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HEARTLAND COOKMASTER
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch
Do not use any phone in your building.
Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions
If you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Installation, Servicing,
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. DO NOT use reconditioned or copy parts that have not been clearly
authorized by HEARTLAND APPLIANCES INC.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE.
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
CUSTOMER: KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
NATIONALLY RECOGNISED
TESTING LABORATORY
OWNERS MANUAL
Users Instructions
& Cooking Guide
FOR USE IN USA/CANADA
05/06 EINS 514594
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Table of Contents
Summary of Contents for Heartland Classic HL-CKNG
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Page 1: Owners Manual
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. DO NOT use reconditioned or copy parts that have not been clearly authorized by HEARTLAND APPLIANCES INC. PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE. -
Page 2: Table Of Contents
SECTION INSTALLATION SECTION SITE REQUIREMENTS INSTALLATION REQUIREMENTS INSTALLATION INSTRUCTIONS USERS GUIDE SERVICING INSTRUCTIONS BURNER REMOVAL BURNER CHAMBER/ SERVICING BURNER SERVICING ELECTRICAL CONTROLS BURNER CONTENTS CONTENTS TECHNICAL DATA INTRODUCTION IMPORTANT GAS SUPPLY LOCATION VENT CONNECTION ELECTRICAL CLEARANCES PRELIMINARY INSTALLATION SITE LOCATION SETTING COMBUSTION BURNER ACCESS ELECTRICAL CONNECTION... - Page 3 SECTION REPLACEMENT OF PARTS (BURNER) FAULT-FINDING CONTENTS ELECTRODES CONTROL BOX ELECTRICAL COMPONENT ACCESS TRANSFORMER FUSE TO INSTALL NEW FLUE SAFETY DEVICE TO INSTALL NEW COOKER SAFETY OVERHEAT THERMOSTAT AND OVEN CONTROL THERMOSTAT TO INSTALL NEW TIMER RE-ASSEMBLE WIRING DIAGRAM - BURNER ONLY WIRING DIAGRAM - APPLIANCE BURNER DOES NOT START TROUBLE-SHOOTING BURNER...
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Page 4: Installation Section
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorized by HEARTLAND APPLIANCES INC. -
Page 5: Technical Data
1/2” NPT Gas Inlet 115 V Electrical Supply Appliance Inlet Pressure (MAX.) Burner Pressure (NEGATIVE) Max Flue Temp. Heat Input PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS, SINCE ENAMELLED CAST IRON CAN VARY IN SIZE TECHNICAL DATA 60 Hz... -
Page 6: Site Requirements
Gas Supply Pipe - U.S. Pipe Threads NOTE: A GAS CONTROL VALVE MUST BE INSTALLED IN THE GAS PIPELINE EXTERNALLY OF THE RANGE (NOT SUPPLIED) FOR THE PURPOSE OF TURNING ON OR SHUTTING OFF GAS TO THE APPLIANCE. DO NOT FIT VALVE BEHIND THE COOKER;... - Page 7 Site requirements LOCATION The appliance is floor mounted and must be installed on a solid floor or base of non-combustible material which is capable of supporting the total weight. The location chosen for the appliance must permit the installation and the provision of a satisfactory flue and an adequate air supply.
- Page 8 Site requirements INSTALLATION CLEARANCES REAR DIM ‘A’ COMBUSTIBLE WALL DIM ‘B’ SIDES BELOW HOTPLATE SIDES ABOVE HOTPLATE WALL CABINET OVERHEAD WALL CABINET OVERHEAD MAXIMUM DEPTH WALL CABINET ALONGSIDE FIG. 1B NON-COMBUSTIBLE WALL FLUE PIPE CLEARANCE TO COMBUSTIBLE WALL NON-COMBUSTIBLE WALL 1”...
- Page 9 A 125 mm (5”) Type B Gas Vent must be used and fastened by screw to the draft hood flue collar. U.S. The gas vent must be connected to a chimney or independently and in accordance with Chapter 26, chimney Gas Vent and Fireplace Systems of the current issue of Equipment and Volume of the ASHRAE Handbook.
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Page 10: Vent Connection 9
6. Approved factory made chimneys are acceptable with the appliance and should not be less than 10mm (4in) internal diameter. 7. In the event of an extractor fan being fitted in the vicinity of the range, compensatory ventilation will satisfy the demands of the fan without influencing combustion efficiency or chimney flue condition. -
Page 11: Installation Requirements
CLEARANCES The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall and LH side of appliance - 10mm (1/2”) Between wall and RH side of appliance - 10mm (1/2”) SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE, THEN THE GAP AT THE R.H. -
Page 12: Site Location
Installation requirements SITE LOCATION 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Locate and fit flue pipe into socket of flue pipe adaptor, seal joint with rope and fire cement. -
Page 13: Installation Instructions
BURNER ACCESS - SEE FIG. 5 1. Open the burner access door. 2. Remove (5) inner panel securing screws and remove panel. 3 Remove the (3) plinth securing screws and remove plinth. ELECTRICAL CONNECTION - SEE FIG. 6 This appliance comes with a three-prong plug which should be connected to a proper receptacle. -
Page 14: Terminal Strip Connections
Installation Instructions TERMINAL STRIP CONNECTIONS FIG. 7... -
Page 15: Burner Control
Installation Instructions BURNER CONTROL When the thermostat is calling for heat, 230V is supplied to terminals 10 and 11 on the control box and tab 1 and 2 on the fan, energizing the fan. There will then be a short delay while the control box checks that the fan is running and pre-purges. -
Page 16: Ancillary Controls Check
Installation Instructions ANCILLARY CONTROLS CHECK Before leaving the site, check that the operation of cooker timer and thermostat are capable of controlling the burner correctly. Check the operation of burner control box. INSTRUCT THE USER 1. Advise the User that, for continued efficient and safe operation of the appliance, it is important that adequate servicing is carried out annually. -
Page 17: Users Guide
Users Guide... -
Page 18: Introduction
Thank you for buying an Aga appliance. To get the best from it, please read this leaflet and carefully follow the instructions before using your Aga for the first time. Consumer Protection As manufacturers and suppliers of cooking and heating products, we take every care to ensure, that these products are so designed and constructed as to meet the general safety requirement when properly used and installed. -
Page 19: Safety Precautions And Hints
Children MUST be taught that the cooker and its utensils can be hot. Children should be taught that the cooker is not a toy. They should be forbidden to play with the range cooker gas controls behind burner doors or any other cooker parts. - Page 20 Doors Fig. 9 To open the doors. Twist the handle slightly to disengage the door catch from the locking spindle and pull the door open. Thermodial See Fig. 10 The thermodial positioned on the Roasting/Baking door is an approximate guide to the internal oven temperature. All thermodials vary slightly but the settings generally indicate the following temperatures.
- Page 21 FEATURES/ACCESSORIES (continued) FIG. 12 Further accessories, tins, grid shelves, solid shelves, saucepans, aprons and gauntlets, etc. are available from your Aga dealer. Control Settings and Temperature Equivalents APPROX MARK TEMP 250ºF (120ºC) 285ºF (140ºC) 300ºF (150ºC) 340ºF (170ºC) 355ºF (180ºC) 375ºF (190ºC) 390ºF (200ºC) 430ºF (220ºC)
- Page 22 SETTING THE COOKER FOR USE FIG. 12A DESN 514596 Before you can use the appliance, it will be necessary to set the time of day.
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Page 23: Using The Timer
SETTING THE TIME OF DAY Press and hold the MINUTE TIMER and the 0.00 is displayed steadily) press the plus + or minus - buttons until the required time of day is displayed. The time will increase/decrease from 12.00 hrs in minute intervals, slowly at first and then gaining speed. The cooker is now ready for manual use. -
Page 24: Using The Timer
SETTING AN END TIME ONLY, AUTOMATICALLY Place the food on the correct shelves in the oven. Press the STOP button until the time at which the cooking is to end, appears on the display. Set the oven temperature control. Cooking will start immediately and the COOK TIME When the cooking is finished, a bleep will sound and continue for 2 minutes unless cancelled manually AUTO symbols will flash. -
Page 25: The Minute Timer
SEE FIG. 13 THE MINUTE TIMER The minute timer works separately from the time of day clock and can be set to time periods from 1 minute to 23.59 hours. Only a one handed operation is required. SETTING THE MINUTE TIMER 1. - Page 26 USING THE AUTOMATIC COOKING FUNCTION Using this function on the timer allows the user to select the amount of time the appliance is on and the finish/off time. HINTS ON THE USE OF THIS FEATURE The Aga should be COLD before starting any automatic cooking where there is a delay in the start time. Because the Aga is made from cast iron and will therefore retain the heat for a number of hours after it is turned off, food should NOT be loaded into the appliance for automatic cooking if the Aga has been used earlier in the day, or is slightly warm, even if it has been turned off for some hours.
- Page 27 Note: care should be taken not to touch the hotplate, oven combustion chamber door and flue areas unless a insulated glove is used, as these areas are hot working surfaces and will burn unprotected skin. The oven is indirectly heated from the outside by hot gases from the heat source so that no flame or elements within the oven means full use can be made of the whole cooking area.
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Page 28: Cooking With Your Appliance
Broiling The top of the oven is where broiling takes place. When the Roasting/Baking oven is hot, use the meat tin with a grill rack (used on the highest position) so that the fat can drip into the tray. Position the food on the rack and put into the oven on the highest runner. - Page 29 COOKING CHART (ROASTING/BAKING OVEN) SCONES SMALL CAKES SEMI-RICH FRUIT CAKE (Dundee, Cherry Cake, etc) FRUIT CAKE SHORT CRUST TARTLETS SHORT CRUST PIE QUICHE PUFF PASTRY MERINGUES CASSEROLES BREAD - ROLLS BREAD - LOAF COOKIES SOUFFLE YORKSHIRE PUDDING SLOW/FAST ROASTING Shelf Positions are counted downwards (ie., top shelf is No. 1 position). (See Fig. 12) The positions are a guide only and can be altered.
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Page 30: Cleaning And Caring For Your Aga
CLEANING AND CARING FOR YOUR AGA REMEMBER: BE CAREFUL OF THE HOT APPLIANCE! Enamelled Top Plate and Front Plate It is not advisable to put wet clothes on the handrail: this may craze the enamel. To keep the vitreous enamelled surface bright and clean, wipe over daily with a soapy damp cloth, followed by a clean dry cloth. -
Page 31: Servicing Instructions
When replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorized by HEARTLAND APPLIANCES INC. -
Page 32: Service Schedule
INTRODUCTION For continued safe and efficient operation of the range, it is important that servicing is carried out annually as recommended by your Aga Distributor or local gas company. The Cookmaster should be turned OFF by the user the night preceding the day of servicing so that the range will have cooled down by the following morning. -
Page 33: Preparation
Burner Removal PREPARATION WARNING: BEFORE REMOVING SERVICE ACCESS COVERS, ENSURE THAT ALL ELECTRICAL POWER HAS BEEN DISCONNECTED. BURNER ACCESS SEE FIG. 14 1. Open up the bottom burner access door. Remove door and put in a safe place. 2. Remove the (4) inner panel securing screws and remove panel. -
Page 34: Burner Removal
BURNER REMOVAL IMPORTANT: DURING BURNER REMOVAL CARE MUST BE TAKEN NOT TO DAMAGE THE CERAMIC FIBRE INSULATION INSIDE THE COMBUSTION CHAMBER. SEE FIG. 15 1. Place a sheet on the floor in front of the cooker to act as a working area. 2. -
Page 35: Burner Chamber
Burner Chamber/Servicing BURNER CHAMBER IMPORTANT DURING CLEANING CARE MUST BE TAKEN NOT TO DAMAGE THE CERAMIC FIBER INSULATION INSIDE THE COMBUSTION CHAMBER. SEE FIG. 18 1. Lift insulation covers and remove hotplate using lifting hooks provided. 2. Clean the flueway by inserting the flexible brush through top plate aperture, directing it towards the flue outlet, Scrape the deposits towards the burner chamber. -
Page 36: Burner Servicing
BURNER HEAD CLEANING 1. Check the burner head for any signs of damage or degrading. 2. Examine the condition of the electrodes and that they are not damaged or loose. Do they need cleaning? (See Fig. 20). 3. Inspect all gaskets. If necessary, replace them, but always with the correct type. -
Page 37: Terminal Strip Connections
Electrical Controls CONTROL CIRCUIT-EXTERNAL TERMINAL STRIP CONNECTIONS... -
Page 38: Overheat Safety Thermostat
Electrical Controls OVERHEAT SAFETY THERMOSTAT This thermostat is a safety cut-out device which operates if the control thermostat fails. This device automatically resets. See Fig. 28. FLUE SAFETY THERMOSTAT This thermostat is a safety cut-out device which will operate under adverse wind or a blocked flue condition. It is a manually reset device, which can be reset by pressing in the centre. -
Page 39: Combustion Air
Burner COMBUSTION AIR IMPORTANT: ENSURE THAT THE LOUVERED BASE PLATE IS IN POSITION DURING COMBUSTION TESTING AND SETTING PROCEDURES. ENSURE THE OUTER DOOR IS CLOSED. TURN THE BURNER ON After 15 minutes, lift up the R.H. insulating cover and remove the countersunk screw and insert the sensing end of a portable indicator to check the CO level. -
Page 40: Test Burner On Dry Run (No Gas)
Burner TEST BURNER ON DRY RUN (NO GAS) SEE FIG. 22 Switch on the electricity supply. Set the time clock as stated in the Users Instructions. Turn the thermostat to max. allowing the burner to start. The burner should go to lockout Reset. -
Page 41: Replacement Of Parts (Burner)
Replacement of parts (Burner) The only parts to be replaced are:- Electrodes Electrode Leads Control Box If any other parts fails then the whole burner is to be replaced. ELECTRODES See Fig. 23 1. Turn off power to appliance. 2. Unscrew the fixing screw and withdraw the electrodes. -
Page 42: Electrical Component Access
ELECTRICAL COMPONENT ACCESS BEFORE REMOVING SERVICE ACCESS COVERS ENSURE THAT ALL ELECTRICAL SUPPLIES TO THE APPLIANCE HAVE BEEN TURNED OFF. SEE FIG. 25 1. Remove the controls door and place in a safe position. 2. Remove thermostat control knob. 3. Remove the (2) cover panel fixing screws. 4. -
Page 43: Thermostat
Replacement of parts (Electrical Controls) COOKER FIG. 28 TIMER TO FIT NEW FLUE SAFETY DEVICE ENSURE THAT ALL ELECTRICAL SUPPLIES TO THE APPLIANCE HAVE BEEN TURNED OFF. SEE FIG. 28 Follow instructions in section BURNER ACCESS Steps 1 to 3. 1. -
Page 44: Re-Assemble
TO FIT NEW COOKER SAFETY OVERHEAT THERMOSTAT & OVEN CONTROL THERMOSTAT SEE FIG. 30 Follow instructions section COMPONENT ACCESS , Steps 1 to 6. 1. Undo the two screws on the front of the chassis which holds the thermostat in place. 2. -
Page 45: Wiring Diagram - Burner Only
Fault Finding WIRING DIAGRAM - BURNER ONLY FIG. 31... -
Page 46: Wiring Diagram -Appliance
Fault Finding WIRING DIAGRAM -APPLIANCE CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING. FIG. 32... -
Page 47: Burner Does Not Start
Trouble Shooting BURNER DOES NOT START Burner Check that the burner has not gone to lockout. Causes of lockout can be: No ignition. Electrode incorrectly positioned or insulation cracked, control box faulty. No gas supply. Poor combustion. Flame probe in contact with ground, moisture present on probe affecting insulation. -
Page 48: Trouble-Shooting Burner
TROUBLESHOOTING - BURNER BURNER WILL NOT START 1 Check that the external wiring is correct. 2. Check the 230v supply on terminal 10 and 11 at control box base, this will also determine if the thermostats are calling for heat. (See Fig. 33). 3. - Page 49 Trouble Shooting...
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Page 50: Servicing Or Fault
Servicing or Fault BURNER RESET If a fault occurs on the burner, then it automatically shuts down and the red button on the front base plate will be illuminated. This can be reset, after 10 seconds by depressing the reset button. The reset button is located in the lower base panel. - Page 52 For further advice or information contact your local Aga distributor With Heartland Appliances Inc. policy of continuous product improvement, the company reserves the right to change specifications and make modifications to the appliance described at any time. Heartland Appliances Inc.