Gage Bilt GB722 Original Instructions Manual
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- Installation manual (13 pages) ,
- Original instructions manual (20 pages)
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Summary of Contents for Gage Bilt GB722
- Page 1 ORIGINAL INSTRUCTIONS GB722/568 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB722/568 ..............................8 How to use the GB722/568 ................................ 9 Maintenance ..................................... 10 Filling and Bleeding ................................. 11 Troubleshooting/Adjusting the Stroke ........................... -
Page 3: Eu Conformity And Warranty
This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 4: Description And Technical Specifications
4,770 lbs. (21.22 kN) with 90 psi (6.2 bar) air pressure at the air inlet. The GB722/568 installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Cylinder Hydraulic Hose Bleed Screw Air Actuator Air Line Air Inlet Handle Assembly Image may not reflect actual tool GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 7: Principle Of Operation
Piston Rod Assembly moves up Piston Rod Assembly Air Piston moves down moves up Air Piston Pressurized Oil moves down Unpressurized Oil Pressurized Air Unpressurized Air Air exhaust Image may not reflect actual tool Air exhaust GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 8: How To Set-Up The Gb722/568
HOW TO SET-UP THE GB722/568 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 9: How To Use The Gb722/568
5. Remove installation tool from assembled fastener. 6. Use GO-NOGO inspection gages to assure proper crimping. GO-NOGO gages are available to assure proper crimping. Contact Gage Bilt for information. 7. Repeat steps 1-6. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling And Bleeding
Swivel Adapter (568121) Hole marked #3 on Handle Assy and bleed screw Manifold Handle (744303) Power Cylinder hole Oil Passage hole O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 12: Troubleshooting/Adjusting The Stroke
Fine adjustments should be done by 1/8 to 1/4 turns until desired diameter is achieved. To set stroke: (See WARNINGS above). Using a pair of dial calipers, measure “A” dimension. Holding in actuator, measure “B” dimension. Subtracting “A” dimension from “B” dimension equals stroke. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... -
Page 13: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 14 Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings.
- Page 15 Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB722/568 INSTALATION TOOL 11/21 REV. 5/22...
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Page 16: Parts Lists
PARTS LIST GB722/568 INSTALATION TOOL 11/21 REV. 5/22... - Page 17 PARTS LIST GB722/568 INSTALATION TOOL 11/21 REV. 5/22...
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Page 18: Dexron® Iii Oil Safety Data (Sds)
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB722/568 INSTALATION TOOL 11/21 REV. 5/22... - Page 19 This page intentionally left blank GB722/568 INSTALATION TOOL 11/21 REV. 5/22...
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Page 20: Nose Assembly Selection Chart / Setting And Adjusting Stroke
11/21 The GB722/568 installation tool is suitable for installing only 5/32” & 3/16” HUCKRIMP® (Krimpnuts) with 85 psi (5.9 bar) min. required. DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.
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