Doosan DE08TIS MBE00 Manuals

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Doosan DE08TIS MBE00 Operation & Maintenance Manual

Doosan DE08TIS MBE00 Operation & Maintenance Manual (144 pages)

DIESEL INDUSTRIAL ENGINE

Brand: Doosan | Category: Engine | Size: 10.76 MB

Table of Contents

Table of Contents
5
1 General Information

7
2 Major Maintenance

16
- Preventive Maintenance
  16
  - Cooling Water
    16
  - Amount of Anti-Freeze in Winter
    17
  - Fan Belt
    17
  - Engine Oil
    17
  - Oil Filter
    18
  - Fuel Filter
    18
  - Air Cleaner
    18
  - Intercooler
    19
  - Valve Clearance Adjust Procedure
    19
  - Cylinder Compression Pressure
    20
  - Injection Nozzle
    21
  - Fuel Injection Pump
    21
  - Battery
    21
  - Air Removal of Fuel System
    22
  - Fuel Supply Pump
    22
  - Turbocharger
    22
  - Starting Motor
    22
- Diagnosis and Remedy
  23
  - Engine Starting Impossible
    23
  - Engine Overheated
    24
  - Output Insufficient
    25
  - Oil Pressure Lowered
    26
  - Fuel Consumption Excessive
    27
  - Oil Consumption Excessive
    28
  - Battery Discharge
    29
- Engine Inspection
  32
3 Maintenance

34
- Engine Disassembly
  34
  - Heed at Disassembly
    34
  - Oil Level Gauge
    34
  - Cooling Fan
    35
  - Belt
    35
  - Thermostat
    35
  - Starter
    36
  - Breather
    36
  - Intercooler (D1146TI, DE08TIS)
    36
  - Alternator
    37
  - Oil Cooler
    37
  - Power Steering Pump
    37
  - Air Compressor
    38
  - Idle Pulley
    38
  - Water Pump
    38
  - Cylinder Head Cover
    38
  - Fuel Injection Nozzle
    39
  - Turbo Charger (D1146TI, DE08TIS)
    39
  - Exhaust Manifold
    39
  - Intake Manifold
    40
  - Cooling Water Pipe
    40
  - Rocker Arm
    40
  - Cylinder Head
    41
  - ·Disassembly of Cylinder Head
    41
  - Oil Pan
    42
  - Vibration Damper
    42
  - Timing Gear Case Cover
    42
  - Oil Pump
    42
  - Piston and Connecting Rod
    43
  - Disassembly of Piston
    43
  - Cylinder Liner
    44
  - Cam Shaft Gear and Idle Gear
    44
  - Water Chamber Cover
    45
  - Fly Wheel
    46
  - Fly Wheel Housing
    46
  - Injection Pump Drive Gear
    46
  - Timing Gear Case
    46
  - Bearing Cap
    47
  - Crankshaft
    47
  - Camshaft and Tappet
    47
  - Oil Spray Nozzle (D1146TI, DE08TIS Only)
    48
  - Inspection and Measurement on Major Parts
    49
  - Cylinder Block
    49
  - Cylinder Head Assembly & Disassembly
    49
  - Inspection of Cylinder Head
    50
  - Lower Face Warpage and Height
    50
  - Flatness
    50
  - The Hydraulic Test
    50
  - Inspection of Valve and Valve Guide
    51
  - Valve
    51
  - ·Valve Seat Contacting Faces
    51
  - ·Valve Head Thickness
    51
  - Valve Seat
    52
  - Valve Depression
    52
  - Contacting Face Amount
    52
  - Valve Spring
    53
  - Valve Spring Free Length
    53
  - Valve Spring Inclination
    53
  - Valve Spring Tension
    54
  - Assembling Cylinder Head
    54
  - Rocker Arm Assembly
    54
  - Inspection of Rocker Arm Assembly
    55
  - Rocker Arm Shaft
    55
  - Rocker Arm Shaft Diameter
    55
  - Tappet and Push Rod
    56
  - Visual Check of Tappet
    56
  - Outside Diameter of Tappet
    56
  - Push Rod Run-Out
    56
  - Camshaft
    57
  - Camshaft End Play
    57
  - Cam Lobe Height
    57
  - Cam Surface
    57
  - Run-Out
    58
  - Inspection of Crankshaft
    58
  - Wear Measuring
    58
  - Defect Check
    58
  - Undersize Bearings Available
    59
  - Crankshaft Run-Out
    59
  - Crankshaft Bearing and Connecting Rod
    60
  - Visual Check
    60
  - Oil Clearance between Crankshaft and Bearing
    60
  - Connecting Rod Bearing Clearance
    60
  - Crankshaft Bearing Crush
    61
  - Bearing Spread and Crush
    61
  - Crank Shaft End Play
    62
  - Connecting Rod Bearing Crush
    62
  - Piston Assembly
    63
  - Piston Inspection
    63
  - Disassemby of Piston Assembly
    63
  - Clearance between the Piston and Cylinder Liner
    63
  - Piston Rings
    64
  - Piston Ring Gap
    64
  - Piston Ring Side Clearance
    64
  - Piston Ring Tension
    64
  - Piston Pin Inspection
    65
  - Wear
    65
  - Clearance
    65
  - Condition Check
    65
  - Holes Alignment (Parallelism)
    66
  - Fuel Injection Nozzle Projection
    66
- Engine Reassembly
  67
- Breaking in on Major Parts
  92
4 Maintenance of Major Components

94
- Cooling System
  94
- Fuel Injection Pump
  101
  - General Information of Fuel System
    101
  - De08Tis (225Ps)
    102
  - Governor Adjustment (DE08TIS-225PS)
    103
  - De08Tis (240Ps)
    104
  - Governor Adjustment (DE08TIS-240PS)
    105
  - Fuel Feed Pump
    106
  - Delivery Test
    109
  - Sealing Test
    109
  - Suction Capacity Test
    109
  - Testing
    109
  - Turbocharger (D1146TI, DE08TIS)
    114
  - General Descriptions
    115
  - Operating Principle
    115
  - Compressor
    116
  - Functions
    116
  - Turbine
    116
  - Precautions for Operation
    117
  - Precautions for Operation of Engine
    117
  - Exhaust System
    118
  - Fuel System
    118
  - Intake System
    118
  - Walk-Around Check and Servicing
    118
  - Guide for Checking Rotor End Play
    119
  - Guide for Checking the Rotor for Rotating Condition
    119
  - Periodical Checking and Servicing
    119
  - Rotor Radial Play
    119
  - Guide for Disassembling/Cleaning and Checking the Turbocharger
    120
  - Precautions for Reassembling the Turbocharger Onto the Engine
    120
  - Tightening Torque for Fuel Injection Pump System
    122
  - Tightening Torque for Major Parts
    122
Appendix

122
Special Tool List

133

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