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Manuals
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Doosan Manuals
Forklifts
D60S-7
Operation & maintenance manual
Doosan D60S-7 Operation & Maintenance Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Information Section
Foreword
Safety Section
Important Safety Information
Safety
Warning Signs and Labels
Parking Brake
General Hazard Information
Operation Information
Maintenance Information
Burn Prevention
Fire or Explosion Prevention
Operator Restraint System (if Equipped)
Avoiding Lift Truck Tip over
Safety Rules
How to Survive in a Tip over (if Operator Restraint System Equipped)
General Section
Declaration of Conformity
Specifications
Noise &Vibration
Capacity Chart - Without Side Shifter
Capacity Chart - with Side Shifter
Serial Number
Operator's Warning and Identification Plate
Operator's Station and Monitoring Systems
Seat Switch System
Lift Truck Controls
Fuel Replenishment
Before Starting the Engine
Starting the Engine
After Starting the Engine
Auto Shift Controller ASC-209 (if Equipped)
Operating Techniques
Parking the Lift Truck
Lift Fork Adjustment
Storage Information
Method and Caution for Cabin Tilting (Optional)
Transportation Hints
Towing Information
Maintenance Section
Inspection, Maintenance and Repair of Lift Truck Forks
Tire Inflation Information
Torque Specifications
Cooling System Specifications
Specifications of Fuel and Def/Ad-Blue
Lubricant Specifications
Lubricant Viscosities and Refill Capacities
Maintenance Intervals
Engine Valve Lash (Diesel E/G Only) - Check, Adjust
Inspecting Engine Fuel Supply System
Notice
Separating Water from Fuel
When Required
Notice
Priming the Fuel System (Diesel Engine Only)
Fuel Tank Filter Cap & Screen - Clean
Test Fuel System for Leaks (LP Engine Only)
Battery Terminal - Clean, Inspect
Seat - Check, Lubricate
SCR Cleaning - Desox (Diesel)
Fuses, Bulbs & Circuit Breaker - Change, Reset
Tires and Wheels - Inspect, Check
Carriage Roller Extrusion - Adjust
Radiator Cap - Clean, Change
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
Steering Mechanism (Link Bearing) - Check, Lubricate
Coolant Level - Check
Engine Oil Level - Check
Every 10 Service Hours or Daily
Inspection Engine for Fluid Leaks
Air Cleaner Indicator - Check
Thermostat Valve (Optional) - Check
Inspect Engine for Exhaust Leaks
Walk-Around Inspection - Inspect
Def/Ad-Blue Fluid Level - Check
Hydraulic Oil Level - Check
Mast Channels - Lubricate
Drive Axle Oil Level - Check
Transmission Oil Level - Check
Careless Disposal of Waste Oil Can Harm the Environment and Can be Dangerous to Persons
Engine Oil & Oil Filter - Change
First 50-100 Service Hours or a Week
Make Sure to Have Only Authorized Personnel Dispose Waste Oil
Transmission Oil & Oil Filter - Change
Drive Axle Oil - Change
Parking Brake - Test, Adjust
Belts (Diesel E/G Only) - Check, Adjust
Every 500 Service Hours or 3 Months
Mast Hinge Pins - Lubricate
Crosshead Rollers - Inspect
Drive Axle Oil (OCDB) - Change
Parking Brake - Test, Adjust
Tilt Cylinders - Check, Adjust, Lubricate
Horn and Lights(if Equipped) - Check
Overhead Guard (if Equipped) - Inspect
Steer Suspension - Inspect
Universal Joint - Inspect, Lubricate
Engine Oil & Filter (Diesel Engine Only) - Change
Fuel Trim Valve (FTV) Inspection (LP Engine Only)
Inspect Electrical System (LP Engine Only)
Inspect Vacuum Lines and Fittings (LP Engine Only)
Fuel Filter - Check, Clean, Change
Wheel Bolts & Nuts - Inspect
Air Intake System - Check, Clean
Steering Axle Support - Check, Oiling
Steering Mechanism - Check, Lubricate
Air Intake System - Change
Carburetor (LP - Gas Engine Only) - Adjust, Clean
Every 1000 Service Hours or 6 Months
Fuel Lines & Fittings - Check
Inspect Coolant Hoses (LP Engines Only)
Inspect Mixer Assembly (LP Engine Only)
Inspect Throttle Assembly (LP Engine Only)
LP Regulator/Converter Inspection (LP Engine Only)
Hydraulic Oil, Return Filter, Strainer & Breather - Check, Clean, Change
Lift Chains - Test, Check, Adjust
Transmission Oil (2 Speed Only) - Change
Every 1500 Service Hours or 9 Months
Inspect Ignition System (LP Engine Only)
Replace Spark Plugs (LP Engine Only)
Transmission Oil & Oil Filter - Change (3 Speed, ZF 3WG94)
Replace LP Fuel Filter Element (LP Engine Only)
Testing Fuel Lock-Off Operation (LP Engine Only)
Every 2000 Service Hours or Yearly
Steer Wheel Bearings - Reassemble
Cooling System - Clean, Change
Fork - Inspect
Checking the TMAP Sensor (LP Engine Only)
Every 2500 Service Hours or 15 Months
Inspect Battery System
Inspect for Intake Leaks (LP Engine Only)
Replace Oxygen Sensor (LP Engine Only)
Replace PCV Valve and Breather Element - Change (LP Engine Only)
Def/Ad-Blue Supply Module Filter Replacement (D34P Engine Only)
Every 3000 Service Hours or 36 Months
Environment Protection
Environment Protection Section
Index
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Maintenance Information
2
Maintenance Section
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This manual is also suitable for:
D70s-7
D80s-7
D90s-7
G60s-7
G70s-7
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