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HOKUBEMA PANHANS 546|100 Operating Manual

Combined surface planer & thicknesser
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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Combined Surface Planer & Thicknesser
PANHANS 546|100
546|100
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de

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Summary of Contents for HOKUBEMA PANHANS 546|100

  • Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Combined Surface Planer & Thicknesser PANHANS 546|100 546|100 Machine Type: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@hokubema-panhans.de | Web: https://hokubema-panhans.de...

  • Page 2: Table Of Contents

    Table of Contents Introduction..............................7 Legal Notice ................................7 Illustrations ................................7 Symbols ................................7 General Symbols ..............................7 Symbols in Safety Instructions ..........................8 General ................................9 Target Group and Previous Experience ........................9 Requirements for the Operators ..........................9 Accident Prevention ..............................
  • Page 3 Dimensions ..............................22 Front & Top View ..............................22 Side View................................23 Installation and Connection ......................... 24 Check Delivery Conditions ............................ 24 Transport ................................24 Installing the Machine............................24 Temporary Storage ............................... 25 Lashing on a Transport Vehicle ..........................25 Connecting the Extraction Unit ..........................
  • Page 4 11.1 Buttons and Symbols ............................37 11.2 Activating the Controller ............................38 11.3 Operating States & Language ("Info" Menu) ....................... 38 11.4 Positioning Mode (“Machine” Menu) ........................39 11.4.1 Table Height Positioning in Absolute Mode ....................39 11.4.2 Table Height Positioning in Incremental Mode ................... 39 11.5 Calibrating the Table Height (“Setup”...
  • Page 5 List of Figures Figure 1: 546|100 ..............................7 Figure 2: Danger zones during surface planing ..................... 18 Figure 3: Danger zones during thicknessing ......................19 Figure 4: Nameplate .............................. 20 Figure 5: Working areas ............................21 Figure 6: Dimensions top & side view ........................22 Figure 7: Dimensions side view ..........................
  • Page 6 Figure 52: Warning 2 ............................. 42 Figure 53: Adjusting the table rollers ........................43 Figure 54: Changing Tersa knives .......................... 43 Figure 55: Traditional cutter block ........................44 Figure 56: Standard adjusting devices ........................44 Figure 57: Magnetic quick adjusters 1533 ......................45 Figure 58: Adjustment of the cutter block ......................

  • Page 7: Introduction

    Legal Notice All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi- nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed me- dia, as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.

  • Page 8: Symbols In Safety Instructions

    Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries.

  • Page 9: General

    The thickness planer has a planing width of 630 mm. • The maximum planing height for thickness planing is 250 mm with a table length of 1100 mm. • The maximum chip removal during thicknessing is 8 mm and during surface planing 5 mm.

  • Page 10: General Safety Regulations

    General Safety Regulations In general, the following safety regulations and obligations apply when handling the planer & thicknesser: • A planer & thicknesser may only be operated in a technically perfect and clean condition. • It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment. •...

  • Page 11: Structure And Function

    Wood”. 3.6 Advantages & Special Features of the Machine The 546|100 machine allows up to 5 mm chip removal when surface planing and up to 8 mm chip removal when thicknessing on the full planing width of 630 mm.

  • Page 12: Standard Equipment

    3.7 Standard Equipment • Powerful three-phase motor 7.5 kW (10 HP) • Planer guard TXF 1570 with fold-down cover • Electromotive adjustment of the infeed table via push-button operation • All-steel cutterblock with TERSA knives • Planing fence with swivelling auxiliary fence •...

  • Page 13: Safety

    4.1.1 Application Area and Intended Use The combined surface plane & thicknesser ”546l100” is used exclusively for surface planing, jointing and thicknessing of solid wood (soft and hard woods) as well as plastics and wood- containing board materials.

  • Page 14: Residual Risks

    4.1.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment.

  • Page 15: Observe The Environmental Protection Regulations

    Observe the Environmental Protection Regulations During all work with the machine, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwa- ter (e.g.

  • Page 16: Safety Instructions For Specific Phases Of Operation

    Safety Instructions for Specific Phases of Operation Defects and damage to the machine are to be reported immediately after detection. Any mode of operation that compromises safety is prohibited! Sufficient lighting around the machine must be ensured! The machine must not be used if the fingers of the anti-kickback system are damaged or do not fall back unhindered by their own weight! 4.3.1 Normal Operation Guards: Take measures to ensure that the machine can only be operated in a safe and functional condi-...

  • Page 17: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow

    Work interruptions: Switch off the machine even during short interruptions! Never leave the machine running unattended! Leaving the machine: Switch off the control voltage and main switch before leaving the machine. Never leave the machine unattended in an unsecured state. 4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual!

  • Page 18: Hazardous Areas

    4.4 Hazardous Areas 4.4.1 Danger Zones during Surface Planing Helper Danger Zone 2 Operator Danger Zone 1 Figure 2: Danger zones during surface planing Danger Zone Type of hazard Prevention Danger of drawing in and cutting! 1. Never reach into the Danger Zone 1 when the cutter is The area around the cutter block is ...

  • Page 19: Danger Zones During Thicknessing

    4.4.3 Danger Zones during Thicknessing Operator Danger Zone3 Helper Table Extension Obstacle (e. g. wall etc.) Danger Zone 2 Danger Zone 1 Figure 3: Danger zones during thicknessing Danger Zone Type of hazard Prevention Danger of drawing in and cutting! Never reach into the opening of the thickness Although the cutter block is not accessible planer while the cutter is running or the ma-...

  • Page 20: Machine Data

    Figure 4: Nameplate Technical Features General: • 1100 mm long machine table with finely planed cast iron surface and the typical features of the proven PANHANS surface planers & thicknessers. • Two suction nozzles for optimum extraction in both operation modes.

  • Page 21: Emission Levels

    Emission Levels 5.3.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether additional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the nature of the workspace, other noise sources, etc., e.g.

  • Page 22: Dimensions

    6 Dimensions Front & Top View Infeed Side Planer & Jointer Infeed Side Thicknesser 1950 2650 Figure 6: Dimensions top & side view Subject to design and dimensional changes! BA_PH_546-100_EN_06-22.docx...

  • Page 23: Side View

    Side View 1960 1700 Suction Nozzle Thicknesser Suction Nozzle Planer & Jointer 1100 Figure 7: Dimensions side view Subject to design and dimensional changes! BA_PH_546-100_EN_06-22.docx...

  • Page 24: Installation And Connection

    Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints cannot be accepted. Transport The machine is delivered on a transport pallet and is bolted to the bottom of the pallet.

  • Page 25: Temporary Storage

    It is essential that the machine is level! Check with spirit level! Dispose of the packaging material in an environmentally friendly way!  Do not use nitro thinner for cleaning. Painted surfaces of the machine can be damaged. Fire hazard! Do not smoke and do not light an open fire. Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place.

  • Page 26: Connecting The Extraction Unit

    Connecting the Extraction Unit • The machine must be connected to an effective extraction system on-site. • The suction nozzle has a diameter of 160 mm. • All parts of the extraction system, including hoses, must be included in the earthing meas- ure.

  • Page 27: Electrical Connections

    Electrical Connections The connection must be carried out by an authorised electrician! The electrical circuit diagrams are located in the control cabinet. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! • The supply cable is inserted through the cable gland at the bot- tom of the main switch housing.

  • Page 28: Components And Controls

    8 Components and Controls Machine Components Front View View Figure 13: Components & controls (front view) Description Description Planer & Jointer control panel (details see  8.2) Thicknesser control panel (details see  8.3) Cutter block ON/OFF (planing & jointing area) Cutter block ON/OFF (thicknessing area) Height adjustment infeed table Feed motor ON/OFF (thicknessing area)

  • Page 29: Figure 14: Components & Controls (Side & Rear View)

    Rear View 26 31 View Top View Figure 14: Components & controls (side & rear view) Description Description Table extension outfeed side Graduation scale Table extension infeed side Cover rear infeed table Locking pin for auxiliary fence Cover rear outfeed table Clamping lever for planing &...

  • Page 30: Control Panel Planer & Jointer (Detail View)

    Control Panel Planer & Jointer (Detail View) This section shows a detailed view of the control panel (13) for the planer & jointer shown in  Figure 13. This large view provides a better illustration of the respective operating elements. Description Cutter block ON/OFF Height adjustment infeed table...

  • Page 31: Commissioning

    Commissioning Read the operating manual and the chapter  4 “Safety” carefully before commissioning and observe them. Before switching on, check that • there are no loose parts on the thicknessing table and that all tools have been removed, • the guards are fitted in accordance with regulations, •...

  • Page 32: Combined Working

    • Stop cutter block with push button (14). • Turn off main switch (35. 9.1.3 Combined Working The 546|100 can be used in combination. This means that surface planing & jointing can be done in the front area and thicknessing in the rear (oppo- site) area.

  • Page 33: Operation

    Operation All adjustment and operation work is only permitted when the cutter block is stopped! 10.1 Surface Planing & Jointing 10.1.1 Electrical Adjustment of the Infeed Table • The chip removal is set via button (3), see  Figure 21. •...

  • Page 34: Operating The Planing Fence

    10.1.4 Operating the Planing Fence • To move the fence backwards and forwards, loosen the clamping lever (26). • To set the angle of the fence to 45°, loosen the clamping lever (24) with one hand and pull the adjusting lever (25) forward with the other hand →...

  • Page 35: Calibrating The Planing Fence (Position 90°)

    10.1.7 Calibrating the Planing Fence (Position 90°) The angle of the fence should be checked regularly. If this is no longer exactly 90°, a calibration procedure is necessary. To calibrate the fence to position 0 (≙ 90°), proceed as follows: 1.

  • Page 36: Planer Guard Txf 1570

    10.2 Planer Guard TXF 1570 The standard TXF 1570 planer guard has a bridge that can withstand very high loads. It can raise parallel to the machine tables to a height of max. 60 mm. TXF 1570 Components: Protective bridge Bridge support Locking lever of the bridge Planer guard arm...

  • Page 37: Thicknessing Via Touchscreen Control

    10.4 Thicknessing via Touchscreen Control To operate the machine as a thicknesser, first turn the selector switch (28) to the left position ( Figure 16). Then proceed as described from section  11.4 onwards. Touchscreen Control Unit The touchscreen positioning control installed in the “Thicknesser area”...

  • Page 38: Activating The Controller

    11.2 Activating the Controller The controller activates automatically when the machine is switched on. The main menu appears. ➔ Switch ON the machine Figure 34: Screen at start-up (booting) Figure 35: Screen “ready for use” • When booting, the main menu initially appears in German language, graphically unclear, blurred and with a →...

  • Page 39: Positioning Mode ("Machine" Menu)

    (see  Figure 38 and  Figure 39). • Tap on the field “Set:” and enter the desired setpoint, e.g. 100.00 mm ( Figure 38). • Press “Start” to start positioning: →...

  • Page 40: Calibrating The Table Height ("Setup" Menu)

    11.5 Calibrating the Table Height (“Setup” Menu) The position controller makes it easy to calibrate the height of the thicknessing table. For this purpose, you must first switch from normal positioning mode to the setup menu. • Press the “Home” button to switch to the main menu. •...

  • Page 41: Warnings And Error Messages

    11.7 Warnings and Error Messages 11.7.1 Error Messages Error messages are pop-up windows with the title “Error” and with a red background. In this case, the machine or positioning cannot be started without first remedying the error. Cause: One of the existing emergency stop buttons is actuated. Remedy: Unlock the corresponding emergency stop button.

  • Page 42: Warnings

    11.7.2 Warnings Warnings are signalled by a yellow, flashing warning triangle (see left). If the symbol is tapped, the "Warning" window appears with a yellow background and the corresponding information. Fence and/or extraction Cause: are in the unacceptable range. Move fence and/or Remedy: extraction into the Figure 51: Warning 1...

  • Page 43: Fine Adjustable Table Rollers (Option)

    13.1 Changing the TERSA Knives on an All-Steel Cutter Block (standard) Only use original replacement planing knives from the manufacturer. The blades must always be the same length as the maximum planer width (630 mm with 546|100). • Knock back the pressure bar segments using a hammer in combination with the brass wedge (3) included in the delivery or a piece of wood.

  • Page 44: Changing The Knives On Panhans Traditional Cutter Block (Option)

    13.2 Changing the Knives on PANHANS Traditional Cutter Block (Option) Permitted replacement knives Traditional cutter block: 35 x 3 x 630 (TYP 546|100) Correctly ground and adjusted knives are the basic prerequisite for clean and precise working of the machine.

  • Page 45: Magnetic Quick Adjusters 1533 (Option)

    13.2.2 Magnetic Quick Adjusters 1533 (Option) The knives can be adjusted even faster, more precisely and more comfortably with the two optionally available magnetic quick adjusters 1533 (refer to section  16). Before starting, make sure that the clamping surfaces of the cutter block and the cutter wedges are clean.

  • Page 46: Changing The Knives On Panhans Spiral Cutter Block (Option)

    13.3 Changing the Knives on PANHANS Spiral Cutter Block (Option) The optionally available PANHANS spiral cutter block consists of 6 spiral-shaped rows of cutters, each segmented with 27 special 4-fold carbide inserts. Only the PANHANS service set for spiral cutter shafts (see section ...

  • Page 47: Troubleshooting

    Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department. Phone number: 0049 7571 / 755 - 0 Before you call us, please follow these steps: •...

  • Page 48: Maintenance And Inspection

    • PANHANS ZET-GE M 50 • ARCANOL BN 102 • CALIPSOL H442B • Shell Gadus S2 V100 3 (ehemals SHELL Alvania 3) Figure 60: Grease nipples for adjusting spindles For oil lubrication we recommend: • Engine oil 20 W 40...

  • Page 49: Replace / Tighten The V-Belts

    15.2 Replace / Tighten the V-Belts 1. Switch off the main switch (35) and lock it. 2. Remove the rear cover next to the control cabinet door. 3. Move the planing fence completely to the front 4. To retighten, loosen the two screws (S) and the lock nut (K) and tighten the motor block via the adjusting screw (V) by turning it clockwise ↻.

  • Page 50: Replace Rubber Rollers

    15.5 Replace Rubber Rollers Preparation: • Provide 2 pcs. support blocks to support the front sheet metal covering. • Plane a piece of squared timber with min. 150 mm on the right side of the thicknessing table (length ap- prox. 1.5 m). Then stop the feed; the workpiece must rest under the infeed and outfeed roller as support. •...

  • Page 51: Figure 68: Rubber Roller Replacement Step 5A

    Figure 68: Rubber roller replacement Step 5a Figure 69: Rubber roller replacement Step 5b Auf dieselbe Weise werden dann auch die Auszugswalzen ausgetauscht. BA_PH_546-100_EN_06-22.docx...

  • Page 52: Options And Accessories

    Options and Accessories 16.1 Cutter Blocks and Planing Knives 16.1.1 Accessories for Tersa Cutter Blocks (Standard) Article Description Art.-No. TERSA Disposable Standard quality 630 mm for the TERSA Cutter Block. 4096 Reversible Knife TERSA Disposable HSS steel quality 630 mm for the TERSA Cutter Block. 4126 Reversible Knife HSS Brass Wedge...

  • Page 53: Optional Table Systems

    230 VAC / 50 Hz (max. 7,5 kW) 4601 Further accessories and spare parts can be found in our online shop  https://www.hokubema.com. Only use the accessories and spare parts specified by the manufacturer. The use of other ac- cessories or spare parts may cause injury to persons and damage to the machine. The manu-...

  • Page 54: Disassembly And Scrapping

    Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way.

  • Page 55: Eu - Declaration Of Conformity

    D- 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine Surface Planer & Thicknesser TYPE 546 l 100 Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives:...

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