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Promax RR 14 EVO 2 400 Hybrid Operating & Maintenance Manual

Rail mounted mobile elevating work platform
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PAMP020RR
Revision 2
December 2019
Promax RR 14 EVO 2 400 Hybrid
RAIL MOUNTED MOBILE ELEVATING WORK PLATFORM
OPERATING & MAINTENANCE MANUAL
 Platform Basket Use & Maintenance Manual, Logbook code: 4528576300.0,
Edition 11/2019
 Platform Basket Appendix of the Use & Maintenance Manual (Lithium Batteries
Version RR), Logbook code: 4528575300.0, Version 08/2019
RR 14 EVO 2 400 Hybrid
To be read in conjunction with:
PAMP020RR
ISSUED FOR: PB __________
th
Revision Two - 4
December 2019
Revision Record
Page 1 of 73

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Summary of Contents for Promax RR 14 EVO 2 400 Hybrid

  • Page 1 Revision 2 Page 1 of 73 December 2019 RR 14 EVO 2 400 Hybrid Promax RR 14 EVO 2 400 Hybrid RAIL MOUNTED MOBILE ELEVATING WORK PLATFORM OPERATING & MAINTENANCE MANUAL To be read in conjunction with:  Platform Basket Use & Maintenance Manual, Logbook code: 4528576300.0, Edition 11/2019 ...
  • Page 2 PAMP020RR Revision Record Revision 2 Page 2 of 73 December 2019 RR 14 EVO 2 400 Hybrid Revision Date Comments 12/11/2019 First Issue – reference RIS-1530-PLT Issue 6 04/12/2019 Second issue – include notes/general guidance section to clarify details that do not have a relevant section...
  • Page 3 Revision Record Revision 2 Page 3 of 73 December 2019 RR 14 EVO 2 400 Hybrid Document Review The maintenance plan shall be reviewed every 12 months by a competent engineer. The plan shall include: A process for it to be regularly reviewed for potential to improve its effectiveness.

  • Page 4: Table Of Contents

    PAMP020RR Revision Record Revision 2 Page 4 of 73 December 2019 RR 14 EVO 2 400 Hybrid Contents Section 1 ................................... 6 Foreword ..................................6 Staff Competency ................................. 7 Facilities ..................................7 Definitions ..................................8 Section 2 ................................... 9 Introduction.................................. 9 Section 3 ..................................10...
  • Page 5 PAMP020RR Revision Record Revision 2 Page 5 of 73 December 2019 RR 14 EVO 2 400 Hybrid Preparing For Maintenance ...........................50 Information and Reference on how to perform maintenance tasks ..............50 Section 11 ..................................51 Maintenance Schedules .............................51 Job No. – EngCheck (Engine general condition) ....................54 Job No.

  • Page 6: Section 1

    This manual details practices and operations that Promax Access Ltd and IPAF (International Powered Access Federation) recommend. DO NOT operate or use this machine for any purpose other than lifting persons or as detailed within the manual.

  • Page 7: Staff Competency

    Revision Record Revision 2 Page 7 of 73 December 2019 RR 14 EVO 2 400 Hybrid Staff Competency In order to comply with the requirements of RIS-1530-PLT, the following minimum level of competence required is: For all activities the person leading the task must be able to follow and carry out the instruction detailed in this document.

  • Page 8: Definitions

    PAMP020RR Revision Record Revision 2 Page 8 of 73 December 2019 RR 14 EVO 2 400 Hybrid Definitions Term Action required Adjust Correct to defined limits Change Remove the original and fit a new or overhauled part or assembly in its place...

  • Page 9: Section 2

    Section 2 Introduction The Promax RR 14 EVO 2-400 Hybrid is designed to operate in a railway or construction environment to facilitate the lifting of persons and associated tools - A maximum of three personnel plus tools and equipment (400kgs combined) may be carried in the platform on rail to maximum 200 mm cant and at maximum 1:16 gradient.

  • Page 10: Section 3

    Revision Record Revision 2 Page 10 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 3 Specifications Please refer to Section '3' pages 30-40, Technical specification in the Platform Basket Use & Maintenance Manual, Logbook code: 4528576300.0, Edition 11/2019 for lengths, weights, reach etc...

  • Page 11: Section 7

    Section 7 Electrical Circuit and Hydraulic Diagrams See owners information pack for full size drawings or contact Promax Access Ltd. - Main electrical system voltage for the machine is: 24v - Max working hydraulic pressure of the machine is: 230 Bar Fuses / electrical trips Please refer to Section '11.26' page 131, Technical specification in the Platform Basket Use &...

  • Page 12: Electric Circuit Diagrams

    PAMP020RR Revision Record Revision 2 Page 12 of 73 December 2019 RR 14 EVO 2 400 Hybrid Electric Circuit Diagrams...
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  • Page 46: Hydraulic Circuit Diagrams

    PAMP020RR Revision Record Revision 2 Page 46 of 73 December 2019 RR 14 EVO 2 400 Hybrid Hydraulic Circuit Diagrams (Working pressure: 230 Bar)

  • Page 47: Section 8

    PAMP020RR Revision Record Revision 2 Page 47 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 8 ALO Working procedure 1. Identify open line 2. Approach RRAP ensuring machine is oriented correctly 3. Slew turret to safe side 4.

  • Page 48: Section 9

    Revision Record Revision 2 Page 48 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 9 Emergency recovery procedure(s) and times Refer to section '9', pages 92-101 of Platform Basket Use & Maintenance Manual, Logbook code: 4528576300.0, Edition 11/2019.

  • Page 49: Section 10

    Revision Record Revision 2 Page 49 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 10 Maintenance Auditable records of maintenance to RRV's shall be kept in accordance with RIS-1530-PLT Issue 6. It is also required to update the machine log book with a date, time and description of any maintenance carried out.

  • Page 50: Warning - Welding

    Warning - Welding Never use the RR 14 EVO 2 400 Hybrid as a welding ground. Earth bonding is for personal protection only). Welding (repair or otherwise) will not be carried out on the RR 14 without prior written consent from the manufacturer or Promax Access Ltd, and under no circumstances will welding ever be permitted on Hydraulic (or other pressure) cylinders, valves or fittings etc.

  • Page 51: Section 11

    Revision Record Revision 2 Page 51 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 11 Maintenance Schedules The RR 14 EVO is to be examined at frequencies no greater than the limits set out below: Type of Exam...
  • Page 52 PAMP020RR Revision Record Revision 2 Page 52 of 73 December 2019 RR 14 EVO 2 400 Hybrid EngService Oil filter Renew Manu. Man EngService Fuel pre-filter Renew Manu. Man EngService Fuel filter Renew Manu. Man EngService V belt Check Manu. Man...
  • Page 53 PAMP020RR Revision Record Revision 2 Page 53 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. Description / Intent W M Y Additional Requires location Info. Record OLET OLE System Test Job No. Description / Intent W M Y...

  • Page 54: Job No. - Engcheck (Engine General Condition)

    PAMP020RR Revision Record Revision 2 Page 54 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – EngCheck (Engine general condition) Scheduled work Arising work Visually check the engine and ancillaries for: Mounting & security Operator: Notify fitter/supervisor of observations...

  • Page 55: Job No. - Eleclc (Lighting Check)

    PAMP020RR Revision Record Revision 2 Page 55 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ElecLC (Lighting check) Scheduled work Arising work Renew/report any non-functioning lights. Check all lights for damage and illumination NB: Some warning lamps can only be checked by a fitter under test conditions Check switch at operator position for activation.

  • Page 56: Job No. - Elecebt (Earth Bond Test)

    PAMP020RR Revision Record Revision 2 Page 56 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ElecEBT (Earth bond test) Scheduled work Arising work Using a calibrated impendence tester, connect electrodes to cage and rail wheel(s) and perform the test (recommended - 50 amp load for 10 sec) If result is <...

  • Page 57: Job No. - Chasrwe (Rail Wheel Examine)

    PAMP020RR Revision Record Revision 2 Page 57 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ChasRWE (Rail wheel examine) Scheduled work Arising work With the machine stabled on rubber tyres, free the hydrostatic rail wheel drive by removing the centre cap, inverting and re-installing as instructed in OM.11.13...

  • Page 58: Job No. - Chasrsc (Rail Sweeper Check)

    PAMP020RR Revision Record Revision 2 Page 58 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ChasRSC (Rail sweeper check) Scheduled work Arising work With machine on rail, check the rail sweeper for Renew rail sweeper if required...

  • Page 59: Job No. - Chaspbt (Parking Brake Test)

    PAMP020RR Revision Record Revision 2 Page 59 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ChasPBT (Parking brake test) Scheduled work Arising work Determine method of test Static pull or wheel torque test Static pull:...

  • Page 60: Job No. - Olet (Ole System Test)

    PAMP020RR Revision Record Revision 2 Page 60 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – OLET (OLE system test) Scheduled work Arising work With machine on level rail Check OLE interlock key is present and in ‘normal’...

  • Page 61: Job No. - Alot (Alo System Test)

    PAMP020RR Revision Record Revision 2 Page 61 of 73 December 2019 RR 14 EVO 2 400 Hybrid Job No. – ALOT (ALO system test) Scheduled work Arising work Check both ALO lock pins are present Renew any missing pins Insert one ALO lock pin...

  • Page 62: Section 12

    Revision Record Revision 2 Page 62 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 12 Trailers The machine is permitted to tow/propel a trailer with a maximum total mass as specified on the data panel of the machine.

  • Page 63: Section 13

    PAMP020RR Revision Record Revision 2 Page 63 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 13 Nominal wheel weights The following diagram shows the nominal wheel weights for the machine in the stowed position. Wheel 1 Wheel 2...

  • Page 64: Section 14

    Revision Record Revision 2 Page 64 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 14 Dataloggers The data stored on the datalogger’s SD card should be downloaded at intervals no greater than 3 months. The accuracy of the dataloggers should be checked at the 3 month download intervals.

  • Page 65: Section 15

    Revision Record Revision 2 Page 65 of 73 December 2019 RR 14 EVO 2 400 Hybrid Section 15 Records This section contains areas for relevant data to be recorded and kept as part of the seven-year life cycle of the machine.
  • Page 66 PAMP020RR Revision Record Revision 2 Page 66 of 73 December 2019 RR 14 EVO 2 400 Hybrid High Speed Low Speed Forward High Speed Low Speed Reverse Date of test: High Speed Low Speed Forward High Speed Low Speed Reverse...

  • Page 67: Horn Test

    PAMP020RR Revision Record Revision 2 Page 67 of 73 December 2019 RR 14 EVO 2 400 Hybrid Horn Test: Low revs High revs Ambient Left With horn Ambient Right With horn Ambient Front With horn Ambient Back With horn Date of test:...
  • Page 68 PAMP020RR Revision Record Revision 2 Page 68 of 73 December 2019 RR 14 EVO 2 400 Hybrid Low revs High revs Ambient Left With horn Ambient Right With horn Ambient Front With horn Ambient Back With horn Date of test:...

  • Page 69: Earth Bond Test

    PAMP020RR Revision Record Revision 2 Page 69 of 73 December 2019 RR 14 EVO 2 400 Hybrid Low revs High revs Ambient Left With horn Ambient Right With horn Ambient Front With horn Ambient Back With horn Date of test:...

  • Page 70: Limitations

    Revision 2 Page 70 of 73 December 2019 RR 14 EVO 2 400 Hybrid Limitations This section contains the ECC for the First of Type machine which outlines the limitations of the machine and should be read and fully understood.
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