Related Manuals for Xantrex Freedom EX 4000
Summary of Contents for Xantrex Freedom EX 4000
- Page 1 Installation Guide Freedom EX 4000 Freedom EX 4000 PN: 820-4080-41 Inverter/Charger with 48VDC-to- 12VDC Converter...
- Page 2 CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http://www.xantrex.com/. NOTE: Visit http://www.xantrex.com/ , click Products, select a Product category, select a Product, and search the Product Documents panel for a translation of the English guide, if available.
- Page 3 Purpose Newton-meters (a unit of torque) The purpose of this Installation Guide is to provide explanations Product Number and procedures for installing a Freedom EX 4000 Personal Protective Equipment Inverter/Charger with 48VDC-to-12VDC Converter for Recreational Vehicle CAN Bus Communications Recreational, Commercial and Fleet Vehicle, or Marine...
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Page 4: Important Safety Information
This guide contains important safety instructions for the undersized. Do not operate the inverter/charger/converter Freedom EX 4000 that must be followed during installation, with damaged or substandard wiring. maintenance, and troubleshooting. - Page 5 For indoor use only. markings on these products and on the engine. Failure to follow these instructions can result in death, serious 2. Freedom EX 4000 Inverter/Charger with 48VDC-to-12VDC injury, or equipment damage. Converter products are designed for deep cycle lead-acid batteries.
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Page 6: Precautions When Working With Batteries
Precautions When Working With Batteries NOTES: CAUTION 1. Mount and place the Freedom EX 4000 Inverter/Charger with 48VDC-to-12VDC Converter unit away from batteries in LITHIUM ION BATTERY TYPE HAZARD a well ventilated compartment. Make sure to use a lithium ion battery pack that includes a 2. -
Page 7: Regulatory
Components which can be recycled must be recycled and those that cannot be recycled must be disposed of according to local, Never place the Freedom EX 4000 unit directly above batteries; gases from a battery will corrode and damage regional, or national environmental regulations. - Page 8 This page is intentionally left blank. [2]...
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Page 9: Table Of Contents
Step 4: Connecting the AC Input Wires Step 5: Connecting AC Output to an Existing AC Circuit Step 6: Connecting the DC Cables Step 7: Connecting to Port(s) on the Freedom EX 4000 Step 8: Battery Configuration Step 9: Testing Your Installation... - Page 10 This page is intentionally left blank. [1]...
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Page 11: Materials List
Do not connect to AC and DC power sources during Figure 1 Materials List installation. Disconnect from all power sources when NOTE: If any of the items are missing, contact Xantrex or any servicing. authorized Xantrex dealer for replacement. See Accessories on Disable and secure all AC and DC disconnect devices and page 47. -
Page 12: Installation Tools And Materials
Installation Tools and Materials Installation Tools and Materials You will need the following to install the Freedom EX 4000: Wire/cable stripper ½" screws or bolts for mounting vertically #2 Phillips torque screwdriver Torque wrench for DC terminals (½" or 13mm socket... -
Page 13: Step 1: Designing The Installation
Step 1: Designing the Installation Most Freedom EX 4000 installations share common components, and some of these are briefly described below. Figure 2 shows some components and their relationship to each other in a typical recreational vehicle or fleet vehicle installation. - Page 14 AC cabling includes all the wires and connectors between the or fuses) and disconnect devices. AC source and the Freedom EX 4000, as well as all AC cabling between the Freedom EX 4000 and the AC output panels, The circuit breaker or fuse (connected through AC Input circuit breakers, and loads.
- Page 15 Because the two lines are out of phase, the currents from each line subtract in the neutral, and the The neutral conductor of the Freedom EX 4000’s AC output neutral current will be approximately zero if the circuit (that is, AC Output Neutral) is automatically connected to loads are equal.
- Page 16 DC Disconnects and Over-Current Devices A GFCI is a device that de-energizes a circuit when a current to The DC circuit from the battery to the Freedom EX 4000 must ground exceeds a specified value that is less than that required be equipped with a disconnect and over-current device.
- Page 17 NOTICE BATTERY DAMAGE Do not mix battery types. The Freedom EX 4000 can only select one battery type setting for all batteries connected to its bank. All connected batteries should either be: Fld (Flooded or wet) or Gel (gel) or AGM (Absorbed glass mat) or USE (Custom) or LFP (lithium-ion).
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Page 18: Step 2: Choosing A Location For The Unit
Protected from battery acid and gases. Never allow 5. Fasten the Freedom EX 4000 to the mounting surface. If battery acid to drip on the Freedom EX 4000 or its wiring you are mounting the unit on a wall or bulkhead, use #12 or when reading specific gravity or filling the battery. - Page 19 Failure to follow these instructions can result in death, serious injury, or equipment damage. The Freedom EX 4000 has a DC ground lug on the side of the unit as shown in Connecting the DC Equipment Ground. Follow the guidelines in Connecting the DC Equipment Ground to connect the inverter/charger/converter’s chassis to the ground.
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Page 20: Step 4: Connecting The Ac Input Wires
All wiring must be done in accordance with local and national electrical wiring codes. Do not connect the output Table 4 Required AC wire size vs. required breaker rating terminals of the Freedom EX 4000 to any incoming AC source. Required Breaker Required Wire... - Page 21 Improper connections (connecting a line conductor to a neutral conductor, for example) will cause a hazardous line to exist and may cause the Freedom EX 4000 to malfunction and may permanently damage the inverter/charger/converter. Damage caused by miswiring the line and neutral is not covered by your warranty.
- Page 22 6. Route the wires through the bushing (or strain relief device). Figure 6 Routing and connecting the AC input wires Lift the terminal lever (as shown in the Route to circuit breaker. previous figure). Freedom EX 4000 Installation Guide...
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Page 23: Step 5: Connecting Ac Output To An Existing Ac Circuit
4. Strip 10 mm off the ends of each of the wires (tin the Do not connect the Freedom EX 4000 to an AC branch circuit exposed copper wire with lead-free solder using a that has high-power consumption loads that exceed its output soldering iron) in the AC cable (3+1G cable). - Page 24 12. Connect the other end of the wires to a circuit breaker in AC distribution panel providing AC power to the loads. For possible wiring configurations into the vehicle's (or vessel's) output AC distribution panel, see the following figures starting on page 23. Freedom EX 4000 Installation Guide...
- Page 25 Shore Power Distribution Panel outlets vary in different locations. For information on stacking two Freedom EX 4000 units in series to form a split-phase 120/240 VAC inverter power system Figure 9 30A Service to 50A RV Electrical System in Battery mode, see Series Stacking on page 24.
- Page 26 8000W continuous power rating. IMPORTANT: Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB is a required step to enable stacking. Series Stacking The Freedom EX 4000 supports a series stacking configuration.
- Page 27 A series stacking configuration allows two inverters to be configured to produce 120 and 240 VAC, also known as, a single-phase three-wire configuration. For example, a Freedom EX 4000 can be installed as L1 while another Freedom EX 4000 operates as L2.
- Page 28 First Freedom EX 4000 Second Freedom EX 4000 RJ45 CAT5e/6 network cable connected to RJ45 CAT5e/6 network cable connected to the Sync ports of each Freedom EX 4000 the RV-C ports of each Freedom EX 4000 Freedom EX 4000 Installation Guide...
- Page 29 This kind of synchronization is possible when the Sync cable is attached to the Sync ports on the paired units. Stacked Freedom EX 4000 inverters will typically support about twice the surge power of one standalone unit. For example, a Freedom EX 4000 stacked pair will support a surge of about 16 000 watts.
- Page 30 AC distribution panel. NOTICE GENERAL PRECAUTIONS Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB is a required step to enable stacking. Install stacked Freedom EX 4000s in close proximity to each other.
- Page 31 See on page 35. NOTICE GENERAL PRECAUTIONS Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB is a required step to enable stacking. Install stacked Freedom EX 4000s in close proximity to each other.
- Page 32 L1|N|G. COMMON COMMON Parallel Stacking Operation When two inverter/chargers are stacked for parallel operation, Search Mode must be enabled. For information on Search Mode setting, see the Freedom EX 4000 Owner's Guide (document number: 975-0999-01-01). Freedom EX 4000 Installation Guide...
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Page 33: Step 6: Connecting The Dc Cables
Reversing the positive and negative battery cables will 4. Strip ½" (13 mm) to ¾" (19 mm) insulation from one end of blow a fuse in the Freedom EX 4000 and void your warranty. each cable. The amount stripped off will depend on the terminals chosen. - Page 34 Output Cables on page 33. Reversing the positive and negative battery cables will 16. Replace the wiring compartment cover by tightening the blow a fuse in the Freedom EX 4000 and void your captive nut panel screw. See the following electrical warranty.
- Page 35 Basic Installation Procedures 12V DC Output Cables Figure 20 12V DC Output Terminal Block Connections WARNING FIRE HAZARD Use only stranded, solder-tinned, copper wire rated minimum 75 °C (105 °C for marine installations). Tighten the DC screw terminals to a torque of 27.5 in-lb (3.1 Nm) of force. Loose DC terminal screws (M6) connections overheat.
- Page 36 NOTICE REVERSE POLARITY Check cable polarity at both the DC load panel and the Freedom EX 4000 before making the final DC connection. Positive must be connected to positive; negative must be connected to negative. Reversing the positive and negative DC cables will blow a fuse in the DC load panel.
- Page 37 (30.48 cm). NOTICE GENERAL PRECAUTIONS Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB is a required step to enable stacking. Install stacked Freedom EX 4000s in close proximity to each other. Connect the inverter’s battery negative terminals together. Install a 2-pole battery breaker near the battery positive terminals.
- Page 38 To connect the DC ground: 1. The equipment grounding lug (DC ground lug) on the DC end of the Freedom EX 4000 is used to connect the chassis of the Freedom EX 4000 to your system’s DC negative connection or grounding bus point as required by electrical regulations.
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Page 39: Step 7: Connecting To Port(S) On The Freedom Ex 4000
Connecting to the 20-pin Communications and Control (20-pin CC) Port Freedom EX 4000 The 20-pin CC port of the Freedom EX 4000 accepts a corresponding Communications and Control 20-pin Harness Figure 22 Freedom EX 4000 Ports (see Figure 23 ). For marine vessels, the NMEA 2000 protocol for marine communication systems will be introduced as an added capability in upcoming releases. - Page 40 Basic Installation Procedures Connecting to the RV-C Ports Connecting to the Remote Port The RV-C ports of the Freedom EX 4000 accepts a The Freedom EX 4000 can accommodate the Remote panel corresponding standard patch cable with an RJ-45 (see Figure (PN: 808-0817-03, sold separately).
- Page 41 9. Turn the battery switch on again (if you opened it in Step EQUIPMENT DAMAGE 10. Route the sensor cable to the Freedom EX 4000 and plug Use only the Freedom EX 4000-compatible BTS (battery it into the BTS port. Secure the cable along its length.
- Page 42 With the Communications and Control 20-pin Harness (see the Freedom EX 4000. Figure 24 on page 37), the Freedom EX 4000 can be wired to 2. Switch off all devices operating from the battery, or open inhibit inverter operation in the absence of a vehicle’s (or the battery switch (if present) to disconnect the battery.
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Page 43: Step 8: Battery Configuration
Standby on the display panel does not disconnect DC or AC 2. Close the input and output AC circuit breakers on the input power to the Freedom EX 4000. If shore power is present at vehicle's AC load distribution panel. This will allow AC AC input terminals, it will pass through to the AC output. - Page 44 ON, the Freedom EX 4000 will automatically supply the appliances with inverter power if the shore power source fails or becomes disconnected. If the Power button on the Freedom EX 4000 is turned ON and shore power voltage is too low (less than 80 VAC ), the unit will transfer to inverter power to continue running your appliances.
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Page 45: Marine Installation
Equipment ground – DC ground bus AC inverter load panel with AC-rated SPD/TVSS (a) and branch circuit breakers that supply only loads that run off the Freedom EX 4000 AC source shore panel that includes a max 50A breaker IMPORTANT To the installer: Affix the provided safety label to the source panel where the Freedom EX 4000 will be connected to. -
Page 46: Drip Shield Installation
The drip shields help to protect the unit from dripping or splashing liquids, which will cause a shock hazard when moisture comes in contact with electrical circuits in the unit. The drip shields are especially useful in marine installations where water from condensation, rain, or sea may come into contact with the Freedom EX 4000. WARNING ELECTRICAL SHOCK HAZARD Place this unit in normally dry areas only. -
Page 47: Physical Specifications
Physical Specifications Physical Specifications Table 7 Physical specifications Freedom EX 4000 Supported Battery Types Flooded (default), Gel, AGM, Lithium Ion, Custom Battery Bank Size 440–10000 Ah Electrical Terminals Two 48V DC terminals - M8 bolt with nut and washers for [-]/[+] Two 12V DC terminals - Screw-type connections for [-]/[+] Two AC terminal blocks - No-tool spring-clamp connections for L1 | N | L2 | Gnd... -
Page 48: Environmental Specifications
Operation may be limited based on the battery chemistry. For example, Lithium Iron Phosphate batteries have a limited charging temperature range. Follow specific battery manufacturer Circuit breakers shall not carry more than 80% of their UL current rating continuously. recommendations for the applicable chemistry. Freedom EX 4000 Installation Guide... - Page 49 NOTE: Contact Xantrex or your dealer to order these accessories. Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB is a required step to enable stacking. Contact Xantrex prior to stacking two Freedom EX 4000 units together. Stacking configuration via USB Contact Xantrex prior to stacking two Freedom EX 4000 units together.
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Page 50: Regulatory Approvals
Freedom EX 4000 Safety CSA Certified to CSA 107.1 UL458 and UL458 Marine Supplement (drip shield with product number 808- 9004 required) ABYC E-11, A-31, A-32 CFR 47, (FCC) Part 15, Subpart B, Class B CAN ICES-3(B)/NMB-3 Freedom EX 4000 Installation Guide... - Page 51 This page is intentionally left blank. [2]...
- Page 52 (Toll Free USA/Canada) +1 800 670 0707 (Outside USA/Canada) +1 408 987 6030 975-0998-01-01 Rev D Printed in: 30948...