DentalEZ Star TITAN 3 5K MOTOR Instruction Manual

Before operating the handpiece, carefully read and follow all of these instructions. Save these
instructions for future reference and observe all warnings and cautions.
INDICATIONS FOR USE
The Titan ® 5K and 20K low-speed dental motors are used by trained dental professionals to facilitate
various dental procedures requiring cutting, drilling, polishing and pin setting.
Caution: U.S. Federal law restricts this device to sale by or on the order of a licensed physician.
CONTENTS SPECIFICATIONS
SPECIFICATIONS
5,000 RPM MOTOR: Titan 3 (StarDental Part #262261); Titan 3 For use with
INSTALLATION - SWIVEL Extended Straight Attachment (ESA) (StarDental Part
MOTORS #265208); Titan 3 Fixed Back End (StarDental Part #262409);
or Titan T (StarDental Part #263940)
INSTALLATION-NON
SWIVEL MOTORS
OPERATION
20,000 RPM MOTOR: Titan 3 (StarDental Part #262262); Titan 3 Fixed Back End
CLEANING
(StarDental Part 262410); or Titan T (StarDental Part #263941)
STERILIZATION
• No Lubrication Required
APPLICATION GUIDE
• Recommended Air Pressure: 40-45 psi (swivel motor)
TROUBLESHOOTING
• Air Flow: 2.1 SCFM @ 40-45 psi at Maximum Power Point (swivel motor)
REPLACEMENT PART • Rotation: Forward and Reverse
• 4-Line Connection (Fixed Back End)
NUMBERS
135°C
WARRANTY
STERILIZABLE UP TO 135°C
INSTALLATION - SWIVEL MOTORS
FIG. 1
5K MOTOR
SWIVEL
DRIVE AIR
StarDental ®
Titan 3 ®
5,000 rpm - Lube Free
Made in the U.S.A.
JXXXXX
StarDental
® EXHAUST AIR
Titan 3 ®
20,000 rpm - Lube Free
Made in the U.S.A.
JXXXXX
DRIVE GEAR 20K Motor
1. Select the motor appropriate for tubing based on power requirements (see FIG.1). Examine connection of the
motor and swivel tubing configuration as these must match configuration of delivery
FIG. 3
Note: If delivery unit has oil/mist lubrication, detach and drain; motor needs no lubrication.
NOTICE To prevent damage to bearings, before installing always check drive air pressure by using
air pressure gauge, (4/6-Line) between swivel and tubing and obtain a reading. Adjust air pressure at
delivery head until gauge reads 40-45 psi while operating motor in full forward position and with foot
control completely depressed.
2. Disconnect swivel from motor if necessary. Grasp the swivel in front of the bearing assembly
between the thumb and
3. Slide tubing coupler until the end of the ISO connector is exposed; hold in hand as shown
fingers securing the tubing.
4. Align and insert swivel tubes into the ISO connector holes.
5. While applying slight pressure to hold
engage threads. Continue threading coupler clockwise until hand tight against the swivel.
FIG. 4
6. Using the wrench as shown in FIG.4, tighten the swivel to the tubing coupler. Be sure to turn tubing
coupler, not swivel. DO NOT OVER TIGHTEN.
Note: This joint loosens over time, resulting in air leakage and loss of power. Check for tightness
periodically.
7. Connect motor to swivel.
INSTALLATION - NON SWIVEL MOTORS
DRIVE
GEAR
Titan 3 ®
5,000 rpm - Lube Free
Made in the U.S.A.
JXXXXX
5K MOTOR
(STARDENTAL PART #262409)
NOTE: If delivery unit has oil/mist lubrication, detach and drain; motor needs no lubrication.
NOTICE To prevent damage to bearings, before installing always check drive air pressure by using
FIG. 2
air pressure gauge, (4/6-Line) between motor and tubing and obtain a reading. Adjust air pressure at
delivery head until gauge reads 40-45 psi while operating motor in full forward position and with foot
control completely depressed.
DRIVE AIR
WATER
1. Examine rear end connector of motor(FIG.5). Verify motor matches tubing connector of delivery system.
2. To connect motor to tubing, align drive air and exhaust tubes with mating ISO connector holes in
coupler.
WATER
AIR 3. While applying slight pressure to hold tubing in connector holes, slide tubing coupler forward and
engage threads. Continue threading tubing coupler clockwise until hand tight against the motor.
4-LINE TUBING 2/3-LINE TUBING
DO NOT OVER TIGHTEN.
NOTE: This joint loosens over time, resulting in air leakage and loss of power. Check for tightness
system tubing (see FIG. 2). periodically.
SWIVEL
ISO CONNECTOR
TUBING
COUPLER
BEARING ASSEMBLY
TUBING
index finger as shown in FIG.3.
fittings in the connector holes, slide coupler forward and
TUBING
COUPLER TURN COUPLER WHILE HOLDING
WRENCH
SWIVEL IN PLACE
DIRECTION & SPEED
CONTROL RING DRIVE
GEAR
20K MOTOR
REAR END CONNECTOR
(STARDENTAL PART #262410)
OPERATION
The 120° rotation speed adjustment ring sets direction and speed. To run motor forward at full speed, rotate ring
towards the letter 'F' while operating the foot control. Rotate to the letter 'R' to yield full speed in reverse. Vary speed
by rotating ring in either direction towards center. Note the small depression for the current setting. After setting, the
motor runs at current speed and direction until reset. Pausing the motor is not needed to alter direction or speed
using the ring. (see FIG.6)
120° ROTATION SPEED
ADJUSTMENT RING
Titan 3 ®
20,000 rpm - Lube Free
Made in the U.S.A.
JXXXXX
CLEANING & STERILIZATION
It is the responsibility of the user to use only FDA compliant sterilizing equipment and
CAUTION
accessories that are capable of meeting the manufacturers recommendations below.
Do not exceed 135°C
CAUTION
Do not use: • dry heat sterilizer
• surface sprays
with
• surgical milk
• sterilizer bags containing disinfectants
LIMITS ON REPROCESSING Repeated processing has minimal effect on these attachments. End of life is normally
determined by wear and damage due to use.
INSTRUCTIONS
WARNING
The handpiece motor must be cleaned and sterilized before first use and between patient use.
CONTAINMENT AND
It is recommended that handpieces are reprocessed as soon as is reasonably practical
TRANSPORTATION: following use.
PREPARATION FOR Remove motor from swivel if applicable or tubing.
CLEANING:
CLEANING - AUTOMATED: Washer-disinfectors are not recommended.
CLEANING - MANUAL: Cleaning the Swivel &Mating Motor Part: (FIG.7)
To optimize operation of the swivel connector,
clean all internal surfaces of the motor with
a cotton swab soaked in isopropyl alcohol
until clean. Clean area around bearing/spring
assembly at rear of swivel using isopropyl
alcohol and a toothbrush.
Dry both using syringe air.
Sterilizing Handpiece Motor: After each patient,
flush air by running handpiece motor for 20
FIG. 5
seconds. Remove attachment. Clean all internal surfaces at rear of handpiece motor with a cotton
swab soaked in isopropyl alcohol until clean. Clean all external surfaces using a small toothbrush
with isopropyl alcohol. Dry thoroughly. Place handpiece motor and swivel in sterilization bag – .
Follow the sterilization guidelines as stated by the manufacturer of your sterilizer.
LUBRICATION: The Titan Motor is LubeFree and therefore requires
no lubrication. However at times debris from the
delivery system's drive air tubing collects in the
motor. This build-up may cause sluggish motor
operation. To ease, place 3 drops of DentaLube II,
StarDental Part #262539 into the drive air tube of
motor, and alternately operate the motor in forward
and reverse (see FIG 8).
Motor should be routinely maintained, checked for corrosion, worn parts, etc. and should be replaced
on an as needed basis.
DISINFECTION: Use steam sterilization exclusively for complete sterility as outlined below.
MAINTENANCE: See "Lubrication" Section.
INSPECTION & FUNCTION
See Installation, Operating Recommendations, and/or Troubleshooting sections of this
TESTING: manual.
PACKAGING: Single: A standard sterilization packaging material must be used. Ensure that the pack is
large enough to contain the item without stressing the seals.
WRAPPED INSTRUMENT Gravity Type Autoclave:
• Minimum of 15 minutes at 132° C
STERILIZATION:
• Minimum of 30 minutes at 121° C
Do not exceed 135° C
FIG. 6
SMALL DEPRESSION
• cold sterilizers • ultrasonic cleaners • hand soaps
• surface wipes • chemical disinfectors
• detergents • immersion techniques
SWIVEL BEARING/
SPRING ASSEMBLY
INTERNAL
SURFACES
CLEAN
FIG. 7
Red Tip
Applicator
Drive Air
FIG. 8
Pre-Vacuum Autoclave:
• Minimum of 4 minutes at 132° C