / Gb204A
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.48 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place. -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided. -
Page 11: Troubleshooting
NOSE ASSEMBLY WON'T ACCEPT FASTENER PINTAIL. a.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts, clean and re-lube jaws before reassembling. GB204/GB204(A) INSTALLATION TOOL Rev. 5/22... -
Page 12: Overhaul
• Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. If a tool is performing poorly or leaking, a complete overhaul may be necessary. - Page 13 STROKE LIMITER - INSTALLATION & REMOVAL Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits Stroke limiters are designed for the protection of the operator and equipment. Failure to operate tool with a stroke limiter as required will result in damage to the nose assembly or tool and may result in personal injury.
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Page 14: Parts Lists
GB204 / GB204A PARTS LIST 1. 204103 includes: 401106, 403802 & 402373 (2) 2. 204111 includes: 403810 & 401114 3. 206115 includes: 405758, 401105 & 405832 4. 206120 complete Air Actuator Assembly includes: 206125, 704130, A-217, 208126 & 208127 5. 206127 Actuator Housing Assembly includes: A-217 6. -
Page 15: Accessories And Nose Assembly Selection Chart
GB204 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STANDARD STRADDLE NOSE LONG (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE LONG NAS and GP®... -
Page 16: Approved Accessories
Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Relief Valve #206110 When a reduced stroke to .375” (9.5 mm) is required. (Sold Separately) Stroke Limiter #206112 Required with 206110 relief valve to reduce stroke to .375”... - Page 17 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB940 ELECTRIC POWERUNIT (Sold Separately) The GB940 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools.
- Page 18 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB910 HYDRAULIC POWERUNIT (Sold Separately) The GB910 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools.
- Page 19 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB912 HYDRAULIC POWERUNIT (Sold Separately) The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools.
- Page 20 STANDARD & OFFSET COLLAR FEEDERS (Sold Separately) Installation of 5/32”- 3/8” LGP® collars Contact Gage Bilt for more information (Sold Separately) Gage Bilt Installation tool, Standard and Offset Collar Feeders (Sold Separately) SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ...
- Page 21 STRAIGHT FEED N SWAGE (Sold Separately) For use on Gage Bilt installation CE tools and/or other manufacturer’s CE approved tools of similar design. SWAGING: EASY AS... Operator presents nose to pintail and feeder dispenses collar onto pin. PATENT PENDING STRAIGHT FEED N SWAGE...
- Page 22 COLLAR FEEDER BOWLS (Sold Separately) Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information. (Sold Separately) Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately)
- Page 23 This page intentionally left blank GB204/GB204(A) INSTALLATION TOOL Rev. 5/22...
- Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC.
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