Metal-Fach SLIM PELLET Technical And Operational Documentation

Metal-Fach SLIM PELLET Technical And Operational Documentation

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Summary of Contents for Metal-Fach SLIM PELLET

  • Page 3: Table Of Contents

    Basic elements of boiler construction........................... 5 Technical data of the SLIM PELLET boiler ........................8 Technical data of the SLIM PELLET MINI boiler ......................9 Dimensions of the SLIM PELLET boiler ........................10 Dimensions of the SLIM PELLET MINI boiler......................12 Security automation and regulation ...........................
  • Page 4: Introduction

    Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o. o . We hope that the use of the device will meet your expectations and provide you with much satisfaction. The heating boiler was designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation.
  • Page 5: General Information

    The Technical and Operational Documentation contains data on the construction, assembly and use of boilers with a pellet burner self-cleaning products of the SLIM PELLET and SLIM PELLET MINI series. Careful reading of the user manual will ensure correct and safe use of our boiler.
  • Page 6: Boiler Equipment

    The user should carefully read the operating instructions for the regulator, fan and feeder with the self-cleaning pellet burner . ATTENTION! METAL-FACH Technika Grzewcza Sp. z o. o . reserves the right to introduce changes in technical parameters, equipment and specifications of the offered goods without prior notice.
  • Page 7: Basic Elements Of Boiler Construction

    (User | Installer) SLIM PELLET and SLIM PELLET MINI are boilers with an automatic biomass burner in the form of wood pellets . The boiler is made of certified steel sheets P265GH (for furnace elements), S235JR (for water jacket elements) and heat- resistant steel (burner elements exposed to direct flame influence).
  • Page 8 METAL-FACH Heating Technology SLIM PELLET boiler 1. Exchanger 2. Self-cleaning pellet burner 3. Fuel tank 4. Fireplace and ash doors 5. Plue cleansing 6. Chopuch 7. Supply connector 8. Return connector 9. Drain port 10. Boiler and STB temperature capillaries 11.
  • Page 9 METAL-FACH Heating Technology SLIM PELLET MINI boiler 1. Exchanger 2. Self-cleaning pellet burner 3. Fuel tank 4. Fireplace and ash doors 5. Plue cleansing 6. Chopuch 7. Supply connector 8. Return connector 9. Drain port 10. Boiler and STB temperature capillaries 11.
  • Page 10: Technical Data Of The Slim Pellet Boiler

    METAL-FACH Heating Technology Technical data of the SLIM PELLET boiler (User | Installer) Boiler model Parameters SI unit SLIM PELLET SLIM PELLET SLIM PELLET Nominal thermal power [kw] Boiler power range [kw] 3-10 4.5-15 6-20 Heating surface Water capacity Maximum working pressure [bar] [°C]...
  • Page 11: Technical Data Of The Slim Pellet Mini Boiler

    METAL-FACH Heating Technology Technical data of the SLIM PELLET MINI boiler (User | Installer) Boiler model Parameters SI unit SLIM PELLET SLIM PELLET SLIM PELLET MINI 10 MINI 15 MINI 20 Nominal thermal power [kw] Boiler power range [kw] 3-10 4.5-15...
  • Page 12: Dimensions Of The Slim Pellet Boiler

    METAL-FACH Heating Technology Dimensions of the SLIM PELLET boiler (User | Installer)
  • Page 13 METAL-FACH Heating Technology Type SLIM PELLET 10 SLIM PELLET 15 SLIM PELLET 20 1550 1550 1550 1510 1510 1510 G3/4'' G3/4'' G3/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4'' 1090 1090 1250 1465 1465 *The dimensions do not include the height of the boiler leveling feet.
  • Page 14: Dimensions Of The Slim Pellet Mini Boiler

    METAL-FACH Heating Technology Dimensions of the SLIM PELLET MINI boiler (User | Installer)
  • Page 15 METAL-FACH Heating Technology Type SLIM PELLET MINI 10 SLIM PELLET MINI 15 SLIM PELLET MINI 20 1200 1200 1300 1020 1020 1020 1270 1270 1270 G3/4'' G3/4'' G3/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4'' G1 1/4''...
  • Page 16: Security Automation And Regulation

    METAL-FACH Heating Technology Security automation and regulation (User | Installer) 1. The boiler automation allows you to set:  boiler temperature ;  hot water temperature ;  fuel feeder operation ;  manual control of the fan feeder. 2. Thermal sensor The mechanical STB protection is located in the boiler and protects the heating system against overheating.
  • Page 17 METAL-FACH Heating Technology  there should be a floor drain in the floor of the boiler room;  the optimal place for fuel storage is a separate room located near the boiler room;  ash and slag should be collected in appropriate containers that can be emptied daily.
  • Page 18: Boiler Installation

    (User | Installer) An important element of the installation is the correct positioning and leveling of the SLIM PELLET or SLIM PELLET MINI boiler; these boilers do not require special foundations. Leveling the boiler is made easier by adjustable feet. The boiler must stand vertically.
  • Page 19 METAL-FACH Heating Technology How to install boiler leveling feet 1. Adjustable foot, 4 pcs 2. M10 nut, 8 pcs 3. Washer Ø10, 8 pcs ATTENTION! An incorrectly leveled boiler may be damaged. ATTENTION! It is unacceptable to place the boiler in a humid or wet room, as this accelerates corrosion, leading to the destruction of the boiler in a short time.
  • Page 20: Connection Of The Boiler With The Heating Installation

    METAL-FACH Heating Technology Connection of the boiler with the heating installation (Installer) The boiler should be connected to the central heating system by a company authorized by the manufacturer, and the correct connection should be confirmed on the warranty card attached to this manual. The boiler should be connected according to the manufacturer's recommendations and in accordance with these instructions.
  • Page 21 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 22 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 23 METAL-FACH Heating Technology Connecting the boiler to the heating installation 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11. Additional pump P3 4. Mixer 12.
  • Page 24 METAL-FACH Heating Technology Connecting the boiler to the heating installation with a laddomat and a buffer 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11.
  • Page 25 METAL-FACH Heating Technology Diagram with a four-way valve controlling the central heating circuit 1. Cauldron 8. Mixer circuit temperature sensor 2. Regulator 9. Hot water tank 3. Temperature sensor of water returning to the boiler 10. Hot water pump 11. Hot water sensor 4.
  • Page 26 METAL-FACH Heating Technology Scheme with two regulated heating circuits and a tank 1. Cauldron 10. Mixer circuit temperature sensor ct4 2. Heat exchanger 11. Mixer pump 3. Regulator module 12. ecoster room panel touch with room thermostat 4. Boiler temperature sensor ct4 function or standard room thermostat 5.
  • Page 27 METAL-FACH Heating Technology Scheme C with thermal buffer 1. Cauldron 2. Torch 13. Lower buffer temperature sensor 3. Regulator 14. ecoster room panel touch with room thermostat 4. Boiler temperature sensor function or standard room thermostat 5. Exhaust gas temperature sensor 15.
  • Page 28: Connection Of The Boiler With The Heating Installation In A Closed System

    METAL-FACH Heating Technology Connection of the boiler with the heating installation in a closed system (Installer) It is important to use elements that protect the installation against overheating and excessive pressure increase when installing the boiler in a closed heating system, and to use a controller that regulates the temperature during the combustion process.
  • Page 29 METAL-FACH Heating Technology Scheme of boiler protection using an external cooling coil with thermal protection 1. Cauldron 6. Safety fittings 2. Valve. Vst 11) 7. Expansion vessel 3. Temperature sensor with capillary 8. Cap valve 4. Check valve 9. Manometer 5.
  • Page 30: Securing The Installation With A Dual-Function Cooling Valve

    METAL-FACH Heating Technology Securing the installation with a dual-function cooling valve (Installer) Thermal protection with a cooling valve (e.g. DBV-2) is used to reduce the water temperature in the heating system if its temperature is exceeded. When the safety temperature is exceeded, the valve opens. When the discharge valve is opened, hot water flows out of the heating system, and cold water may flow in from the supply line (water from the water supply network), thereby cooling the boiler and the installation.
  • Page 31 METAL-FACH Heating Technology Example of connecting the DBV2 valve to the boiler power supply 1. DBV-2 valve 3. Power connector 2. Tee An example of connecting a capillary with a temperature sensor of the VST 112 valve to the boiler power supply 1.
  • Page 32: Requirements For The Expansion Vessel

    Thanks to the appropriate design of the SLIM PELLET and SLIM PELLET MINI series boilers, the risk of fire penetrating the fuel tank is small, which is prevented by: ...
  • Page 33: Connecting The Boiler To The Electrical Installation

    The first start-up of the boiler must be carried out only by a service trained by the manufacturer, with a current certificate of an Authorized Service Technician, Distributor of METAL-FACH Technika Grzewcza Sp. z o. o . or A person with SEP qualifications up to 1.5 kW.
  • Page 34 METAL-FACH Heating Technology Electrical diagram of the boiler connection - PLATINUM controller Electrical connection diagram of the regulator: ecoSTER TOUCH room panel , λ – Lambda probe module, B – module for operating additional heating circuits, BT – boiler temperature sensor type CT4, FS –...
  • Page 35 METAL-FACH Heating Technology Electrical connection diagram - additional module B Electrical connection diagram - additional module B, where: M3 - temperature sensor of the regulated circuit (mixer3) CT4, M4 temperature sensor of the regulated circuit (mixer 4) CT4, RM3 - Room thermostat for mixer 3,...
  • Page 36: Connecting The Boiler To The Chimney

    METAL-FACH Heating Technology Connecting the boiler to the chimney (Installer) Smoke pipes The purpose of the smoke ducts is to reliably discharge exhaust gases outside and suck in air enabling fuel combustion. The chimney draft required for this depends on: ...
  • Page 37: Starting The Boiler

    METAL-FACH Heating Technology Starting the boiler (User | Installer) ATTENTION! The controller settings are freely adjustable due to the variety of existing central heating installations, the building's heat demand as well as the calorific value of the fuel. The user sets the boiler operating parameters himself.
  • Page 38: Please Remember This When Using The Boiler

    METAL-FACH Heating Technology ATTENTION! When opening the door, do not stand in front of the boiler, as it may cause burns. Please remember this when using the boiler (User)  the boiler may only be operated by adults who have read the operating instructions;...
  • Page 39: Cleaning And Maintenance

    METAL-FACH Heating Technology Cleaning and maintenance (User) ATTENTION! The boiler can only be cleaned with the device disconnected from the electrical network. To save fuel, keep the combustion chamber and boiler convection channels clean. In the combustion chamber, clean the walls and shelves through the cleaning and inspection doors. The boiler exchanger and ash pan are also regularly cleaned.
  • Page 40: Examples Of Device Failure

    METAL-FACH Heating Technology Examples of device failure (User) Before calling the service, please read the most frequently asked questions. Online application: www. metalfachtg . com . pl /zglos-problem-online Hotline: +48 85 711 94 56 ext. 17 Instructional videos: www. youtube . com /c/METALFACHTechnikaGrzewcza...
  • Page 41: Terms Of Warranty

    2. The warranty for the device is provided by the manufacturer (also called the "Guarantor"): Jacek Kucharewicz , running a business under the name METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-182-60-12, REGON 050073833, phone +48 85 711 94 56 ext. 17.
  • Page 42 METAL-FACH Heating Technology 85 711 94 56 ext. 17) , confirming this fact in the warranty card and sending the commissioning report to the Guarantor. The first start-up of the boiler is a paid service and its cost is covered by the User.
  • Page 43 METAL-FACH Heating Technology 11. The warranty does not exclude, limit or suspend the buyer's rights arising from the provisions on warranty for defects in the sold item.
  • Page 44: Confirmation Of Inspection, Warranty Repair And Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair and service Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 45 METAL-FACH Heating Technology Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 46 METAL-FACH Heating Technology...
  • Page 47: Ec/Eu Declaration Of Conformity

    EC/EU declaration of conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel charging. METAL-FACH Technika Grzewcza Sp. z o. o . Street Sikorskiego 66 Type: SLIM PELLET | SLIM PELLET MINI 16-100 Sokółka...
  • Page 48 METAL-FACH Heating Technology 7. PN EN 61000-6-3:2008/A 1:2012 Electromagnetic compatibility (EMC) - Part 6-3. General Standards -- Emission standard for residential, commercial and light industrial environments. 8. PN-EN IEC 63000:2019-01 Technical documentation for the assessment of electrical and electronic products with regard to the limitation of hazardous substances.
  • Page 49: Warranty Card

    All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
  • Page 50 METAL-FACH Heating Technology...
  • Page 51: The Complaint

    2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o. o . In the event of an unjustified call to the service team, or failure to complete points 1 or 2 (each commenced hour of service technician's work PLN 70 net, travel PLN 1 net/km both ways).
  • Page 52 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
  • Page 53: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 54 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
  • Page 55: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 56 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

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