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Blink SemaConnect US User's Manual & Installation Instructions

30kw wall mount dc fast charger
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A Blink Charging Company
30kW Wall Mount
DC Fast Charger
User Manual & Installation Instructions
US
Model
COPYRIGHT © 2021Reserves the right to make changes to this product without further notice.

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  • Page 1 A Blink Charging Company 30kW Wall Mount DC Fast Charger User Manual & Installation Instructions Model COPYRIGHT © 2021Reserves the right to make changes to this product without further notice.

  • Page 2: Table Of Contents

    CONTENT Introductions ................1 Features ..................1 Applications ................1 1. Basic User Interface ............... 2 ................3 ............3 2.2 DW30 Version Description ..........5 2.2 LED Indication and Operation Status ........ 5 2.3 Dimmensions ..............6 2.4 Direction of cooling Airflow ..........7 3.

  • Page 3: Introductions

    Introductions The Wall Mount DC Fast Charger is the top choice to power battery electric vehicles (BEV) and plug-in electric vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.

  • Page 4: Basic User Interface

    1. Basic User Interface Main unit : Antenna Indication Light 7" Information Screen • Charging Status • Alarm information • User Authorization Right Button Left Button RFID Card Reader AC Cable Inlet Key Switch (Power On/Off) Emergency Stop USB Port RJ45 Port Charging Cable Outlet Charging Cable Outlet...
  • Page 5 Model Name DWWx301 Series 3 Φ 480 Vac (+10%, -15%). Voltage Rating Input current Electrical Distribution 3P+ N +PE (Wye Configuration) Power Grid System TN / TT INPUT Frequency 50/60Hz Max. Input Power 33 kVA Power factor > 0.99 Efficiency >...
  • Page 6 External Ethernet/4G/Wi-Fi Communication Internal CAN Bus / RS485 Input Protection OVP, OPP, UVP, SPD Output Protection SCP,OCP, OVP, LVP, OTP, IMD OTP, AC contactor detection, DC contactor detection, Internal Protection Fuse detection Load Management Via OCPP 1.6JSON -30 ° C to 50 ° C Operation Temperature Operation -40 °...

  • Page 7: Dw30 Version Description

    2.2 DW30 Version Description The DW30 seriers are available in different versions depending on the charging connectors, below table shows the available combinations, the coresponding posi - tion of charging connectors are indicated from left to right in the view of front char - ger.

  • Page 8: Dimmensions

    2.3 Dimmensions Main Size of Charger: (Unit: mm) semaconnect.com...

  • Page 9: Direction Of Cooling Airflow

    Wall-Mounted Bracket: 2.4 Direction of cooling Airflow Air In Air Out semaconnect.com...

  • Page 10: Installation Instruction

    3. Installation Instruction 3.1 Before Installation • Read all the instructions before using and installing this product. • Do not use this product if power cable or charging cable have any damage. • Do not use this product if the enclosure or charging connector are broken or open or if there is damage.

  • Page 11: Grounding And Safety Requirement

    NOTICE It is recommended to conduct WI-Fi and 4G signal strength while charger installation. The RSSI (Received Signal Strength Indication) value is considered as good as higher than -65dBm. Poor connec - tion quality might interrupt charging process or data transaction. 3.2 Grounding and Safety Requirement •...
  • Page 12 3.2.1 Service Wiring • Ground Connection Always connect the Neutral at the service to Earth Ground. If ground is not pro - vided by the electrical service then a grounding stake must be installed nearby. The grounding stake must be connected to the ground bar in the main breaker panel and Neutral connected to Ground at that point.

  • Page 13: Unpack The Charger

    3.3 Unpack the charger WARNING! Charger weight might >80Kg! Be careful during unpack process. STEP 1. Remove the surrounding boards STEP 2. Remove the packaging film and the paper cover. Accessories (wall mount) are packed in a carton. semaconnect.com...
  • Page 14 STEP 3. Remove the surrounding cardboard and film. Take out the Charger and Gun holders. Gun holders Charger Accessories Box Accessories Wall mount semaconnect.com...

  • Page 15: Recommended Tools For Installation And Inspection

    3.4 Recommended Tools for Installation and Inspection 3.4.1 Recommended Tools for Installation Type Description Philips Screwdriver No. 2 and 3 Shifting Wrench 8" (24mm) Ball-Head Hex Key 2.5mm and 5mm Socket Screwdriver No. 8 ,10 and 17 Electrical Tape Black / 15mm Width AC Input Cable AWG#4 (21.15mm ) Cable x 5 (L1,L2,L3,N,PE)

  • Page 16: Installation Procedure

    3.5 Installation Procedure STEP 1. Place the wall-mounted bracket between 600mm (24 inches) and 1.2m (4 feet) above the floor, and then attach 4 pcs 3/8 ” expansion screws to the wall-mounted bracket. (Unit: mm) 5 1 0 Unit: mm STEP 2.
  • Page 17 STEP 3. Screw 2 sets M6 screws to the bottom of the charger to fix the charger on the bracket. STEP 4. Keep the hook-shape holders as cable holder or disassemble them if not necessary. semaconnect.com...
  • Page 18 Installing the Gun Holder STEP 1. Four screws of the Gun Holder must be disassembled at the circles below outlined. Gun Holder screw location Gun Holder screw location STEP 2. height between 600mm (24 inches) and 1.2m (4 feet), and then attach 2 pcs 5/16”...
  • Page 19 Installing Cables STEP 1. Remove 2 of M5 screws and push the button (marked as no.3) to open front cover : STEP 2. Please use XLPE power cables or equivalent for AC input connection, power cable outer diameter is between 32 and 40mm. If XLPE cable is not available, please use conduit hub and conduit size M50 to prevent electrical hazards and do best water proof.
  • Page 20 STEP 3. Fasten L1, L2, L3 and N wires onto the 4P terminal with M6 screws, torque torque force: 27Kgf.cm/5-15 secs. Keep proper length of each wires then fas - ten cable grand. AWG#4 x 4 STEP 4. Fasten L1, L2, L3 and N to an external beaker. Recommended breaker spec.: rated current shall be 50A, B Curve type;...

  • Page 21: Installation Inspection & Commissioning

    3.6 Installation Inspection & Commissioning 3.6.1 Environmental Check Item Status Remark Ambient Temperature Ambient Humidity Recommended but not Sunshade required. Recommended but not Rain Canopy required. Air Circulation / Drafty Dust Level Anti-Vandalism Measures 3.6.2 External Infrastructure Readiness & Check Item Status Remark...
  • Page 22 3.6.3 EVSE Check – Static (Non-Powered) Item Status Remark Outlook Labeling & Warning Signs Package (Accessory) List Robustness of Input Wirings 3.6.4 EVSE Check - Power On Item Status Remark Screen On Acoustic Noise Screen Display & Function Time Display Correctly Network Connection Quality Cooling Fans Operation &...
  • Page 23 3.6.5 EVSE Check - Charging Item Status Remark User Authorization –RFID User Authorization –QR Code User Authorization –Others. Waiting Time of Connection Check Reading of Each Display Item Full Charge Test Function of Electronic Lock Reading of Engineer Mode Airflow & Noise of Cooling Fan Charging Record ( log ) Upload Remote Control &...

  • Page 24: Network Setting

    4. Network Setting 4.1 Wi-Fi Network Setting • Laptop with RJ45 interface. • Connect RJ45 cable from Laptop to charger ’ s RJ45 port. • Setup parameters in the Webservice. Step 1. Use the following IP address: Before opening web browser, please enter network setting to set your IPV4 IP address: 192 .
  • Page 25 Step 4. 192.168.1.10 Select Wi-Fi Module Network Select Wi-Fi modes and fill in SSID and Password Network Status according to your application, if not required, just Ethernet keep default. WiFi 3G/4G Wi-Fi Setting Description 192.168.1.10 UPGRADE OTHER LANGUAGE Service Set Identifier ，SSID Wifi...

  • Page 26: 4G Setting

    4.2 3G/4G Setting 4.2.1 SIM Card Installation Step 1. Loosen 8pcs of M4 screws to open the door in the right hand side. Step 2. Wi-Fi module. Step 3. Insert 3G/4G Micro SIM Card in the tray, ensure the gold contacts are facing down and the notch is located in the upper left corner.
  • Page 27 4.2.2 Setting and Enable 3G/4G Module. Step 1. 192.168.1.10 • Please contact your SIM provider to get the login https://192.168.1.10 APN, PPP ID and password. Account admin *Note: PPP ID and password maybe options depend on your SIM provider. Password 1231231238 •...

  • Page 28: Time Setting

    4.3 Time setting Automatic setting : The time will be adjusted automatically when the charger connects to internet. Time server : • time.windows.com • cn.ntp.org.cn • tock.stdtime.gov.tw Note:Firewall and network environment may influence the time server connection Manual setting : Step 1.
  • Page 29 Step 4. 192.168.1.10 SET -> Network. UPGRADE OTHER LANGUAGE System System Charging Network Backend Step 5. 192.168.1.10 System Click "System information". System Information Version Information Step 6. 192.168.1.10 Click system date time. System Click the calendar button on the right to set System Information the current time.

  • Page 30: Operation Process

    5. Operation Process 5.1 Operating Sequence • System Initialization • User Authorization • Plug in DC Charging Connector • Preparing for Charging • In Charging • Charging Terminated • Alarm Messages • Status Messages 5.2 Operating Procedure 5.2.1 System Initialization •...
  • Page 31 OCPP Backend Connection Indicator Wi-Fi Connection Indicator 3G/4G Connection Indicator Unit and currency if billing function is enabled 5.2.2 User Authorization • After the system is initialized the screen will stay at Home page as below illus - trated. • Use your RFID card or mobile app to authorize the use of the EVSE.
  • Page 32 5.2.3 Plug in Charging Connector • After authorization the screen will ask the user to plug the charging connector into the EV charging inlet as below illustrated. • Take the Charging connector from the charging cable holder and plug the con - nector into EV charging inlet.
  • Page 33 Information of Selected Charging Connector Connector Select Button Preparing page 5.2.5 In Charging • The screen will show the Charging Page as below illustrated once the charger goes into the ready to charge stage. • To start charging, load the charging information. When the battery has been fully charged or reaches the limit of the setting it will stop charging automatically and go to the next process.
  • Page 34 5.2.6 Charging Terminated • After charging is terminated the charger system will show the Charging Summary page as below illustrated and the charging connector will auto - matically unlock. • Unplug the charging connector from charging inlet of the EV and return the charging connector to charging cable holder.

  • Page 35: Troubleshooting

    • Please follow the instruction in the table when errors occur during the charging process. • • If an emergency occurs push the Emergency Stop Button to stop charging imme - diately. 5.4 Status Codes (V0.32) For latest status code, please visit our website. Status Code Description 011001...
  • Page 36 Status Code Description 011024 Relay control module /smart box broken 011025 CHAdeMO connector lock fail 011026 GB connector lock fail 011027 AC connector lock fail 011028 CHAdeMO module broken 011029 CCS module broken 011030 GBT module broken 011031 PSU module broken 011032 RCD/CCID module broken 011033...
  • Page 37 Status Code Description 012215 System AC output OVP 012216 System AC L1 output OCP 012217 System CHAdeMO output OVP 012218 System CHAdeMO output OCP 012219 System CCS output OVP 012220 System CCS output OCP 012221 System GB output OVP 012222 System GB output OCP 012223 System ambient/inlet OTP...
  • Page 38 Status Code Description 012247 Relay control board/smart box communication fail 012248 CCS module communication fail 012249 CHAdeMO module communication fail 012250 GBT module communication fail 012251 Emergency stop 012252 Door open 012253 System fan decay 012254 Fail to create share memory 012255 CSU initialization failed 012256...
  • Page 39 Status Code Description 012279 NO PSU Resource 012280 Self-test Failed due to communication of Relay board failure 012281 Self-test Failed due to communication of Fan board failure Self-test Failed due to communication of Primary(STM of DCM) 012282 failure 012283 Self-test Failed due to communication of CHAdeMO board failure 012284 Self-test Failed due to communication of CCS board failure 012285...
  • Page 40 Status Code Description 012313 Psu Input Phase Loss 012314 Psu Fan Full Speed 012315 Psu Temperature Power Limit 012316 Psu Ac Power Limit 012317 Psu Dcdc Eeprom Fault 012318 Psu Pfc Eeprom Fault 012319 Psu Dcdc Over Voltage 013600 Normal stop charging by user 013601 Charging Time's up 013602...
  • Page 41 Status Code Description 013625 Disconnected from AP through Wi-Fi 013626 Disconnected from APN through 3G/4G 013627 Reserved 013628 Reserved 013629 Reserved 013630 Reserved 013631 Reserved 023700 CHAdeMO EV communication Fail 023701 CCS EV communication Fail 023702 GBT EV communication Fail 023703 AC: pilot fault 023704...
  • Page 42 Status Code Description 023725 CHAdeMO: BMS EV relay off timeout 023726 CHAdeMO: ADC more than 10v 023727 CHAdeMO: ADC more than 20v 023728 CHAdeMO: BMS charge before stop 023729 CHAdeMO: charger get normal stop command 023730 CHAdeMO: charger get emergency stop command 023731 CHAdeMO: isolation result fail 023732...
  • Page 43 Status Code Description 023757 CCS: EVCC EVErrorCode_FAILED_reserved_by_OEM_5 023758 CCS: SECC ResponseCode_FAILED_SequenceError 023759 CCS: SECC ResponseCode_FAILED_SignatureError 023760 CCS: SECC ResponseCode_FAILED_UnknownSession 023761 CCS: SECC ResponseCode_FAILED_ServiceIDInvalid 023762 CCS: SECC ResponseCode_FAILED_Payment SelectionInvalid 023763 CCS: SECC ResponseCode_FAILED_IdentificationSelectionInvalid 023764 CCS: SECC ResponseCode_FAILED_ServiceSelectionInvalid 023765 CCS: SECC ResponseCode_FAILED_CertificateExpired 023766 CCS: SECC ResponseCode_FAILED_CertificateNotYetValid 023767...
  • Page 44 Status Code Description 023789 CCS: SECC ResponseCode_FAILED_NoSupportedApp-Protocol 023790 CCS: SECC ResponseCode_FAILED_ContractNotAccepted 023791 CCS: SECC ResponseCode_FAILED_MOUnknown 023792 CCS: SECC ResponseCode_FAILED_OEM_Prov_CertificateRevoke CCS: SECC ResponseCode_FAILED_OEM_SubCA1_ 023793 CertificateRevoked CCS: SECC ResponseCode_FAILED_OEM_SubCA2_ 023794 CertificateRevoked CCS: SECC ResponseCode_FAILED_OEM_RootCA_ 023795 CertificateRevoked 023796 CCS: SECC ResponseCode_FAILED_MO_Prov_CertificateRevoked CCS: SECC ResponseCode_FAILED_MO_SubCA1_ 023797 CertificateRevoked CCS: SECC ResponseCode_FAILED_MO_SubCA2_...
  • Page 45 Status Code Description CCS: SECC TIMEOUT_SLAC_CM_VALIDATE_REQ_1ST__CM_SLAC_ 023815 MATCH_REQ 023816 CCS: SECC TIMEOUT_SLAC_TT_EVSE_assoc_session 023817 CCS: SECC TIMEOUT_SLAC_TT_EVSE_vald_toggle 023818 CCS: SECC TIMEOUT_SLAC_CM_MNBC_SOUND_IND CCS: SECC TIMEOUT_SLAC_CM_VALIDATE_REQ_2ND__CM_SLAC_ 023819 MATCH_REQ 023820 CCS: SECC TIMEOUT_SLAC_reserved_3 023821 CCS: SECC TIMEOUT_SLAC_reserved_4 023822 CCS: SECC TIMEOUT_SLAC_reserved_5 023823 CCS: SECC TIMEOUT_SLACC_SDP_UDP_TT_match_join 023824 CCS: SECC TIMEOUT_SLACC_SDP_TCP_TT_match_join 023825...
  • Page 46 Status Code Description 023840 CCS: SECC TIMEOUT_V2G_Msg_Performance_Time_PreChargeRes CCS: SECC TIMEOUT_V2G_Msg_Performance_Time_ 023841 CurrentDemandRes CCS: SECC TIMEOUT_V2G_Msg_Performance_Time_ 023842 WeldingDetectionRes CCS: SECC TIMEOUT_V2G_Msg_Performance_Time_ 023843 SessionStopRes 023844 CCS: SECC TIMEOUT_V2G_Sequence_Time 023845 CCS: SECC TIMEOUT_V2G_ReadyToCharge_Performance_Time CCS: SECC TIMEOUT_V2G_CommunicationSetup_Performance_ 023846 Time 023847 CCS: SECC TIMEOUT_V2G_CableCheck_Performance_Time 023848 CCS: SECC TIMEOUT_V2G_CPState_Detection_Time 023849 CCS: SECC TIMEOUT_V2G_CPOscillator_Retain_Time...
  • Page 47 Status Code Description 023869 CCS: CAN TIMEOUT_TP_DATA_TRANSFER 023870 CCS: CAN TIMEOUT_TT_DATA_TRANSFER 023871 CCS: CAN TIMEOUT_TP_DOWNLOAD_FINISH 023872 CCS: CAN TIMEOUT_TT_DOWNLOAD_FINISH 023873 CCS: CAN TIMEOUT_TP_ISOLATION_STATUS 023874 CCS: CAN TIMEOUT_TT_ISOLATION_STATUS 023875 CCS: CAN TIMEOUT_TP_CONNECTOR_INFO 023876 CCS: CAN TIMEOUT_TT_CONNECTOR_INFO 023877 CCS: CAN TIMEOUT_TT_RTC_INFO 023878 CCS: CAN TIMEOUT_TP_RTC_INFO 023879 CCS: CAN TIMEOUT_TP_EVSE_PRECHARGE_INFO...
  • Page 48 Status Code Description 023900 GBT_LOS_CC1 023901 GBT_CONNECTOR_LOCK_FAIL 023902 GBT_BATTERY_INCOMPATIBLE 023903 GBT_BMS_BROAA_TIMEOUT 023904 GBT_CSU_PRECHARGE_TIMEOUT 023905 GBT_BMS_PRESENT_VOLTAGE_FAULT 023906 GBT_BMS_VOLTAGE_OVER_RANGE 023907 GBT_BSM_CHARGE_ALLOW_00_10MIN_COUUNTDONE 023908 GBT_WAIT_GROUNDFAULT_TIMEOUT 023909 GBT_ADC_MORE_THAN_10V 023910 GBT_ADC_MORE_THAN_60V 023911 GBT_CHARGER_GET_NORMAL_STOP_CMD 023912 GBT_CHARGER_GET_EMERGENCY_STOP_CMD 023913 GBT_ISOLATION_RESULT_FAIL 023914 GBT_MOTHER_BOARD_MISS_LINK 023915 GBT_OUTPUT_VOLTAGE_MORE_THAN_LIMIT 023916 GBT_REQ_CURRENT_MORE_THAN_LIMIT 023917 GBT_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023918 GBT_OUTPUT_VOLTAGE_DIFF_BCS_5_PERCENT 023919 GBT_STOP_ADC_MORE_THAN_10V...
  • Page 49 Status Code Description 023932 GBT_CEM_BCP_TIMEOUT 023933 GBT_CEM_BRO_TIMEOUT 023934 GBT_CEM_BCL_TIMEOUT 023935 GBT_CEM_BCS_TIMEOUT 023936 GBT_CEM_BSM_TIMEOUT 023937 GBT_CEM_BST_TIMEOUT 023938 GBT_CEM_BSD_TIMEOUT 023939 GBT_CEM_BEM_OTHER_TIMEOUT 023940 GBT_BEM_CRM_TIMEOUT 023941 GBT_BEM_CRMAA_TIMEOUT 023942 GBT_BEM_CTS_CML_TIMEOUT 023943 GBT_BEM_CRO_TIMEOUT 023944 GBT_BEM_CCS_TIMEOUT 023945 GBT_BEM_CST_TIMEOUT 023946 GBT_BEM_CSD_TIMEOUT 023947 GBT_BEM_BEM_OTHER_TIMEOUT 023948 Reserved 023949 Reserved 023950 GBT_BST_SOC_GOAL 023951 GBT_BST_TOTAL_VOLTAGE_GOAL...
  • Page 50 Status Code Description 023964 GBT_GET_BST_NO_REASON 023965 Reserved 023966 Reserved 023967 Reserved 023968 Reserved 023969 Reserved 023970 GBT_BSM_CELL_OVER_VOLTAGE 023971 GBT_BSM_CELL_UNDER_VOLTAGE 023972 GBT_BSM_OVER_SOC 023973 GBT_BSM_UNDER_SOC 023974 GBT_BSM_CURRENT 023975 GBT_BSM_TEMPERATURE 023976 GBT_BSM_ISOLATE 023977 GBT_BSM_OUTPUT_CONNECTOR 023978 Reserved 023979 Reserved 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_ 023981...

  • Page 51: Maintenance

    6. Maintenance 6.1 General Maintenance 6.1 General Maintenance 6.1 General Maintenance • The DC Fast Charger is cooled by forced air. Please keep charger in a ventilated location and do not block the air vents of the DC Fast Charger . •...
  • Page 52 Note: • Before switching off main breaker to begin maintenance, please record the status code number on the LCD monitor. • After switching off the key switch the circuit before the main terminal is still hazardous. Only visual inspection can be operated. •...

  • Page 53: Replacement Kits And Accessories

    6.2 Replacement Kits and Accessories The DC EVSE offers the following replacement kits and accessories. Replacement Kit List 7-inch LCD CCS1/CHAdeMO 65Amp (or above) DC charging connector & 4M charging cable Charging Cable Holder Emergency Stop Button Front Door 30kW DC PSU U-1K0100 MW Aux.

  • Page 54: Limited Product Warranty

    7. Limited Product Warranty The warranty period for this charger is two years. Any spare parts provided by sup - plier and used as replacements for repair are covered by a five-year guarantee. Replacement and repair parts manufactured by alternative manufacturers to those on the maintenance parts are only allowed if authorized by supplier.
  • Page 55 Any remedy hardware product will be warranted for the remainder of the original warranty period or 90 days from delivery to the customer, whichever is longer. In order to receive the remedy set for above, you must contact supplier during the warranty period and provide the model number, series number, proof of purchase, and date of purchase.

  • Page 56: Appendix - Package List

    Appendix - Package list Item Description Quantity Remark EVSE User Manual OQC Report RFID Card Key of Cabinet Wall-Mounted Bracket Single Gun*1pcs, Gun Holder Dual Gun*2pcs Refer to Chapter 2.2 Table 5/16” Expansion Screw Each Gun Holder*2pcs 3/8” Expansion Screw Wall-Mounted Bracket*4pcs 10 M6 Screw Wall-Mounted Bracket*2pcs...

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