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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Thickness Planer
PANHANS 436|100
436|100
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
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Table of Contents
Troubleshooting
Related Manuals for HOKUBEMA PANHANS 436/100
Summary of Contents for HOKUBEMA PANHANS 436/100
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Thickness Planer PANHANS 436|100 436|100 Machine Type: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@hokubema-panhans.de | Web: https://hokubema-panhans.de...
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Page 2: Table Of Contents
Table of Contents Introduction..............................6 Legal Notice ............................6 Illustrations ............................6 Symbols ................................6 General Symbols ............................ 6 Symbols in Safety Instructions ....................... 7 General ................................8 Target Group and Previous Experience ....................8 Requirements for the Operators ......................8 Accident Prevention .......................... - Page 3 Installation and Connection ......................... 22 Check Delivery Conditions ........................22 Transport to the Installation Site ......................22 Installing the Machine ......................... 22 Temporary Storage ..........................23 Lashing on a Transport Vehicle ......................23 Connecting the Extraction Unit ......................24 Electrical Connections ......................... 25 Backup Fuse ............................
- Page 4 13.3.1 Procedure for Changing the Knives ......................40 13.3.2 Advantages of the PANHANS Spiral Cutter Block ..................40 Troubleshooting ............................41 Maintenance and Inspection ........................42 15.1 Retensioning the Feed Chain ....................... 42 15.2 Lubrication Instructions ........................43 15.3 Replace / Tension the V-belt ....................... 43 15.3.1 Tension the Belt ............................
- Page 5 Figure 20: Setpoint input in absolute mode......................31 Figure 21: Position reached in absolute mode...................... 31 Figure 22: Setpoint input in incremental mode ....................31 Figure 23: Setpoint reached ..........................31 Figure 24: Calibrate table height ........................... 32 Figure 25: Input of the reference value ........................ 32 Figure 26: Feed rate visualisation .........................
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Page 6: Introduction
1 Introduction The purpose of this operating manual is to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additionally it contains important infor- mation to operate the machine safely, properly and economi- cally. -
Page 7: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries. -
Page 8: General
3 General This thickness planer was produced by HOKUBEMA Maschinenbau GmbH according to the current state of the art and placed on the market as a complete machine. All legal and normative regulations were observed. • The thickness planer has a planing width of 630 mm. -
Page 9: General Safety Regulations
General Safety Regulations In general, the following safety regulations and obligations apply when handling the thickness planer: • A thickness planer may only be operated in a technically perfect and clean condition. • It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment. •... -
Page 10: Structure And Function
3.5 Structure and Function • The machine has a heavy, well-shaped construction and meets all the requirements of modern wood pro- cessing. • The large-surface machine stand guarantees a safe stand and vibration-free running. • The thicknessing table is double-guided and equipped with two adjustable table rollers with ball bearings (see chapter ... -
Page 11: Standard Equipment
3.7 Standard Equipment • Three-phase motor 7.5 kW (10 PS) • All-steel cutter block with TERSA knives • Electromotive height adjustment of the thicknessing table • Position controller with touch screen • Serrated table lips for noise reduction • Pendulum-mounted feed rollers •... -
Page 12: Safety
4 Safety Basic Safety Instructions Woodworking machines can be dangerous if used improperly. Therefore, observe the safety instructions listed in this chapter and the accident prevention regulations of your employer's liability insurance association! The manufacturer accepts no liability for damage and malfunctions resulting from failure to observe these operating instructions. -
Page 13: Residual Risks
4.1.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment. -
Page 14: Observe The Environmental Protection Regulations
Observe the Environmental Protection Regulations During all work with the machine, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g. -
Page 15: Safety Instructions For Specific Phases Of Operation
Safety Instructions for Specific Phases of Operation Defects and damage to the machine are to be reported immediately after detection. Any mode of operation that compromises safety is prohibited! Sufficient lighting around the machine must be ensured! The machine must not be used if the fingers of the anti-kickback system are damaged or do not fall back unhindered by their own weight! 4.3.1 Normal Operation Guards: Take measures to ensure that the machine can only be operated in a safe and functional condi-... -
Page 16: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual! These activities, as well as all other repair work, may only be carried out by qualified personnel! For all work concerning operation, production adjustment, conversion or setting of the machine and its safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures according to the operating manual and instructions for maintenance work! -
Page 17: Hazardous Areas
Hazardous Areas Operator Danger Zone 3 Helper Table Extension Obstacle (e.g. wall.) Danger Zone 2 Danger Zone 1 Figure 2: Danger zones during thickness planing Danger Zone Type of hazard Prevention Danger of drawing in and cutting! Never reach into the opening of the thickness Although the cutter head is not accessible planer while the cutter is running or the ma- from the outside, it is theoretically possi-... -
Page 18: Machine Data
1100 x 2100 mm Nett weight: 1050 kg Extraction outlet: Ø 160 mm Manufacturer: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Str. 28 | Halle 120 DE-72488 Sigmaringen (Germany) Tel.: +49 (0) 7571 / 755-0 Fax: +49 (0) 7571 / 755-2 22... -
Page 19: Emission Levels
Emission Levels 5.3.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the na- ture of the workspace, other noise sources, etc., e.g. -
Page 20: Dimensions
6 Dimensions Side View and Top View 2110 1110 1191 Figure 5: Dimensions side view and top view Subject to design and dimensional changes! BA_PH_436-100_EN_44-21.docx... -
Page 21: Front View
Front View Figure 6: Dimensions front view Subject to design and dimensional changes! BA_PH_436-100_EN_44-21.docx... -
Page 22: Installation And Connection
7 Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport to the Installation Site The machine is delivered on a transport pallet and is bolted to the bot- tom of the pallet. -
Page 23: Temporary Storage
Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place. Carefully cover the entire machine so that neither dust nor moisture can penetrate. The bare, non-surface-treated parts (e.g. the cast iron tabletop) are provided with a preservative. This must be checked regularly for effectiveness and renewed if necessary. -
Page 24: Connecting The Extraction Unit
Connecting the Extraction Unit • The machine must be connected to an effective extraction system on-site. • The suction nozzle has a diameter of 160 mm. • All parts of the extraction system, including hoses, must be included in the earthing measure. When flexible suction hoses are used, they must be flame-retardant. -
Page 25: Electrical Connections
Electrical Connections The connection must be carried out by an authorised electrician! The electrical circuit diagrams are located in the control cabinet on the right-hand side of the machine. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! •... -
Page 26: Components And Controls
8 Components and Controls Machine Components Figure 11: Components and controls / front view Description Description Main switch (rear of machine) Bow handle for protective cover Control panel (see 8.2) Emergency stop Position controller with 4.3“ touchscreen Control cabinet door BA_PH_436-100_EN_44-21.docx... -
Page 27: Control Panel (Details)
Control Panel (Details) This section shows a detailed view of the control panel (1) shown in Figure 11 with the existing switches and controls, which vary in the standard and optional equipment. Standard 0 I II Figure 13: Control panel (option) Figure 12: Control panel (standard) Control Panel for Standard Machine Control panel with Optional Equipment... -
Page 28: Commissioning
Commissioning Read the operating manual and the chapter 4 “Safety” carefully before commissioning and observe them. Before switching on, check that • there are no loose parts on the thicknessing table and that all tools have been removed, • the guards are fitted in accordance with regulations, •... -
Page 29: Operation With Position Controller
10 Operation with Position Controller Before adjusting the table, make sure that there are no objects on it that could be trapped! The touchscreen position controller serves the following purposes: • Height adjustment of the thicknessing table • Calibrating the thicknessing table height (password protected) •... -
Page 30: Activating The Controller
10.2 Activating the Controller The controller activates automatically when the machine is switched on. The main menu appears. ➔ Switch ON the machine Figure 16: Screen at start-up (booting) Figure 17: Screen “ready for use” • When booting, the main menu initially appears in German language, graphically unclear, blurred and with a (... -
Page 31: Positioning Mode ("Machine" Menu)
10.4 Positioning Mode (“Machine” Menu) 10.4.1 Table Height Positioning in Absolute Mode After pressing “Start”, the height of the table is positioned directly to the value defined in the field “Set”. Figure 20: Setpoint input in absolute mode Figure 21: Position reached in absolute mode •... -
Page 32: Calibrating The Table Height ("Setup" Menu)
10.5 Calibrating the Table Height (“Setup” Menu) The position controller makes it easy to calibrate the height of the thicknessing table. For this purpose, you must first switch from normal positioning mode to the setup menu. • Press the “Home” button to switch to the main menu. •... -
Page 33: Warnings And Error Messages
10.7 Warnings and Error Messages 10.7.1 Warnings Warnings are signalled by a “Warning” pop-up window with a yellow background. The yellow highlighted warn- ings appear as soon as the “Start” button is pressed during a pending problem: The protective cover is open. It is not possible to work with Cause: an open protective cover! Remedy:... -
Page 34: Error Messages
10.7.2 Error Messages Error messages are pop-up windows with the title “Error” and with a red background. In this case, the machine or positioning cannot be started without first remedying the error. Cause: The emergency stop switch is actuated. Remedy: Unlock the emergency stop switch. -
Page 35: Figure 37: Error Message7
Error messages / continuation a) The voltage monitoring at the load input of the controller for the thicknessing table has tripped. Cause: b) Fuse F3 has tripped. c) Power unit G1 defective or overloaded. Check the 24 V voltage, the fuse F3 and/or Remedy: Figure 37: Error message7 the power supply for the thicknessing table. -
Page 36: Fine Adjustable Table Rollers (Option)
11 Fine adjustable Table Rollers (Option) When equipped with this option, two adjustable table rollers are built into the thicknessing table for better sliding of the wood. 11.1 Adjusting the Table Rollers • The knurled thumbwheel (see figure on the right) is used to adjust the rollers according to the condition of the wood. -
Page 37: Changing The Planer Knives
13 Changing the Planer Knives To be able to change the planer knives, please first proceed as follows: • Set the main switch (1) shown in Figure 11 to the “I” position. • Set the brake release switch (10) shown in Figure 12 to the left “Brake Released” position. (so that the cutter head can be turned by hand into the optimum position for changing the knives). -
Page 38: Changing The Knives On Panhans Traditional Cutter Block (Option)
13.2 Changing the Knives on PANHANS Traditional Cutter Block (Option) Permitted replacement knives: 35 x 3 x 630 (TYP 436|100) Correctly ground and adjusted knives are the basic prerequisite for clean and precise working of the machine. The following measures are generally to be applied: •... -
Page 39: Magnetic Quick Adjusters 1533 (Option)
13.2.2 Magnetic Quick Adjusters 1533 (Option) The knives can be adjusted even faster, more precisely and more comfortably with the two optionally available magnetic quick adjusters 1533 (refer to section 16.1.2). Before starting, make sure that the clamping surfaces of the cutter head and the cutter wedges are clean. -
Page 40: Changing The Knives On Panhans Spiral Cutter Block (Option)
13.3 Changing the Knives on PANHANS Spiral Cutter Block (Option) The optionally available PANHANS spiral cutter block consists of 6 spiral-shaped rows of cutters, each segmented with 27 special 4- fold carbide inserts. Only the PANHANS service set for spiral cutter shafts (see section ... -
Page 41: Troubleshooting
14 Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department. Phone number: 0049 7571 / 755 - 0 Before you call us, please follow these steps: •... -
Page 42: Maintenance And Inspection
15 Maintenance and Inspection Before any maintenance and inspection work is carried out, chapter 4 "Safety" must be read carefully and observed! Operational malfunctions caused by insufficient or improper maintenance can result in very high repair costs and long machine downtimes. -
Page 43: Lubrication Instructions
15.2 Lubrication Instructions The machine was subjected to a longer test run at the factory and has already been lubricated ready for opera- tion. Relubrication before commissioning is therefore not necessary. Lubricate the machine only with special grease, e.g. • PANHANS ZET-GE M 50 •... -
Page 44: Readjust The Motor Brake
15.4 Readjust the Motor Brake If the machine no longer comes to a standstill within 10 seconds when braking, the motor brake must be adjusted. Switch off the machine during maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Procedure: •... -
Page 45: Rubber Roller Replacement
15.5 Rubber Roller Replacement Preparation: • Plane a piece of squared timber with min. 150 mm on the right side of the thicknessing table (length approx. 1.5 m). • Then stop the feed; the workpiece must rest under the infeed and outfeed roller as support. Switch off the machine, turn off the main switch and lock it! Switch off the machine during maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! -
Page 46: Adjustment Of The Anti-Kickback Fingers
Step 5 Place the sleeve and the shim washer and push them in. Important: The black sealing ring must be fitted properly. Use a press-in tube or a piece of wood and a rubber mallet to carefully tap the pendulum bearing inwards. -
Page 47: Options And Accessories
16 Options and Accessories 16.1 Cutter Blocks and Planing Knives 16.1.1 Accessories for Tersa Cutter Blocks (Standard) Article Description Art.-No. TERSA Disposable Standard quality 630 mm for the TERSA Cutter Block. 4096 Reversible Knife TERSA Disposable HSS steel quality 630 mm for the TERSA Cutter Block. 4126 Reversible Knife HSS Brass Wedge... -
Page 48: Optional Table Systems
230 VAC / 50 Hz (max. 7,5 kW) 4601 Further accessories and spare parts can be found in our online shop https://www.hokubema.com. Only use the accessories and spare parts specified by the manufacturer. The use of other acces- sories or spare parts may cause injury to persons and damage to the machine. The manufac-... -
Page 49: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 50: Eu - Declaration Of Conformity
EU - Declaration of Conformity in accordance with the EU Machinery Directive 2006/42/EC Annex II A The manufacturer, HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Str. 28 | Halle 120 Phone: +49 (0) 7571 / 755 - 0 D- 72488 Sigmaringen (Germany)
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