ICETEAM 1927 COMPACTA VARIO US Instruction Handbook Manual
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ICETEAM 1927 COMPACTA VARIO US Instruction Handbook Manual

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INSTRUCTION HANDBOOK
COMPACTA VARIO US
Code IC193-008659_01

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Summary of Contents for ICETEAM 1927 COMPACTA VARIO US

  • Page 1 INSTRUCTION HANDBOOK COMPACTA VARIO US Code IC193-008659_01...
  • Page 2 The purchaser has the right to reprint it for his own office use. ICETEAM 1927 policy pursues a steady research and development, thus it reserves the right to make changes and revisions whenever deemed necessary and without being bound to notifying the purchaser.

  • Page 3: Table Of Contents

    ELECTRIC CONNECTION ................19 POSITIONING THE MACHINE ................ 20 TOP-UPS......................... 20 MACHINE TESTING ................... 20 SEC. 4 INSTRUCTIONS FOR USE MACHINE SAFETY WARNINGS ..............21 4.1.1 MACHINE CONFIGURATION ..............21 Compacta VariO US - 2018/05 - Rev. 01 - 3 -...
  • Page 4 WATER COOLING ....................50 AIR COOLING ...................... 50 SHOWER SEAT CLEANING ................50 ORDERING SPARE PARTS ................50 SUPPLIED SPARE PARTS TABLE ..............51 SEC. 8 TROUBLESHOOTING ..................53 Compacta VariO US - 2018/05 - Rev. 01 - 4 -...

  • Page 5: Foreword Sec

    Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features characterizing ICETEAM 1927 machines all over the world. A significant part of this manual refers to the conditions necessary for the machine use and to the necessary procedures during cleaning as well as routine and special maintenance.

  • Page 6: Conventional Symbols

    ICETEAM 1927 ENGINEER He/she is a skilled engineer assigned by the manufacturer to interventions for complex jobs under particular conditions or in accordance with agreements made with the machine's owner. Compacta VariO US - 2018/05 - Rev. 01 - 6 -...

  • Page 7: Safety

    Do not store explosive substances or spray bottles inside the machine, nor bottles for aerosol with flammable propellants. ICETEAM 1927 is not responsible for any accident that might happen during operation, • cleaning and/or servicing of its units, if this warning has not been fully complied with.
  • Page 8 Compacta VariO US Compacta VariO US - 2018/05 - Rev. 01 - 8 -...

  • Page 9: Receipt

    Protect your hands with gloves, since there is the risk of injury with splinters of wood or when cutting the straps, if they are not properly held during the operation. Fig. 3 Compacta VariO US - 2018/05 - Rev. 01 - 9 -...

  • Page 10: Machine Removal From Pallet

    Pay attention that during the movement the machine does not gain speed or does not block when touching the floor since, in both cases, there is a RISK OF OVERTURNING with possible personal injury and/or damage to surrounding property. Fig. 6 Compacta VariO US - 2018/05 - Rev. 01 - 10 -...

  • Page 11: Machine Storage

    For more information concerning the correct disposal of this product, please contact your local authority or the retailer where this product was purchased. Compacta VariO US - 2018/05 - Rev. 01 - 11 -...
  • Page 12 Compacta VariO US Compacta VariO US - 2018/05 - Rev. 01 - 12 -...

  • Page 13: General Information

    The manufacturer reserves the right to make any changes deemed necessary to the machine described in this manual without prior notice. The description and illustrations contained in this document are not binding. All copyrights on this manual belong to ICETEAM 1927. Compacta VariO US - 2018/05 - Rev. 01 - 13 -...

  • Page 14: Information About The Machine

    Wheels for easy movement.  ICETEAM 1927 recommends using high quality mix for ice cream production in order to satisfy your customers, even the most hard-to-please ones. Any saving made to the prejudice of quality will surely result into a loss much bigger than the saving itself.

  • Page 15: Technical Features

    (over-run) desired. 2.2.3 Machine layout Dimensions cm/in Weight Model Width Depth Height Kg/lb Compacta VariO 8 60/24 77/30 153/60 290/640 Compacta VariO 12 60/24 87/34 153/60 430/948 Fig. 9 Compacta VariO US - 2018/05 - Rev. 01 - 15 -...

  • Page 16: Intended Use

    Any use of the machine other than the intended use is not allowed. 2.4 NOISE The equivalent continuous A-weighted sound pressure level in a workplace for water-cooled as well as air-cooled machines is less than 70 dB(A). Compacta VariO US - 2018/05 - Rev. 01 - 16 -...

  • Page 17: Room Necessary For Machine Use

    Machines with air-cooled condenser must be installed at least 50 cm (20 in) away from the back wall in order to allow free air circulation around the condenser. NOTE: An insufficient air circulation affects operation and output capacity of the machine. Compacta VariO US - 2018/05 - Rev. 01 - 17 -...

  • Page 18: Machines With Water-Cooled Condenser

    Water consumption increases if temperature of inlet water is above 68° F. WARNING! Do not leave the machine in a room with temperature below 32°F without first draining water from the condenser (see Sec. 7 of the manual). Compacta VariO US - 2018/05 - Rev. 01 - 18 -...

  • Page 19: Electric Connection

    By machine models Compacta VariO the direction of beaters rotation is anticlockwise . Reversing the rotation direction If the direction of rotation is not correct, interchange two of the three leads coming from the circuit breaker. Compacta VariO US - 2018/05 - Rev. 01 - 19 -...

  • Page 20: Positioning The Machine

    Motor installed in the machine is of the type with lubrication for life; no action of checking/ replacing or topping up is necessary. Gas filling necessary to the circuit is carried out at ICETEAM 1927 factory during the machine post production testing; top-ups or filling are not required if the machine is new.

  • Page 21: Machine Safety Warnings

    Do not open neither the out door nor the spigot door when the machine is running. WARNING To make product dispensing easier, only use the plastic spatula supplied. Never use metal spatulas as these could damage the machine. Finished product Compacta VariO US - 2018/05 - Rev. 01 - 21 -...

  • Page 22: Controls

    (both on Boiler and on Batch Freezer side) or after 3 minutes. Compacta Water supply starts by pressing the handle on the nozzle, once the solenoid valve is Compacta activated. Vari elite Vari elite Compacta Vari elite Compacta VariO US - 2018/05 - Rev. 01 - 22 -...

  • Page 23: Operator Functions

    (in this way the temperature value is no longer blinking and Increase/ Decrease LEDs turn off). The edited temperature value is saved when you exit the function. Compacta VariO US - 2018/05 - Rev. 01 - 23 -...
  • Page 24 The display shows the product temperature: TEV=+085 WARNING After 1 minute from beating start, the machine automatically sets to STOP to prevent an excessive wear of beater and cylinder. Compacta 4 Compacta VariO US - 2018/05 - Rev. 01 - 24 -...

  • Page 25: Operator Functions

    ON) during extraction that finishes when the timer expires that depends on the Vari elite cycle and the load in execution. The LED of the Whipping key lights up during the activation of the cooling cycle. Compacta Vari Compacta VariO US - 2018/05 - Rev. 01 elite - 25 -...
  • Page 26 "ICE CREAM" recipes must be used with milk-based products to obtain American ice cream. Set recipes are calibrated upon ICETEAM 1927 testing and are ready to be used by less expert operators as well. To obtain quality products using the set recipes, we recommend to use the following...
  • Page 27 The cycle with sugar content selected by the user starts automatically after 5" or after pressing button. The display will read: 01:57 19°F 15 The second line displays time countdown, current product temperature and set time. Compacta 4 Compacta VariO US - 2018/05 - Rev. 01 - 27 -...
  • Page 28 Set edit function. Once the set value is achieved, the display will show the storage time in minutes: Compacta 15:26:14 Mon Vari elite +04 00:00 +04 Compacta Vari elite Compacta VariO US - 2018/05 - Rev. 01 - 28 -...

  • Page 29: Preliminary Operations, Washing And Sanitization

    This button selects the cycle to carry out. Once the button is pressed, the display shows the cycle that can be modified using Increase and Decrease buttons, which can be either: HEATING+90 HEATING+85 HEATING+65 Free heating Compacta VariO US - 2018/05 - Rev. 01 - 29 -...

  • Page 30: Ice-Cream Production (Freezing Cycle)

    Never introduce any object in the metal grille of the extraction Compacta 4 spigot door while the beater is operating; this could damage the spigot door and the beater of the machine. Compacta 4 Compacta VariO US - 2018/05 - Rev. 01 - 30 -...

  • Page 31: Cremolata Production

    Never introduce any object in the metal grille of the extraction spigot door while the beater is operating; this could damage the spigot door and the beater of the machine. Compacta VariO US - 2018/05 - Rev. 01 - 31 -...

  • Page 32: Granita Production

    Never introduce any object in the metal grille of the extraction spigot door while the beater is operating; this could damage the spigot door and the beater of the machine. Compacta VariO US - 2018/05 - Rev. 01 - 32 -...

  • Page 33: Setting Of A Free Program

    Note: by default, free programs are disabled and will not appear in the list of production cycles. The program will be listed among the cycles which can be carried out only after setup. Compacta VariO US - 2018/05 - Rev. 01 - 33 -...

  • Page 34: User Programming

    Pressing Extraction button several times, the speeds set at steps U11 and U12 activate alternately. U13: Display TEC PRD By enabling this step you can display Timer and TEC during freezing (instead of the increase bar). Compacta VariO US - 2018/05 - Rev. 01 - 34 -...

  • Page 35: Process Autosetup

    Enabling all the processes: From Stop mode, press button for 10", "Loading Programs" is displayed and all the processes (both of heating unit and of freezing unit) are enabled. Compacta Vari elite Compacta VariO US - 2018/05 - Rev. 01 - 35 -...
  • Page 36 Compacta VariO US Compacta VariO US - 2018/05 - Rev. 01 - 36 -...

  • Page 37: Machine Safety Systems

    It is strictly forbidden to operate the machine in case the safety-related devices have been disabled, altered or tampered with. ICETEAM 1927 will NOT be held responsible for any damage or injury to persons and/ or property, in case any safety-related devices, designed to grant the safety of operator and machine, have been disabled, altered or tampered with.

  • Page 38: User Safety Devices

    Every time spigot door 301 is open, a microswitch stops the batch freezer to prevent any harm to the operator; beating restarts when the spigot door is closed. NOTE: Every time a safety device trips, the machine displays the type of automatic intervention in progress. Compacta VariO US - 2018/05 - Rev. 01 - 38 -...

  • Page 39: Alarms

    Upper Spigot Door Lid Opened or Upper Spigot Door Opened This alarm does NOT trigger machine (upper part) Stop but blocks active Lid Open outputs. IMS (IMSA in the diagram) interlocks the lid and the spigot door opening. Compacta VariO US - 2018/05 - Rev. 01 - 39 -...

  • Page 40: Blackout

    If a Recipe was in progress, with cooling or heating active, the machine restarts from the phase that was in progress: if it was a heating phase, before restarting, the machine asks to confirm to add product in case mix is below level. Compacta VariO US - 2018/05 - Rev. 01 - 40 -...

  • Page 41: General Information

    ICETEAM 1927 recommends the use of a cleaning/sanitizing solution to wash the machine. The use of a cleaning/sanitizing solution optimizes the washing and sanitizing procedures in that it eliminates two phases of the procedure (a rinse and a washing phase).

  • Page 42: How To Use Cleaning/Sanitizing Solution

    WARNING During disassembly and reassembly of the tub support, pay attention to prevent crushing of fingers or hands. Clean the exterior of machine with a damp and sanitized cloth. Compacta VariO US - 2018/05 - Rev. 01 - 42 -...
  • Page 43 Re-assemble beater and spigot door repeating the previous procedures in reverse order.  1131 1136 1239 008A 021A 028A 290A 1131 1136 303A 030A 054A 1239 291A 1166 007C 1251 1225 1115 1183 Compacta VariO US - 2018/05 - Rev. 01 - 43 -...

  • Page 44: Disassembly And Cleaning Of Upper Spigot Door (Boiler) 43 6.7 Disassembly And Cleaning Of Upper Beater (Boiler)

    Pay attention to the correct positioning of the OR 303 while refitting it on the spigot piston 030. Overturning the OR as shown in the figure is not allowed. WARNING During beater re-assembly, pay attention to position spoke 48 correctly (see figure). Compacta VariO US - 2018/05 - Rev. 01 - 44 -...
  • Page 45 If, on the contrary, you find ice cream rests in the drip drawer 27, you would be better to change it since, most probably, it is worn out and consequently leaks. The spare stuffing box is to be found in the spare parts kit (see section "Maintenance"). Compacta VariO US - 2018/05 - Rev. 01 - 45 -...

  • Page 46: (Batch Freezer)

    Wash well all parts with water and reassemble.  304A 007B 1126 501A 502A 1126 ATTENTION! Carry out cleaning operations with sanitising solution at the end of each work day. Compacta VariO US - 2018/05 - Rev. 01 - 46 -...

  • Page 47: Sanitizing

    WARNING! It is necessary to rinse with fresh and sterile water before finally starting the machine. Compacta VariO US - 2018/05 - Rev. 01 - 47 -...
  • Page 48 Compacta VariO US Compacta VariO US - 2018/05 - Rev. 01 - 48 -...

  • Page 49: Service Type

    It must be carried out once a year, according to procedures described in par. 7.4. WARNING! Never use abrasive sponges to clean machine and its parts, as you might scratch their surfaces. Compacta VariO US - 2018/05 - Rev. 01 - 49 -...

  • Page 50: Water Cooling

    Before using spare parts and/or supplied parts intended to come into contact with the product on the machine, it is absolutely necessary to clean and sanitize them as indicated in sec. 6 of this manual Compacta VariO US - 2018/05 - Rev. 01 - 50 -...

  • Page 51: Supplied Spare Parts Table

    No.1 Gelilube tube No.1 Cleaning spatula No.6 O-Rings 1101 No.1 O-Rings 1115 No.1 O-Rings 1122 No.1 O-Rings 1166 No.1 O-Rings 1183 No.1 O-Rings 1225 No.1 O-Rings 1251 No.1 O-Rings 1271 Compacta VariO US - 2018/05 - Rev. 01 - 51 -...
  • Page 52 Compacta VariO US Compacta VariO US - 2018/05 - Rev. 01 - 52 -...
  • Page 53 Modify or change the mix the ice cream is too soft Mix flowing into tray a) Seal missing or worn out a) Install it if missing Replace it if worn out. Compacta VariO US - 2018/05 - Rev. 01 - 53 -...
  • Page 54 Machine not b) Empty the machine and sufficiently cleaned wash it thoroughly. and sanitized. Sanitize as indicated under chapter 6 of this manual. Compacta VariO US - 2018/05 - Rev. 01 - 54 -...

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