Doosan D50S-5 Operation & Maintenance Manual page 202

First 250 Service H First 250 Service Hours or
First 50-100 Service First 50-100 Service Hours o
First Insta First Installati llation
Fluid Penetration....................................................... 14 Fluid Penetration....................................................... 14
Foreword ..................................................................... 2 Forewor d ..................................................................... 2
Fork – Ins Fork – Inspect ......................................................... pect ......................................................... 195
Fork Fork Inspecti Inspection ....................................................... on ....................................................... 135
Fuel Filter - Check, Clean, Change ....................... 184 Fuel Filter - Check, Clean, Change ....................... 184
Fuel Filter - Disassembly........................................ 191 Fuel Filter - Disassembly........................................ 191
Fuel Lines & Fittings – Check ................................ 185 Fuel Lines & Fittings – Check ................................ 185
Fuel Fuel Speci Specifications ................................................. fications ................................................. 142
Fuel Tank Filter Cap & Fuel Tank Filter Cap & Screen -
Fuel Trim Valve (FTV) Inspection (G643E Engine Fuel Trim Valve (FTV) Inspection (G643E Engine
only) ......................................................................... 183 only) .. ....................................................................... 183
Fuse & Relay ( LP Engine Only)............................ 155 Fuse & Relay ( LP Engine Only)............................ 155
Fuse Box ................................................................... Fuse Box ................................................................... 63
Fuse Fuse Locations Locations..........................................................
Fuses . Fuses ...................................................................... ...................................................................... 155
F F uses, Bulbs & Circuit Breaker - Change, Reset uses, Bulbs & Circuit Breaker - Change, Reset . .. 155
G G
G643 G643 Electronic Electronic
Equipped) Equipped) ........................................................... .................................................................. 83
G643E G643E Engine.. Engine.....................................
General Descri General Description
General Fuel Information ....................................... 142 General Fuel Information ....................................... 142
General Hazard Information .................................... 10 General Hazard Information .................................... 10
General Warnings to Operator .................................. 6 General Warnings to Operator .................................. 6
Index Section Index Section
Lift Truck Lift Tr uck Stabili Stability .....................................................
Lifting Drums Lifting Drums or or Round
Lifting the Lifting the Load ....................................................... Load ....................................................... 124
Literature Information ................................................. 2 Literature Information ................................................. 2
Load Backrest Must Load Backrest
Long Tim Long T ime Stor e Storage ...
LP Engine Crankcase............................................. 175 LP Engine Crankcase............................................. 175
LP LP Engine .................................................................. Engine .................................................................. 78
LP Regulator/Converter Inspection (LP Engine Only) LP Regulator/Converter Inspection (LP Engine Only)
............................................................. ................................................................................. 185
LP S LP Specifi pecifications .................................................... cations .................................................... 143
Lubricant Information.............................................. 144 Lubricant Information
Lubricant Spe Lubric ant Specifica
Lubricant Viscosities Lubricant Viscosities and
Lubric Lubricant ant Viscos Viscosities
Lubricate Carriage Side Rollers............................. 178 Lubricate Carriage Side Rollers............................. 178
Lubricate M Lubric ate Mast Si ast Side Roll
Lubricating Lubric ating Greas Grease .......
M M
Machine Lifting an Machine L ifting and d Tiedown
ours or a M a Month ......... onth ..............
Hours or r a a Week Week ...... .............
on ....................................................... ....................................................... 135
Screen - Clean . Clean ......
.......................................................... 64
Controlled Controlled LP LP
......................................................... ...................... 82
ption ............................................... .................................................. ... 83
ty ..................................................... 21
Round Objects Objects .... ........... ............ ............
Must Be Be In In Place W Place Warning arning .......
age ................................................. .............................................. 130
.................... 185
.............................................. 144
cifications ......................................... tions ......................................... 144
and Refill Refill Capacities ... Capacities ........
ities ............................... ...............................................
de Roll ers ers ................................... ................................... 178
e ................................................. .......................................... 146
Tiedown Information ... Information ........
............ ........ . 171 171 Index Index............................................................... ........................................................................ 200
Inspect Inspect Battery
............ ..... 164 164
Inspect Coolant Hoses Inspect Coolant
135
Inspect Electrical Inspect Electrical System (G643E
Inspect Engine Inspect
Inspect Foot Pedal Operation (LP Engine Only).. 161 Inspect Foot Pedal Operation (LP Engine Only)
195
Inspect f Inspect for Inta
135
Inspect I Inspect Ignition System
Inspect Mixer Inspect Mi
Inspect Throttle Inspect Throttle Assembly (LP
Inspect Inspect Tig
142
Inspect Vacuum Lines and Fittings (G643(E) Engine Inspect Vacuum Lines and Fittings (G643(E) Engine
........ ... 147,154 147,154
only) ......................................................................... 183 only) ......................................................................... 183
Inspection Engine Inspection
Inspection, Maintenance and Repair of Lift Truck Inspection, Maintenance and Repair of Lift Truck
Forks Forks ................................................................. ....................................................................... 133
63
Instrument Panel ...................................................... 58 Instrument Panel ...................................................... 58
64
. 155
. .. 155
L L
Lift Chain Lift Chain Adjustm
Lift Chain Wear Test .............................................. 187 Lift Chain Wear Test .............................................. 187
Engines Engines (If (If Lift Lift Chains Chains - - Test,
Lift Control................................................................. 71 Lift Control................................................................. 71
....... 83
82 Lift Fork Adjustment ............................................... 129 Lift Fork Adjustment ............................................... 129
83 Lift Truck Capacity Rating ....................................... 55 Lift Truck Capacity Rating ....................................... 55
Lift Truck Controls .................................................... 67 Lift Truck Controls .................................................... 67
Lift Truck Operation................................................ 117 Lift Truck Operation................................................ 117
Lift Truck Parking ..................................................... 13 Lift Truck Parking ..................................................... 13
Lift Truck Shipping ................................................. 131 Lift Truck Shipping ................................................. 131
Lift Truck Stability Base ........................................... 22 Lift Truck Stability Base ........................................... 22
201 201
21 Only for D50/60/70/80/90S-5 (3 Speed, ZF 3WG94) Only for D50/60/70/80/90S-5 (3 Speed, ZF 3WG94)
............ ..... 127 127 . .............................................................................. . ................................................................................ .. 193
124 Only for D50/60/70S-5 (2 Speed), G50/60/70S-5 Only for D50/60/70S-5 (2 Speed), G50/60/70S-5
. .........................................................................175,187 . .........................................................................
........... ......... ..... 7 7 Only for Oil Cooled Disc Brake ............................. 158 Only for Oil Cooled Disc Brake ............................. 158
130 Operating in Hot Weather ...................................... 127 Operating in Hot Weather ...................................... 127
Operating Techniques............................................ 124 Operating Techniques............................................ 124
78
Operating the Lift Truck ........................................... 12 Operating the Lift Truck ........................................... 12
Operation Information .............................................. 11 Operation Information .............................................. 11
Operation ............................................................. Oper ation ............................................................. 3,121
143
Operator's Warning Operator's
Operator's Warning Plate ........................................ 55 Operator's Warning Plate ........................................ 55
144
Operator Res Operator Restraint System
........ ... 147 147
Operator's Station and Monitoring Systems........... 57 Operator's Station and Monitoring Systems
................ 147 147
Overhead Guard – Inspect .................................... 182 Overhead Guard – Inspect .................................... 182
Overhead Guard Must Overhead Guard
178
Overloading ............................................................ Overl oading ............................................................ 134
146
P P
Parking Brake - Test, Adjust ...........................163,181 Parking Brake - Test, Adjust ...........................
.......... ..... 131 131
Battery Syste System m .......................................... .......................................... 197
Hoses (LP Engines (LP Engines Only) .
System (G643E Engine only) ..
Engine for Ex for Exhaust haust Leaks .......... Leaks ...............
or Intake Leaks ke Leaks (LP Engine (LP Engine Only)
gnition System (LP Engi (LP Engine O ne Only)
xer Assembly (LP Assembly (LP Engine Engine Only)
Assembly (LP Engine Only) ....... Engine Only) ....... 185
Tightness ............................................. htness ...................................................
Engine for for Fluid Fluid Leaks Leaks .......
Adjustm ent ent ............................................. ............................................. 188
Test, Check, Check, Adjust Adjust ...... ..............
Warning and and Identification P Identification Plate
traint System (If Equipped) ........... (If Equipped) ............ . 2,17
Must Be In Be In Place Warning Place Warning ......
......... 200
197
Only) ..... .......... ...... 185 185
Engine only) .. 183 183
........... ......... ... 161 161
.. 161
Only) ..... ........... ...... 198 198
nly) ...... ............ ...... 190 190
Only) ..... ........... ...... 185 185
185
...... 179 179
............ ............ ............. ...... 159 159
...... 133
188
............... ........... ...... 187 .. 187
193
175,187
3,121
late ..... ........... ...... 55 55
2,17
........... 57
............ ...... 8 8
134
163,181