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ICETEAM 1927 SL193-011342 Electronic Manual

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P1
SL193-011342
Electronic Manual
English Version
Ed00 10-2018

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Summary of Contents for ICETEAM 1927 SL193-011342

  • Page 1 SL193-011342 Electronic Manual English Version Ed00 10-2018...
  • Page 3 This handbook contains information and procedures to assist technicians in machine setup and repair. For this reason, this handbook is reserved exclusively for QUALIFIED TECHNICIANS. Attached are electrical scheme and programming table. When turned on, the machine carries out a functional test of the display and all LEDs light up. The display shows the software version and the machine returns to the function that was active when it switched off (see BLACKOUT).
  • Page 4 File name SW version Date Changes to previous version P1-1_00.mot 1_00 22/10/2018 First version...

  • Page 5: Table Of Contents

    Contents Abbreviations ....................5 Control panel ....................5 Software version ..................... 6 III. Thermostats, Probes, Solenoids and Pressure Switches positions ....7 Functions ...................... 11 STOP ................................ 11 Resetting to zero the hour counter MA – MP ....................11 Resetting to zero of the total and partial hours counter ................. 11 Event log .................................
  • Page 6 °C-Ohm table ....................48 XIX. Sensor calibration after electronic board replacement ....... 50...

  • Page 7: Abbreviations

    Abbreviations This manual uses the following abbreviations: EVFC Electrovalve Cold Cylinder EVFV(Cab) Electrovalve Cold Cabinet EVRC Electrovalve Heat Cylinder EVRV(Cab) Electrovalve Heat Cabinet EVAria Electrovalve Air Cylinder Beater Motor Compressor Motor Spigot micro-switch Pump Motor Fan motor MVCab Cabinet Fan Motor Cylinder thermostat Cabinet thermostat TEV(Cab)

  • Page 8: Control Panel

    Control panel When a key is accepted, the keypad emits an acoustic sound. Operation STOP/ EXIT CLEANING/ TOUCHPAD BLOCKED/ SAVE PRODUCTION/SAVE PUMP/ INCREASE STORAGE/DECREASE/ RESET ICE CREAM / HOT CONTROL SL193-011342 ED00 10-2018...

  • Page 9: Software Version

    It means software version is 1.00. In case of you request assistance, get the best possible support from IceTeam1927, the technician will always need to specify software version number along with the machine serial number found on the machine’s info tag. SL193-011342 ED00 10-2018...

  • Page 10: Thermostats, Probes, Solenoids And Pressure Switches Positions

    Thermostats, Probes, Solenoids and Pressure Switches positions T.RC EVRC EVRC EVRC SL193-011342 ED00 10-2018...
  • Page 11 EVAria EVRC TEV(Cab) EVRC Figure 1. EVAria, TEV(Cab) (front side) T.RC EVRC Figure 2. TRC (back side) SL193-011342 ED00 10-2018...
  • Page 12 EVRC Figure 3. PR (Left Side) EVRC EVRC Figure 4-5. TEC, TEV) SL193-011342 ED00 10-2018...
  • Page 13 EVFV EVFC T.CN EVRC EVRC EVRC EVRV EVRC EVRC EVRC Figure 4. EVRV, EVRC, EVFC, EVFV, T.CN (back side) SL193-011342 ED00 10-2018...

  • Page 14: Functions

    Resetting to zero of the total and partial hours counter By pressing MIX immediately after the return of voltage and keeping it pressed for at least 5" the total and partial (daily) cones are set to zero. The display shows: SL193-011342 ED00 10-2018...

  • Page 15: Event Log

    The last screen corresponds to the last stored event. To scroll the events, press the INCREASE button (next event) and DECREASE button (previous event). To exit the event log, press STOP or do not press any button for 30’’. SL193-011342 ED00 10-2018...

  • Page 16: Production

    Last Cones. It is shown in the display Mix Out, in the first row and in the second one it is shown the number of cones remaining. In example: Mix Out Last cones 10 SL193-011342 ED00 10-2018...
  • Page 17 Once the HOT is reached (the first time, while in the following the value of HOT > Set Hot (U16)– Hysteresis Hot - HOB Hot Block (T49)) will have a normal operation. On this point, the display shows: SL193-011342 ED00 10-2018...

  • Page 18: Cabinet

    The cylinder has priority: Firstly, the cylinder is taken to texture and then the cabinet in temperature. While the cabinet is in operation, if the cone is supplied, the cabinet stops and the cold in the cylinder activates until the product has the texture again. SL193-011342 ED00 10-2018...
  • Page 19 TGV (T.CN). Maximum condensation pressure control: According to the temperature read by the TGV (T.CN) performs a ON/OFF switching of the EVFC, so that too high pressures are prevented at room temperature above 40ºC. SL193-011342 ED00 10-2018...
  • Page 20 By pressing PRODUCTION again, you can see the temperatura of the refrigerant at the entrance to TGC + 035 TCN +050 the compressor (TGC) and in the condenser (TCN) and the fan speed. Fan Condens.02 SL193-011342 ED00 10-2018...

  • Page 21: Storage

    The Forced Defrost evaporator is subject to the formation of Frost which may reduced its effectiveness. In order to Push Button + prevent this, the machine has an automatic and a manual defrosting cycle. SL193-011342 ED00 10-2018...

  • Page 22: Defrost

    Is performed the third time the timer reaches zero without the cabinet having reached the set temperature. If two Safety defrosts are performed without the cabinet having reached the set temperature, Manual Cleaning the display will show the message " " (see alarm). SL193-011342 ED00 10-2018...
  • Page 23 The number of cones that can still be removed is indicated on step Last cones (T17) of the machine programming. MIX OUT! Cones 5 NOTE: With the message Mix Out! the following PRODUCTION screens can not be accessed. If the tank level is covered before the cones finish, the alarm will disappear. SL193-011342 ED00 10-2018...

  • Page 24: Cleaning / Load / Calibration Pump Tubes

    Test tube Remaining time...14:59 When the process starts, the MP and a timer activate, for an amount of time programmable in step Minutes Test Tube (T84). When that time has passed, the pump motor absorption is detected. SL193-011342 ED00 10-2018...
  • Page 25 By pressing CLEANING, MA activates and only the MP remains active: TEC+014 Pump ON In this window, the display shows in the first line (top) TEC. MA deactivates and only MP is left. By pressing CLEANING again, the MA reactivates while the MP deactivates: SL193-011342 ED00 10-2018...
  • Page 26 In this window, the display shows in the first line (top) TEC. MA stays active and EVRC activates, until TEC reaches the value Set TEC Cleaning When the Set TEC Cleaning is reached in the cylinder, the machine returns to STOP. SL193-011342 ED00 10-2018...

  • Page 27: Hour Counter Ma And Mp

    Hour counter MA and MP Pressing the key PRODUCTION from PRODUCTION function, displays the MA and MP hours counter. MP hours 00000 MA hours 00002 SL193-011342 ED00 10-2018...

  • Page 28: Wash Days

    For the number of days to return to the value programmed (Wash Days) the machine must then be washed or the spigot must be removed and re-positioned again (or disconnect and connect the IMS again). NOTE: The Wash day goes down from 23.53 hours to 23.56 hours SL193-011342 ED00 10-2018...

  • Page 29: Keypad Locked

    CLEANING led light will flash. This allows cleaning the keypad without causing accidental function changes. The machine stays in the same function in which it was in. To enable the keys again, press the CLEANING for 3" again. SL193-011342 ED00 10-2018...

  • Page 30: Alarms

    Pressure switch in function. The machine goes on to STOP: after Pressure Switch the 3rd intervention performed in 1 hour. If the pressure switch contact is open for 2 consecutive minutes. Spigot Opened Magnetic Safety Switch. If open for 10", resets the Wash (IMS) message. SL193-011342 ED00 10-2018...
  • Page 31 Condenser probe alarm. The alarm does not stop the machine (T.CN.) (it stays in current function). Al.R. Compr Probe Compressor aspiration probe alarm. The alarm does not stop (T.RC.) the machine (it stays in current function). Power On Power goes back on after lack of power. SL193-011342 ED00 10-2018...
  • Page 32 In PRODUCTION, indicates that the MIR has been Working for more than 15". In this case, it is necessary to remove a cone by pulling the handle at the end of the run and closing it again. SL193-011342 ED00 10-2018...
  • Page 33 STOP and the evaporator must be cleaned manually. High Cylind. Temp. This message appears when the cylinder reaches 60 ºC due to a machine operation error. The machine goes to STOP, and only CLEANING function is available. SL193-011342 ED00 10-2018...

  • Page 34: Power On

    In the case of no power, is the machine was CLEANING, when the power comes back it will go to STOP. If the machine was in PRODUCTION or STORAGE, when the power comes back, the machine returns to the same function, displaying the alarm "No Power". SL193-011342 ED00 10-2018...

  • Page 35: Autosetup

    RESET button pressed. Keep pressed for 5’’ without pressing any key. The display shows in sequence: Autosetup Done followed by an acoustic warning. In this way, the machine is programmed with the default values. SL193-011342 ED00 10-2018...

  • Page 36: List Of Events

    To delete events: **READ access the reading of events by pressing STOP until the message " EVENTS** " appears. Reset Events Press and keep pressed the CLEANING key until the message " " appears. SL193-011342 ED00 10-2018...

  • Page 37: Programming Table (For Users)

    Setting of the start time of the automatic STORAGE. If set to no, will not activate. Lev. Beep Enable Set to YES it will emit an intermittent acoustic warning when the mean level is uncovered, except on STOP, where it stays on OFF even if deactivated. SL193-011342 ED00 10-2018...
  • Page 38 Step Contents Wash hour Wash today Setting of display hour of the " " alarm. SL193-011342 ED00 10-2018...

  • Page 39: Programming Table (For Technicians)

    (T16) expires without having reached the set HOT: If HOT > Block Hot the TimeOut Production alarm is displayed. If HOT < Block Hot, the TimeOut Production alarm is displayed and the machines passes on to STOP. SL193-011342 ED00 10-2018...
  • Page 40 The programming of the Single-phase Delay is necessary to have a HOT value on the display equal to "000" when the product is completely liquid in the SINGLE-PHASE machines. (500 to 50 Hz. and 460 to 60 Hz.) SL193-011342 ED00 10-2018...
  • Page 41 Test TEV REG-14 Step T30 indicates the ON+OFF period (in tenths) of the EVFCab when the T.RC. probe detects a temperature lower than -14ºC. The modulation of EVFCab is performed in the following times: SL193-011342 ED00 10-2018...
  • Page 42 Indicates the number of days for machine to be washed. The machine must be washed because otherwise it will block (will not accept the PRODUCTION). Set to 0, the wash days activate. Fahrenheit Configure the machine to show temperatures in °C (no) or °F (yes). SL193-011342 ED00 10-2018...
  • Page 43 Is the operation time of pump (in hours); when this time is over, the change of tube alarm is displayed, with the pump key flashing. Alarm RTA Not used. Alarm RTC Not used. Timer LevPress Not used. Alarm TESC Not used. Alarm TESV Not used. SL193-011342 ED00 10-2018...
  • Page 44 5= reduction to zero hours MP Once set, activates the reduction to zero at the exit of the programming and places on 000 again (no reduction to zero) automatically. Ohm Level On Step for the level sensor calibration. SL193-011342 ED00 10-2018...
  • Page 45 • If an alarm activates, the machine will be protected by that alarm. • If an alarm deactivates, the machine will not be protected by the alarm and you will work at your own risk. SL193-011342 ED00 10-2018...

  • Page 46: Hot Calibration

    "TRIMMER HOT", (programming on step Trimmer HOT). Repeat the process until this value of the motor corresponds to HOT = 120. Valid for both sides. ATTENTION: DO NOT EXCEED THE NOMINAL ABSORPTION OF THE MOTOR PLATE. SL193-011342 ED00 10-2018...

  • Page 47: View Of Electronic Boards

    View of electronic boards The machine’s electronics consists of a IC573700148 control unit. SL193-011342 ED00 10-2018...

  • Page 48: Jumper Ic573700148

    () J9, J7 (USA amp scale) both jumpers are positioned on the outside part of the board () NOTE: This machine uses a black T/A 1/1000, then the amperometric scale is European. SL193-011342 ED00 10-2018...

  • Page 49: Control Unit Replacement/Software Upgrade

    NOTE: Usually, control units sent as spare parts are already programmed. Software and autosetup upgrades are carried out at the factory before sending the CPU. However, keep the operations in mind and carry them out when using a CPU that was initially programmed for another family of machines. SL193-011342 ED00 10-2018...

  • Page 50: Software Updates

    Close the Settings dialog. Press the arrow next to the Settings button and select Prog new file… Select the P1-*.mot program. After a software update there is no need to adjust the sensor offsets or the Trimmer Hot. SL193-011342 ED00 10-2018...
  • Page 51 OHM resistance read by a tester. It is useful for verifying that sensors are functioning correctly. TEMPERATURE °C 503.5 528.9 555.2 582.5 610.6 639.6 669,6 700.5 732.2 764.9 798.5 832.9 868.3 904.6 941.8 1019 1058.9 1099.7 1141.5 1184.1 1227.6 1272.1 1317.5 1363.7 1410.9 1459 SL193-011342 ED00 10-2018...
  • Page 52 1508 1557.9 1608.7 1660.4 1713 1766.5 1820.9 SL193-011342 ED00 10-2018...
  • Page 53 Each value flashes for 10", then set probe TEV. 4) The display shows TEC probe numerical values for 30". For ex.: TC1 TM1 PZ1 TEC1 553 406 +05 +001 NOTE: The first 3 values (TC1-TM1-PZ1) to program them in the new board. SL193-011342 ED00 10-2018...
  • Page 54 The first 3 values (TNQ-TNM-PZN) to program them in the new board. Each value flashes for 5", then set probe TCN. At the end the display will show: Save Setup? Do not press any key until the display returns to initial screen. SL193-011342 ED00 10-2018...
  • Page 55 Each value flashes for 10", then set probe TEV. 12) Repeat the procedure for probe TEC TC1 TM1 PZ1 TEC1 558 330 +05 +001 13) Repeat the procedure for the TGV probe TGQ TMG PZG TGV 550 358 +05 +001 SL193-011342 ED00 10-2018...
  • Page 56 550 358 +05 +001 15) Press PRODUCTION when the display shows: Save Setup? 471 408 -16 +001 " Probe Setup " is displayed and then the following message will appear: Save Setup? Probe setup OK The procedure is complete. SL193-011342 ED00 10-2018...
  • Page 57 REALIZED by VERIFIED by APPROVED by Francesco Curatolo Francesco Curatolo Salvador Carbonell Salvador Carbonell...

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