Table of Contents
Advertisement
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Xantrex ENERGY HW 1000
Summary of Contents for Xantrex ENERGY HW 1000
- Page 1 Owner’s Guide Freedom HW 1000 Inverter/Charger...
- Page 3 Freedom HW 1000 Inverter/Charger Owner’s Guide...
- Page 4 Xantrex Technology Inc., 5917-195th St NE, Arlington, WA 98223. Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.
- Page 5 About This Purpose The purpose of this procedures for operating, maintaining, and troubleshooting a Installation*. For complete information to help in setting up a see the Number: * Recreational or Fleet Vehicle installation. Scope Guide operating and troubleshooting the installation. It does not provide details about particular brands of batteries.
- Page 6 Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com These notes describe things which are important for you to know,...
-
Page 7: Important Safety Instructions
Important Safety Instructions EAD AND SAVE THIS REFERENCE This chapter contains important safety and operating instructions for the Freedom HW Inverter/Charger WARNING: Limitations on use Freedom HW or other medical equipment or devices. 1. Before installing and using the cautionary markings on the appropriate sections of this guide. - Page 8 6. Do not disassemble the parts. See Warranty for instructions on obtaining service. Attempting to service the shock or fire and will void your warranty. Internal capacitors remain charged after all power is disconnected. 7. To reduce the risk of electrical shock, disconnect both AC and DC power from the cleaning or working on any circuits connected to the Turning off controls will not reduce this risk.
- Page 9 Personal Precautions When Working With Batteries WARNING: B URN FROM XPLOSION FROM RECAUTIONS 1. Study and follow all of the battery manufacturer's specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge. 2. Add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer.
- Page 10 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately. 11. If you need to remove a battery, always remove the ground terminal from the battery first.
- Page 11 Precautions for Using Rechargeable Appliances CAUTION: Equipment damage Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output. Some chargers for small rechargeable batteries can be damaged if connected to the Freedom •...
-
Page 13: Table Of Contents
Contents Important Safety Instructions 1 Introduction Freedom HW Inverter/Charger Independent Power System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 2 Features Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Default Settings for the... - Page 14 Contents Operating Limits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9 Power Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9 Input Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9 Inverter Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10...
- Page 15 A Specifications Electrical Specifications: Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Electrical Specifications: Charge Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 System Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4...
- Page 16 Contents 975-0467-01-01...
- Page 17 Figures Figure 2-1 What’s In The Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 3-1 Dip Switches (Factory Setting Shown) - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Figure 3-2...
- Page 19 Tables Table 2-1 Freedom HW Table 3-1 Charging Current Guidelines- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Table 4-1 Status LED during Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6 Table 4-2...
- Page 20 xviii...
-
Page 21: Introduction
Introduction Chapter 1 introduces you to the the inverting, charging, and power system management functions. It covers the following: • Freedom HW’s major features, and • Freedom HW’s function as an independent power system. Freedom HW, explains 1–1... -
Page 22: Freedom Hw Inverter/Charger
Freedom HW Inverter/Charger Congratulations on your purchase of the (Freedom Freedom HW outstanding reliability. The functions and numerous power management features make it ideal for recreational and commercial vehicles. Quality Power Freedom HW wave power from a battery bank. It is designed to handle loads such as a 600-watt microwave, TVs, VCRs, and midsized power tools. -
Page 23: Independent Power System
Overload During Inverter mode, the Alarm and loads that are connected and drawing power from the unit are close to the Shutdown maximum operating limit. Freedom HW operating limit is exceeded. Over-temp During Inverter mode, the Alarm and overheating and approaching the over-temperature shutdown limit. Shutdown Freedom HW Independent Power System... - Page 24 1–4...
-
Page 25: Features
Features Chapter 2 contains information and labeled illustrations to help identify the various features of the It covers the following: • Materials list, • Default settings list, • Front panel features, • Side panel features, • Rear panel features, and •... -
Page 26: Materials List
Materials List Your Freedom HW Inverter/Charger below. • Freedom HW Inverter/Charger • display panel (p/n: 808-9557) with 7-inch (0.17 m) display panel cable (p/n: 053-0049-02) • display panel mounting plate (p/n: 808-9555) • display panel mounting template (p/n: 531-0081-01-01) • display panel compartment cover (p/n: 808-9556) •... -
Page 27: Default Settings For The Freedom Hw System
Default Settings for the Table 2-1 You may record your settings in the right-hand column after you have configured the Table 2-1 Item Alarm* Charger Current* Battery Type ** * adjustable from the display panel. ** adjustable from the main unit behind the display panel assembly. Front Panel Feature Description Display panel displays inverter status and battery status information on the screen. -
Page 28: Side Panel
Side Panel Feature Description 30 A supplementary protector provides overload protection for the AC output. Grounding stud provides a ground path for the ground. Main cooling fan turns on when powering loads above 500 W or when the internal temperature reaches a set point temperature. Rear Panel Feature Description... -
Page 29: Display Panel
Display Panel STATUS Utility Select Battery Fault Feature Description Power button is the main unit switch that turns the or OFF and is also used to select unit feature settings. See information. Three-digit LED display screen shows status information and fault codes. See for additional information. - Page 30 2–6...
-
Page 31: Configuration
Configuration Chapter 3 explains how to configure the to best meet your electrical system requirements. It covers the following: • Setting battery types on the main unit and • Adjusting unit settings. Freedom HW 3–1... -
Page 32: Setting Battery Types On The Main Unit
Setting Battery Types on the Main Unit You can attach different types of lead-acid batteries to the Before installing batteries make sure that you configure the unit to optimize the charging process. WARNING: Fire hazard Incorrectly setting the battery type can lead to battery damage and a risk of fire. The settings can be changed by adjusting the dip switches found on the main unit behind the display panel. -
Page 33: Viewing Inverter/Charger Information
Viewing Inverter/Charger Information The LED screen displays inverter/charger information as well as feature settings in coordination with the LED lights underneath the screen. ◆ Press the Select button to toggle between the following information: Info and Setting DC Input Voltage DC Input Current AC Output Power Charging Current... - Page 34 To cycle through the various feature settings: 1. Press and hold the Power button for five seconds to enter the feature settings mode. 2. Press the Power button to toggle between the following information: Setting Charging Current Setting Inverter Mode Setting Alarm Setting Shutdown Setting Factory Setting...
-
Page 35: Table 3-1 Charging Current Guidelines
Table 3-1 Charging Current Guidelines AC Input Circuit Breaker or fuse size (Amps) To change the inverter mode setting: By default the ON (“In1”) will put the inverter on standby. This means when inverter mode is shorepower is present, AC shorepower will pass through as AC output. set to ON. - Page 36 4. Continue pressing the Select button to cycle through the two settings – “In1” and “In0” until you reach the desired setting. 5. Press and hold the Select button for five seconds to make the setting permanent. To adjust the alarm setting: By default the ON (“AL1”) will sound the alarm on all warning and fault conditions.
- Page 37 To return all feature settings to factory default settings: 1. Press and hold the Power button for five seconds. 2. Press the Power button four times. The LED screen will flash “def” intermittently. 3. Press and hold the Select button for five seconds to return all feature settings to their factory default settings.
- Page 38 3–8...
-
Page 39: Operation
Operation Chapter 4 explains how to operate the efficiently and effectively. It covers the following: • Procedures for operating the inverter from the display panel, • Operating limits and inverter loads, • Battery charging, and • Information about routine maintenance. Freedom HW 4–1... -
Page 40: Display Panel Operation
Display Panel Operation Freedom HW screen to show inverter, AC source, and battery status information. STATUS Utility Select Battery Fault Feature Description Power button • Press and hold for one second to turn the (when AC Shore Power is NOT present.) •... -
Page 41: Operating In Shore Power Mode
Operating in Shore Power Mode Freedom HW generator or utility power) is present at the AC input terminals. When the AC source is within operating range, the inverter function and provides the same AC source power to the AC output terminals. AC power will automatically pass through the WARNING: Shock hazard Switching the Power button to Standby does not interrupt the supply of shore power to the... -
Page 42: Operating In Inverter Mode
Operating in Inverter Mode Freedom HW available and the unit is using the battery (inverting DC to AC) to power the appliances connected to the The Yellow status LED lights up to indicate the battery to power the appliances. Table 4-1 shown on the display panel. -
Page 43: Operating Several Loads At Once
Operating Several Loads at Once If you are going to operate several loads from the them on one at a time after you have turned the inverter on. Turning loads on separately helps to ensure that the inverter does not have to deliver the starting current for all the loads at once, and will help prevent an overload shutdown. -
Page 44: Status Led During Inverter Mode
Status LED During Inverter Mode The following summarizes the behavior of the Status LED during Inverter mode. Table 4-1 Status LED during Inverter Mode Status LED Display Screen 12.8 Solid YELLOW (where 12.8 is an example of battery voltage) (where 11 is an example of current) 0.85 (where 0.85 is an... - Page 45 Table 4-1 Status LED during Inverter Mode Status LED Display Screen Solid RED through Off (or Yellow) 975-0467-01-01 Condition Fault condition detected and AC output power is not available. The unit will sound an alarm and will shutdown completely within 30 seconds. Table 5-1, “Error Codes Displayed on the Display Panel Screen”...
-
Page 46: Operating During Transition Between Shore Power And Inverter Mode
Operating During Transition Between Shore Power and Inverter Mode Freedom transitioning power from an AC source to DC source within a fraction of a second and vice-versa. Freedom HW when it becomes unavailable or when shore power drops to less than 95 Vac. -
Page 47: Operating Limits
Operating Limits Power Output Freedom HW wattage rating applies to resistive loads such as incandescent lights. Input Voltage The allowable following table: Operating Condition Normal Optimum Performance Low Voltage Alarm “SDL” low setting “SDH” high setting Low Voltage Shutdown “SDL” low setting “SDH”... -
Page 48: Inverter Loads
Inverter Loads Freedom HW 1000 watts. However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operate them with the “Trouble Loads” Overload Conditions There are two kinds of overload conditions: •... -
Page 49: Trouble Loads
Trouble Loads CAUTION Some equipment may be damaged by the output, which has a different wave form than utility-supplied electricity. Some appliances, including the types listed below, may be damaged if they are connected to the • Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged. -
Page 50: Battery Charging
Battery Charging Battery charging is possible only when shore power is present and the Freedom HW The frequency of battery charging is determined by how much energy in the battery is used up during inverting. Whenever the detects a battery voltage that falls below 12.8 Vdc, the unit will begin charging the battery, i.e., enter into bulk and absorption stages then settle in float stage. -
Page 51: Table 4-2 Battery Charging Status Led
Table 4-2 Battery Charging Status LED Status LED Display Screen Solid GREEN Flashing — 12.8 GREEN (where 12.8 is an example of battery voltage) — 14.2 (where 14.2 is an example of battery voltage) Solid RED Solid GREEN Flashing GREEN 975-0467-01-01 Condition Battery is FULL. -
Page 52: Routine Maintenance
Table 4-3 settings. Table 4-3 Battery Charging Voltage and Current Settings Battery Type Bulk/Absorption Voltage (Volts) Flooded 14.4 14.2 14.3 Fixed 13.5 Routine Maintenance Freedom HW Unit Minimal maintenance is required to keep your properly. Periodically you should: • Clean the exterior of the unit with a damp cloth to prevent the accumulation of dust and dirt. -
Page 53: Troubleshooting
Troubleshooting Chapter 5 describes how to troubleshoot the HW Inverter/Charger during operation. It covers the following: • General troubleshooting guidelines, • Common problems, • Warning messages, • Troubleshooting references, and • Inverter applications (loads). Freedom 5–1... -
Page 54: General Troubleshooting Guidelines
General Troubleshooting Guidelines WARNING: Shock and Energy hazard Do not disassemble the parts. Attempting to service the unit yourself could result in an electrical shock or burn. Important: Before you call Xantrex Customer Service, record the information that is asked for in “Information About Your System”... - Page 55 3. If your following to make sure the present state of the installation allows proper operation: • • • • • • • • • 4. Contact Xantrex for further assistance. Please be prepared to describe details or your system installation and to provide the model and serial number of the unit.
-
Page 56: Common Problems
Common Problems Buzz in Audio Equipment Some inexpensive stereo systems may emit a buzzing noise from their loudspeakers when operated from the the power supply in the audio system does not adequately filter the modified sine wave produced by the inverter. The only solution is to use a sound system that has a higher quality power supply. -
Page 57: Warning Messages
Warning Messages Warning messages in the form of audible alarms and error codes that appear on the display panel screen to alert you to an impending system change. Warnings do not affect operation. With the exception of the error codes displayed on the screen, only the audible alarm can be enabled or disabled. - Page 58 Table 5-1 Error Codes Displayed on the Display Panel Screen Error Code Condition Over-temperature warning not used not used High battery voltage (> 15.5 V) Over-temperature detected on the AC transfer relay Battery is bad or external DC load is connected to the battery.
- Page 59 For error codes E01 to E04: • the unit will stop inverting, and • the display screen and the alarm will turn off after 30 seconds. For error codes E10 and E11: • the unit will stop charging, but • the error code will still show on the display screen and the alarm will remain on, and •...
-
Page 60: Troubleshooting Reference
Troubleshooting Reference WARNING: Electrical shock and burn hazard Do not disassemble the parts. Repairing the unit yourself could result in an electrical shock or burn. Table 5-2 Troubleshooting Reference Problem Low output voltage (96 Vac–104 Vac) during Inverter mode. No output voltage. The status LED is red. - Page 61 Table 5-2 Troubleshooting Reference Problem No output voltage. The Status LED is green or yellow. No output voltage. The status LED is not lighting up. The fan turns on and off during AC shore power mode. The fan turns on and off during inverter mode.
-
Page 62: Inverter Applications
Table 5-2 Troubleshooting Reference Problem Battery charging current is lower than the charging set point during bulk charge mode. Alarm does not sound when an error is encountered. The problem is not described in this table. Inverter Applications Freedom HW connected to it. -
Page 63: Motor Loads
Motor Loads Induction motors (motors without brushes) require two to six times their running current on start up. The most demanding are those that start under load (e.g. compressors and pumps). Of the capacitor start motors (typical in drill presses, band saws, etc.), the largest you can expect to run is ½ to 1 hp (the transfer relays are rated at 2 hp.) Universal motors are generally easier to start. - Page 64 5–12...
-
Page 65: Specifications
Specifications Appendix A contains electrical performance information and product specifications. Note: Specifications are subject to change without notice. A–1... -
Page 66: Electrical Specifications: Inverter Mode
Electrical Specifications: Inverter Mode DC Input Low operating voltage range “SdL” setting High operating voltage range “SdH” setting Under voltage alarm/shutdown Under voltage recovery “SdL” setting Under voltage alarm/shutdown Under voltage recovery “SdH” setting Safe non-operating voltage range Normal voltage Nominal current at full load AC Output Output voltage... -
Page 67: Electrical Specifications: Charge Mode
Electrical Specifications: Charge Mode AC Input Operating voltage range Nominal current Nominal frequency DC Output Nominal voltage Min battery voltage for charging Max output voltage Nominal output current Charger current derating Efficiency at nominal output Other Battery type settings Charge algorithms Independent battery banks 975-0467-01-01 Electrical Specifications: Charge Mode... -
Page 68: Environmental Specifications
Environmental Specifications Operating Temperature Range Storage Temperature Range Humidity: Operation/Storage System Specifications Pass-through Transfer relay rating Transfer time Transfer on bad voltage Cooling Physical Specifications Unit Dimensions and Weight Length Width Height Weight A–4 32–104 ºF (0–40 ºC), with output derated above 77 ºF (25 °C) -40–158 ºF (-40–70 ºC) 5–95% RH, non-condensing 120 Vac, 60 Hz, 30 A,... -
Page 69: Regulatory Approvals
Regulatory Approvals ETL approved to CSA 107.1, UL458 Inverter Overload Operation This graph shows how long (measured in seconds) the operate for a given output current (measured in Amps). The graph illustrates inverter operation at 25 °C. Time (sec) 4000 1600 1400 1200... -
Page 70: Invert Power Derating Vs. Ambient Temperature
Invert Power Derating vs. Ambient Temperature If the unit is in inverter mode and in elevated ambient temperature above 25 °C, you will have to reduce power draw according to the following chart to avoid over-temperature shutdown. A–6 Watts @ 12.5 V 1000 @ 11.5 V 30 °C... -
Page 71: Charger Output Current Vs. Ac Input Voltage
Charger Output Current vs. AC Input Voltage When the source the AC voltage may fall as the reduce the chance of the shore power voltage collapsing below the configured transfer level the current at low shore power voltage according to the following graph: Table A-1 Charging Voltage Battery Type Flooded... - Page 72 A–8...
-
Page 73: Warranty And Return Information
Warranty and Return Information Warranty What does this warranty cover and how long does it last? by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your Freedom HW Inverter/Charger. This Warranty Period lasts for the point of sale to you, the original end user customer, unless otherwise agreed in writing. You will be required to demonstrate proof of purchase to make warranty claims. - Page 74 Warranty and Return Proof of purchase may be in any one of the following forms: • The dated purchase receipt from the original purchase of the product at point of sale to the end user; or • The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status;...
- Page 75 Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable.
- Page 76 Warranty and Return If you are returning a product from outside of the USA or Canada In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits. If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA) number is not required.
- Page 77 Information About Your System As soon as you open your Freedom HW Inverter/Charger and be sure to keep your proof of purchase. ❐ Serial Number ❐ Product Number ❐ Purchased From ❐ Purchase Date If you need to contact Customer Service, please record the following details before calling. This information will help our representatives give you better service.
- Page 78 WA–6...
- Page 80 Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free NA customerservice@xantrex.com www.xantrex.com 975-0467-01-01 Printed in China...