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Gage Bilt GB7624 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1140 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB7624/GB7624A
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB7624

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB7624/GB7624A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Overhaul and Tool Disposal ..............................12 Parts Lists GB7624 .................................. 13 Parts Lists GB7624A ................................14 Nose Assembly Selection Chart and Accessories ......................15-20 GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Warranty

    1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 4: Description And Technical Specifications

    40,000 lbs. (177.9 kN). The GB7624 (electric actuated) installation tool is designed to operate at pressures up to 10,000 psi (689.5 bar) on hydraulic pressure developed by the GB940 Powerunit. Normal operating pressure is set at 10,000 psi (689.5 bar) maximum PULL pressure and 6,000 psi (413.7 bar) maximum RETURN pressure, enabling the tool to pull all the fasteners listed on the selection chart without adjusting pressures.

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Handle Actuator Electrical Control Cord Hydraulic Hose—Return Hydraulic Hose—Pull GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Safety Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    When the button is released the directional valve reverses oil flow to the back of the piston and pushes the nose assembly off the swagged fastener. The pintail ejector hydraulically pushes the spent pintail out of the nose assembly. Note: GB7624 Nose assembly attachment video located on our website at : http://www.gagebilt.com/ rivet_tools_videos.php may be viewed to review this procedure.

  • Page 8: How To Set-Up The Gb7624/Gb7624A

    1. Set hydraulic power unit to the recommended pressure, 10,000 psi (689.5 bar) Max. for the pull and 6,000 psi (413.7 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (Sold Separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.

  • Page 9: How To Use The Gb7624/Gb7624A

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

  • Page 10: Daily Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Troubleshooting

    Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts and clean before reassembling. GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Overhaul And Tool Disposal

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings.

  • Page 13: Parts Lists Gb7624

    GB7624 PARTS LIST GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Parts Lists Gb7624A

    GB7624A PARTS LIST GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 15: Nose Assembly Selection Chart And Accessories

    CONTACT GAGE BILT FOR YOUR REQUIREMENTS C50L® AND BOM ® ARE REGISTERED TRADEM ARKS OF HOWM ET AEROSPACE. GAGE BILT CERTIFIES THE GB7624(A) WILL INSTALL THE ABOVE FASTENERS NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL.
  • Page 16 GB940-38 includes the GB940 and 38 ft. (11.6 m) Hose Kit, part #940709 GB940-52 includes the GB940 and 52 ft. (15.8 m) Hose Kit, part #940714 GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 GB910-38 includes the GB910 and 38 ft. (11.6 m) Hose Kit-Air, part #910709 GB910-52 includes the GB910 and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 GB912-38 includes the GB912 Powerunit and 38 ft. (11.6 m) Hose Kit-Air, part #910709. GB912-52 includes the GB912 Powerunit and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19 This page intentionally left blank GB7624 S/N: 1140 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Suspension Bracket (Sold Separately) WARNING: See repetitive motions hazards (pg. 6) The use of suspension bracket Assembly (A-1593) is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners.

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Gb7624a

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