TABLE OF CONTENTS SECTION I - INTRODUCTION Product Overview ..........................1 Product Features..........................2 Dimensions ............................3 Specifications............................4 Recommended Environmental Conditions ..................4 Classifications ............................. 5 Explanation of Symbols & Signs ......................5 Safety Precautions ..........................6 SECTION II - PREINSTALLATION Packaging ............................
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SECTION VII - USER SERVICE INFORMATION Troubleshooting ..........................48 Service Instruction ..........................51 Disposal of Equipment ........................51 SECTION VII - PARTS LIST Replacement Parts ........................... 52 DENTALEZ Parts Online ........................57 EMC INFORMATION ........................... 58 LIMITED WARRANTY .......................... 61 866-DTE-INFO dentalez.com...
LEAVE THIS MANUAL IN THE DOCTOR’S OFFICE. ® Installation by an authorized DENTALEZ dealer service technician is recommended. NOTICE For any questions about an order, please contact a DENTALEZ Equipment customer service representative at 866-DTE-INFO. LIGHT POST (OPTIONAL) REAR ASSISTANT’S DELIVERY ARM &...
® Built standard with BioFree tubing. BioFree is a registered trademark of Freeman Manufacturing, Inc. OPTIONAL FEATURES Optional integrated dual access touchpad controls. Rear assistant’s arm/instrumentation with centrally located solids collector and tubing. 866-DTE-INFO dentalez.com PN: 2717-267D...
Temperature range: -20°F to 165°F (-29°C to 74°C) Relative humidity range: 0% to 95% OPERATION Temperature range: 59°F to 80°F (15°C to 27°C) Relative humidity range: 0% to 95% Atmospheric pressure range: 50 kPa to 105 kPa 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION I - INTRODUCTION CLASSIFICATIONS EXPLANATION OF SYMBOLS & SIGNS Medical-General Medical Equipment Certified as to electrical shock, fire and mechanical hazards only in = Caution E355890 accordance with: = Warning IEC: 80601-2-60, ANSI/AAMI: ES60601-1 = Biohazard CSA Std: C22.2 No. 60601-1:14 0459 = Warning - Dangerous Voltage For the purposes of this user manual, the UL...
Do not modify this equipment without permission from DENTALEZ. Unauthorized modification will void the warranty and could result in serious injury. If this equipment is modified, appropriate inspection and testing must be conducted to ensure continued safe use of equipment.
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SECTION I - INTRODUCTION SAFETY PRECAUTIONS (CONTINUED) Medical electrical equipment needs special precautions regarding electromagnetic (EMC) NOTICE compatibility and needs to be installed according to EMC information. (See EMC INFORMATION provided in this manual.) In accordance with Part 15 of FCC rules, this equipment was tested and complies with Class A digital device limits.
PACKAGE CORE UNIT LIGHT POST UMBILICAL (IF ORDERED) UTILITY SERVICE INSTALLATION MAGELLAN MAGELLAN CENTER (USC) HARDWARE UNIT UNIT SUPPORT SUPPORT SPACER MAGELLAN UNIT POST FIGURE 3. MAGELLAN UNIT CARTON CONTENTS FIGURE 4. UNIT POST CARTON CONTENTS 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION II - PREINSTALLATION UNIT PLACEMENT DO NOT position equipment any place where it would interfere with unplugging the power cord WARNING from the receptacle. The plug cannot be located in a position that requires tools to access. UTILITY SERVICE CENTER (USC) PARTS INCLUDED ...
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NOTE: For wood or metal floors, drill 5/32" holes. For concrete floors, drill 1/4" holes and install plastic anchors. CHAIR SIDE AIR FITTING ASSEMBLY DRAIN FITTING (NOT SUPPLIED) VACUUM FITTING (NOT SUPPLIED) WATER ACTUATOR VALVE ASSEMBLY FIGURE 5. UTILITY SERVICE CENTER WITH OPTIONAL CITY WATER INSTALLATION SHOWN 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION II - PREINSTALLATION UTILITY SERVICE CENTER (USC) (CONTINUED) 3. Sweat the valve adapters to the air and water stubs*. 4. Apply the appropriate thread sealant to the valve adapter(s) and install the stop valve(s). 5. Sweat the vacuum elbow to the stub. 6.
2. Disconnect the chair from the power supply. 3. Take off the chair seat upholstery by removing the five Phillips-head screws from underneath the chair (FIGURE PHILLIPS-HEAD SCREWS (5) FIGURE 7. REMOVE FIVE PHILLIPS-HEAD SCREWS FROM SEAT UPHOLSTERY 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION III - INSTALLATION MAGELLAN UNIT SUPPORT (CONTINUED) 4. Position the Magellan unit support so that the lip of the chair rests underneath the lip of the washer. The mount will hold itself in place (FIGURE 8) (FIGURE UNIT SUPPORT FIGURE 8.
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8. Tighten M16 bolt (55 foot-pounds). NOTE: If necessary, repeat steps 5, 6 and 7 after unit and light are added to re-level. M16 BOLT LEVELING SET SCREWS FIGURE 10. LOOSEN M16 BOLT TO LEVEL 866-DTE-INFO dentalez.com PN: 2717-267D...
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(FIGURE 11). NOTE: If installing the CORE delivery unit on a DENTALEZ chair that is not pre-tubed, continue with the following instructions. If installing on a pre-tubed chair, skip steps 4 through 10. 1/4-20 THUMB...
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NOTE: If leveling is necessary, adjust the 3/8" set screws until the unit support is level (FIGURE 12). 1/2" BOLTS LEVELING 3/8" SET SCREWS FIGURE 12. ADJUST 3/8" SET SCREWS IF LEVELING IS NECESSARY 12. Tighten all hardware (55 foot-pounds for 1/2" bolt). 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION III - INSTALLATION UMBILICAL ASSEMBLY For tubing connections, see TUBING DIAGRAM (PN: 2662-304) included with this user manual. NOTICE PARTS INCLUDED Umbilical Assembly L-bracket ASSEMBLY FOR CORE CHAIR NOTE: Provide sufficient slack in the umbilical assembly to avoid stretching when the chair is in its full UP position. From the umbilical bag of supplies, select the umbilical assembly with the supplied L-bracket.
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FIGURE 14. ROUTE UMBILICAL THROUGH FIGURE 15. ROUTE REMAINDER OF UMBILICAL CANTILEVER BRACKETS THROUGH PIVOT 6. Using the two 10-32 screws provided, secure the L-bracket. Leave the base cover off until the foot control has been installed. 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION III - INSTALLATION FINALIZING USC INSTALLATION NOTE: The following instructions for finalizing Utility Service Center (USC) connections include optional city water installation. If installing standard clean water system only, omit steps 10* through 14*. Pictures for the following steps are located on the next page (FIGURE 16 - FIGURE 18).
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SECTION III - INSTALLATION CORE DELIVERY UNIT FINALIZING USC INSTALLATION (CONTINUED) *WATER REGULATOR VACUUM REGULATOR ELBOW FIGURE 16. OPTIONAL CITY WATER LAYOUT FIGURE 17. TYPICAL INSTALLATION FIGURE 18. TYPICAL INSTALLATION 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION III - INSTALLATION MAGELLAN UNIT POST ASSEMBLY MAGELLAN UNIT POST TOOLS REQUIRED 1/8" Hex Key ASSEMBLE MAGELLAN UNIT POST PIVOT COVER 1. Select the following hardware package items 3/8" HEX-HEAD BOLT (FIGURE 19): 3/8" LOCK WASHER 1/4" × 3/4" Set Screw 3/8"...
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13. Engage the 1/4-20 × 3/8" set screw with a 1/8" hex key to deform the internal bushing against the pivot mount until a 3-lb force is required to rotate the unit post. 14. Install the pivot cover over the bolt head. 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION III - INSTALLATION DELIVERY HEAD DELIVERY HEAD TOOLS REQUIRED 5/64" Hex Key ASSEMBLE DELIVERY HEAD 1. Remove the packaging from the delivery head along with the adjustable arm and the umbilical assembly. 2. Feed the umbilical assembly into the unit post, ensuring that the leading end of the umbilical assembly (with the protective spiral end) does not catch on the open access slot or weld seam of the unit post’s flat joint.
2. Attach the rear assistant mount to the platform below the chair brake with two shoulder screws. Tighten in place with 1/4" hex key (FIGURE 20). NOTE: Recessed holes must be facing upward. SHOULDER SCREWS (2) HOLES (2) REAR ASSISTANT PLATFORM MOUNT CHAIR BRAKE FIGURE 20. ATTACH REAR ASSISTANT MOUNT TO PLATFORM BELOW CHAIR BRAKE 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION III - INSTALLATION REAR ASSISTANT (CORE CHAIR) (CONTINUED) 3. Remove the cap and nut from the shoulder bolt located in the link of the rear assistant’s arm (FIGURE 21). BRACKET SHOULDER BOLT LINK WASHER FIGURE 21. REMOVE CAP AND NUT FROM SHOULDER BOLT 4.
Place the chair in its full upright position. 2. Remove the cap and nut from the shoulder bolt located in the link of the rear assistant’s arm (FIGURE 22). BRACKET SHOULDER BOLT LINK WASHER FIGURE 22. REMOVE CAP AND NUT FROM SHOULDER BOLT 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION III - INSTALLATION ASSISTANT’S ARM (OPTIONAL) (CONTINUED) 3. Place the link of the rear assistant’s arm on top of the bracket and plastic washer. (Be sure to keep the washer/ spring washers in the same orientation). 4. Thread the shoulder bolt into the bracket and tighten the bolt securely with 1/4" hex key. Test that the arm rotates without the bolt head turning.
3. Connect the tubing to an open 1/2" port under the solids collector in the assistant’s arm. 4. If an optional second HVE valve is used, remove plug. AIR/WATER SYRINGE NOTE: The syringe for the delivery head is factory installed. 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION III - INSTALLATION FIBER OPTIC ELECTRICAL (OPTIONAL) NOTE: The fiber optic electrical wiring is factory installed. To complete installation, do the following: Connect the fiber optic wires from the unit head/arm to the fiber optic transformer in the utility service center (USC). Plug in the fiber optic transformer. FIBER OPTIC TUBING (OPTIONAL) NOTE: The fiber optic tubing is factory installed.
Then insert the pivot pin FIGURE 25. LIGHT/MONITOR POST HARDWARE and bearing stack through the 1¼" brass bushing at the end of the light/monitor post. Place another thrust washer, bearing and thrust washer onto the pin. 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION III - INSTALLATION LIGHT OR MONITOR POST (OPTIONAL) (CONTINUED) 5. While holding the bearings and pin in the post, align the machined hole in the pivot pin with the pin in the chair support’s bottom counter bore. Then adjust the unit post and pin so the pin will slide into the counter bore. NOTE: Engagement is a slip fit, provided the Magellan light/monitor post is held in alignment.
3. A “T” must be spliced into the 1/8" yellow air line near the poppet valve. Then connect the open end of the “T” to the barb of the power module using a section of 1/8" yellow air line and two tubing clamps. If necessary, cut a section of 1/8" yellow air line out of the umbilical to make connection. 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION III - INSTALLATION POWER MODULE (OPTIONAL) (CONTINUED) 4. After checking all the plug connections, reconnect the power plug and surge protector into the receptacle in the USC. To avoid damage to the unit, the surge protector supplied with the power module must be used at CAUTION all times.
4. Plug in any transformers in the USC into an electrical outlet. 5. Flip the master switch forward to turn ON unit (FIGURE 28). MASTER SWITCH FIGURE 28. TURN MASTER SWITCH TO ON POSITION 6. Inspect for leaks in the service console, cuspidor and delivery head. 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION IV - TESTING DELIVERY SYSTEM (CONTINUED) AIR AND WATER FILTER/REGULATORS If the regulators are not set, do the following adjustment process: 1. Pull the locking knob. 2. Turn the adjustment knob on each regulator until the correct pressure reading is reached (clockwise to increase or counterclockwise to decrease).
2. Purge air from the coolant water lines on each handpiece as follows: a. Turn the water coolant valve counterclockwise to its full, open position (FIGURE 31). b. Remove the handpiece tubing from holder. WATER ADJUSTMENT VALVES FIGURE 31. WATER ADJUSTMENT VALVES 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION IV - TESTING FOOT CONTROL & HANDPIECES (OPTIONAL) (CONTINUED) c. While facing the deliver head, start with the handpiece tubing on the far left, then fully depress the foot control to allow water to flow into a sink or other container. d.
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FLUSH VALVE Remove the handpiece from its holder. 2. Activate the flush valve (FIGURE 34). FLUSH VALVE FIGURE 34. FLUSH VALVE 3. Operate each handpiece for 30 seconds into a cuspidor, sink or open vacuum line. 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION IV - TESTING OTHER OPTIONAL FEATURES FIBER OPTICS Follow the test procedures outlined in the instructions included in each fiber optic handpiece package. ASSISTANT’S VACUUM ACCESSORIES Evacuate one cup of water (8 oz. each) through the saliva ejector and the high-volume evacuator. After all final testing is complete, install the USC cover.
The oil collector/filter is designed to collect oil from the handpiece exhaust air. Periodically check the filter for cleaning or replacement by removing the cover and inspecting the filter (FIGURE 36). OIL FILTER HOUSING FIGURE 36. OIL FILTER HOUSING 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION V - OPERATION DELIVERY HEAD (CONTINUED) DELIVERY HEAD POSITIONING The horizontal and vertical location of the delivery head can be varied by doing the following: To vary the horizontal location, push or pull the brake handle (FIGURE 37). To raise the delivery head, lift up the brake handle with the brake button pressed.
For air only, press the button on the syringe with no marking. To get a spray mixture of air and water, press both buttons simultaneously. SYRINGE BUTTONS WATER PRESS BOTH FOR AIR/WATER MIX FIGURE 38. SYRINGE 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION V - OPERATION FOOT CONTROL The speed of the handpiece is controlled by depressing the disc located on the foot control (FIGURE 39). A light pressure on the foot control disc causes a slow speed. Full pressure on the disc causes the handpiece to operate at full speed. NOTE: The optional coolant water spray ON/OFF function is also controlled by using the toggle located on the foot control as described above.
Moving the lever toward the hose end decreases the vacuum flow. To close the valve, move the lever all the way toward the hose end. WET/DRY TOGGLE CLOSE OPEN WET/DRY TOGGLE CLOSE OPEN FIGURE 40. HVE AND SE LEVER VALVES 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION V - OPERATION CLEAN WATER SYSTEM Operation of the clean water system is as follows: Flip the toggle switch to the ON position (FIGURE 41). If optional city water is in use, flip the toggle switch to change usage from city water to bottle water. ...
(one cup each) through the HVE and SE to sanitize the system. Cleaning brushes and SlugBuster can be ordered through DENTALEZ dealers. NOTICE SOLIDS COLLECTOR To clean the solids collector located at the instrument end of the assistant’s arm, do the following: Push the lever on the saliva ejector upward to equalize pressure.
SECTION VI - CARE & MAINTENANCE CLEANING (CONTINUED) AIR/WATER PRESSURE REGULATOR FILTER The filter element in the air pressure regulator is intended to keep moisture out of the unit and the filter element in the water pressure regulator is intended to keep contaminants out of the unit. It is recommended to replace these filters at least once a year.
Do not modify this equipment without authorization from the manufacturer. The power module power cord is not replaceable by service personnel. The DENTALEZ Technical Service Department is available to supply service personnel with any NOTICE additional information or instructions needed to repair or maintain the dental delivery system.
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SECTION VII - USER SERVICE INFORMATION TROUBLESHOOTING (CONTINUED) HANDPIECE PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Turn adjustments screw counterclockwise to adjust Drive air flow adjustments on pinch valves are drive air pressure. Set to manufacturer’s recommended closed pressure. If valve does not release with handpiece out of holder Faulty handpiece holder valve and tubing to holder is not restricted, replace hanger No drive air...
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Check for pinched airlines. Verify signal is present at actuator when cup fill button is Cup fill actuator valve in cuspidor is not open depressed. If air and water are present, replace valve. 866-DTE-INFO dentalez.com PN: 2717-267D...
SECTION VII - USER SERVICE INFORMATION SERVICE INSTRUCTION DISPOSAL OF EQUIPMENT If the area of concern is not addressed in this manual, DISPOSAL AND DECOMMISSIONING OF contact DENTALEZ customer service at 866-DTE-INFO. DENTALEZ PRODUCTS (See LIMITED WARRANTY.) Please have the following product information available.
Air Regulator Bowl, Watts 3802-267 Water Regulator Bowl, Watts 3802-268 Water & Air Regulator Repair Kit, Watts 3802-273 Water Regulator Filter, Watts 3802-270 Air Regulator Filter, Watts 3802-271 Regulator Retainer, Watts 3802-272 Poppet Valve 3801-649 *Optional Equipment *10 11 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION VIII - PARTS LIST REPLACEMENT PARTS (CONTINUED) CORE ASSISTANT'S ARM (OPTIONAL) Part/Kit Name Part/Kit No. CORE Rear Assist Solids Cap 3802-556 O-Ring 3801-720 CORE Rear Assist HVE Insert 3802-557 CORE Rear Assist SE Insert 3802-558 CORE Rear Assist Solids Bowl 3802-559 CORE Rear Assist Pivot Pin 3802-560...
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CORE Flex Arm Cover 3802-555 Master ON/OFF Toggle 3802-063 Flush Toggle 3802-064 Air Pressure Gauge 3801-695 Repair Kit for Control Block 3802-386 Water Retraction Valve 3800-417 Brake Handle and Valve 3802-249 Lid Screw 3802-387 CORE Unit Oil Collector 3802-550 866-DTE-INFO dentalez.com PN: 2717-267D...
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SECTION VIII - PARTS LIST REPLACEMENT PARTS (CONTINUED) CORE DELIVERY HEAD (CONTINUED) TOUCH PADS Part/Kit Name Part/Kit No. Part/Kit Name Part/Kit No. CORE HP Holder w/o Valve 3802-545 CORE Chair 3802-573 CORE HP Holder w/ Valve 3802-546 NuSimplicity Chair 3802-580 CORE HP Blank 3802-547 CORE Unit Cover...
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Bottle ON/Off Toggle 3802-117 Chip Air Valve 3802-419 Regulator Assembly 3802-118 Shuttle Valve Kit 3801-585 Water Bottle Gasket 3802-342 Kit, Ring - Foot Control XC 3802-484 Water Bottle, Complete Assembly 3625-763 Foot Control Complete 3625-498 *Optional Equipment 866-DTE-INFO dentalez.com PN: 2717-267D...
Part/Kit No. Part/Kit Name Part/Kit No. HVE Repair Kit 3802-154 SE Repair Kit 3802-153 Full Replacement Parts Kit 3801-927 Full Replacement Parts Kit 3801-926 DENTALEZ PARTS ONLINE To view parts online, visit DENTALEZPARTS.COM or scan QR code with a smart phone.
Hz) Magnetic Field IEC 3 A/m 3 A/m levels characteristic of a typical location in a 61000-4-8 typical commercial or hospital environment. NOTE: Ut is the AC mains voltage prior to application of the test level. 866-DTE-INFO dentalez.com PN: 2717-267D...
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EMC INFORMATION GUIDANCE AND MANUFACTURER’S DECLARATION – ELECTROMAGNETIC IMMUNITY ALL ME EQUIPMENT AND ME SYSTEMS The unit is intended for use in the electromagnetic environment specified below. The customer or the user of the unit should assure that it is used in such an environment.
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CORE DELIVERY UNIT NOTES: 866-DTE-INFO dentalez.com PN: 2717-267D...
We are not responsible for shipping damages. We will, however, help you file a claim with the freight carrier. Written repair estimates are available. DENTALEZ warrants all equipment and parts to be free of defects in material and workmanship, under normal usage under the following terms:...
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BRAKE WATER FLUSH DELIVERY RETRACTION WIRE ASSY, *FIBER OPTICS (BLACK & WHITE) VALVE CORE Magellan Unit HEAD VALVE WIRE ASSY, *SCALER OR *CURING LIGHT (BLUE & GRAY) Tubing Diagram CHAIR POLE 1/8" ORANGE (FROM BRAKE) BRAKE 1/8" GREEN (COOLANT WATER) 1/8"...
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Power Module System OUTSIDE VIEW (POWER MODULE) BROWN Wiring Diagram PURPLE AMP CONNECTOR (1-480274-0) GRAY BLACK/WHITE GREEN/YELLOW BLACK WHITE UTILITY SERVICE CENTER BLACK 9V POWER SUPPLY 8 AMP BREAKER GRAY (TO #3 ON AMP CONNECTOR) BROWN, PURPLE & GRAY (TO #9 ON AMP CONNECTOR) FULLY INSULATED 1/4"...
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