Kalamazoo K42DB-1-NA Use And Care Manual
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Kalamazoo K42DB-1-NA Use And Care Manual

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Kalamazoo Gas Grills
Kalamazoo Gas Grills
U S E
U S E
A N D
A N D
C A R E
C A R E
G U I D E
G U I D E

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Summary of Contents for Kalamazoo K42DB-1-NA

  • Page 1 Kalamazoo Gas Grills Kalamazoo Gas Grills U S E U S E A N D A N D C A R E C A R E G U I D E G U I D E...
  • Page 3 Important Safety Warnings This appliance is FOR OUTDOOR USE ONLY. It is not to be used inside a garage, other building or any type of enclosed area. WARNING: Failure to follow the information in this Use and Care Guide exactly may result in fire or explosion, causing property damage, personal injury or death.
  • Page 4 Keep the Use and Care Guide for future reference. enjoyment. Should you ever have any questions about cooking with or caring for your Kalamazoo Grill, we are here to help. Contact Kalamazoo Outdoor Gourmet Customer Service at: +1.800.868.1699 customerservice@KalamazooGourmet.com Please have your model number and serial number ready or include it in your email.

  • Page 5: Table Of Contents

    Table of Contents Safe Operation Liquid Propane Tank Safety Gas Requirements Leak Testing Locating the Grill Required Clearances Ventilation Hood Information Grill Dimensions Initial Assembly Get to Know Your Grill Grill Controls Lighting Your Grill Ignition System Power Supply Burner Adjustments Valve Adjustments Cooking with Your Grill Caring for Your Grill...
  • Page 6 KalamazooGourmet.com...
  • Page 7 Important Safety Information +1.800.868.1699...

  • Page 8: Safe Operation

    Safe Operation WARNING: When in use, portions of your grill get hot enough to cause severe burns. Children and pets should never be left alone or unattended in the area where the grill is being used. Never allow children to sit, stand or play on or around the grill. IMPORTANT: Improper use or installation is dangerous.
  • Page 9 Ensure proper installation and servicing by following all instructions in this Use and Care Guide and any „ other instructions or markings provided with this product. Have your grill installed by a qualified technician. Have the installer show you were the gas supply shut-off valve is located and instruct you in its operation so that you can shut-off the gas to the grill.

  • Page 10: Liquid Propane Tank Safety

    The LP-gas cylinder must include a collar to pressure regulators and hose assemblies must „ protect the cylinder valve from damage. be the type specified by Kalamazoo Outdoor Gourmet. For replacement parts, contact Ensure proper ventilation of the cylinder. The „...
  • Page 11 5 in (127 mm) above the floor level. The openings shall be equally sized, spaced at a minimum of 90 degrees and unobstructed. Kalamazoo Outdoor Every opening shall be a minimum of a 1/8 in Gourmet offers an LP (3.2 mm) diameter.

  • Page 12: Gas Requirements

    Liquid Propane Gas Requirements (20-Pound Cylinder) Verify the type of gas your grill has been configured for by the factory by checking the serial tag inside the cleanout tray of the grill. Grills configured for liquid propane (LP) gas are orificed differently than grills configured for natural gas (NG).
  • Page 13 IMPORTANT: Always close the main valve on the tank before disconnecting or transporting the tank. IMPORTANT: After connecting a fresh LP tank, you may need to purge air from the system. Before lighting, open the main valve on the tank. Turn the control valves on the grill to the HIGH position for about 15 seconds to purge air from the system.
  • Page 14 Bulk Gas Plumbing Information IMPORTANT: An installer-supplied safety shut-off valve MUST be installed at the gas supply line connection point for the grill. The valve should be easily accessed and located between 3 and 20 feet away from the grill. All gas connections should be made by a qualified technician.
  • Page 15 Bulk Supply Liquid Propane Gas Requirements Verify the type of gas your grill has been configured for by the factory by checking the serial tag inside the cleanout tray of the grill. Grills configured for liquid propane (LP) gas are orificed differently than grills configured for natural gas (NG).
  • Page 16 Natural Gas Requirements Verify the type of gas your grill has been configured for by the factory by checking the serial tag inside the door of the grill cabinet. Grills configured for natural gas (NG) are orificed differently than grills configured for liquid propane (LP) gas. Grills configured for use with natural gas are shipped with a gray hose with a quick-connect fitting.

  • Page 17: Leak Testing

    BTUs by 4% for every 1,000 feet (305 meters) of altitude above 2,000 ft (610 meters) to ensure complete combustion while operating at higher altitudes. Please call Kalamazoo Customer Service at +1.800.868.1699 for a high altitude kit for your appliance. Leak Testing Although gas connections on the grill are leak tested at the factory prior to shipment, a complete test must be performed after installation due to possible mishandling during shipping or installation.

  • Page 18: Locating The Grill

    Grill Location The Kalamazoo Grill is designed for easy placement on an outdoor patio or deck. It is recommended that the grill be placed on a non-combustible surface. Important considerations for grill placement include exposure to wind, proximity to foot traffic and areas where people congregate and access to the gas supply.

  • Page 19: Ventilation Hood Information

    Installing a Vent Hood A properly-installed hood can sometimes be used to address the safety restrictions regarding overhead combustible structures. Please check your local building codes to confirm if this is an option for your installation. Important information: Outdoor ventilation hoods will not “suck” smoke into the hood. The smoke must collect naturally within „...
  • Page 20 KalamazooGourmet.com...

  • Page 21: Grill Dimensions

    Product Dimensions +1.800.868.1699...
  • Page 22 K42DB Built-in Grill 40 1/8" 1019mm 23 1/4" 589mm " 1 5/8" 1 1/2 11" 41mm 280mm 39mm ELECTRICAL CORD 24" LOCATION OUT BOTTOM 611mm OF “CHASSIS” GAS HOSE LOCATION OUT BOTTOM (OR OUT REAR) OF “CHASSIS” SECTION A-A “CHASSIS” DIMENSIONS 27 1/2"...
  • Page 23 40 1/4" 1022mm WIDTH INCLUDING RIVETS AND ACCESS COVER RUSS CAN UPDATE +1.800.868.1699...
  • Page 24 K54DB Built-in Grill 52 1/8" 1323mm 35 1/4" 894mm 1 5/8" 11" 1 1/2" 41mm 280mm 39mm 24" 611mm ELECTRICAL CORD THROUGH BOTTOM OF "CHASSIS" GAS HOSE LOCATION, BOTTOM EXIT OR REAR SECTION A-A "CHASSIS" DIMENSIONS EXIT OF "CHASSIS" 27 1/2" 699mm 56 1/4"...
  • Page 25 4 3/8" 18mm ING REAR & RIVETS 52 1/4" 1327mm WIDTH INCLUDING RIVETS AND ACCESS COVER +1.800.868.1699...
  • Page 26 Cutout Dimensions 42-INCH GRILL HEAD (K42DB) 54-INCH GRILL HEAD (K54DB) DIMENSION MINIMUM MAXIMUM MINIMUM MAXIMUM NOTES K42DB MAIN CHASIS IS 40.125" / 1020 mm WIDE 40.25" / 1023 mm 41.5" / 1054 mm 52.25" / 1328 mm 53.5" / 1359 mm PRIMARY CUTOUT WIDTH K54DB MAIN CHASIS IS 52.125"...
  • Page 27 K-DBC42 Base Cabinet 42" [1067mm] 29 1/8" [739mm] *35" [*889mm] 1" [26mm] MINIMUM COUNTERTOP THICKNESS 2 1/4" [57mm] MAXIMUM COUNTERTOP THICKNESS *4.5" [*114mm] *HEIGHT ADJUSTABLE +/- 3/4" [19mm] K-DBC54 Base Cabinet 54" [1372mm] 29 1/8" [740mm] *35" [*889mm] 1" [26mm] MINIMUM COUNTERTOP THICKNESS 2 1/4"...
  • Page 28 K42DT Freestanding Grill 16 1/4" 413mm 25 1/4" 30 1/2" 25 1/4" 641mm 776mm 641mm 83" 2109mm 44 1/4" 1124mm 8 1/4" 208mm 54 1/4" 1379mm 28 7/8" 20 1/2" 42 1/8" 735mm 519mm 1070mm RUSS CAN UPDATE KalamazooGourmet.com...
  • Page 29 K54DT Freestanding Grill 16 1/4" 413mm 25 1/4" 25 1/4" 641mm 641mm 30 1/2" 775mm 95" 2414mm 56 1/4" 1429mm 8 1/4" 208mm 54 1/4" 1379mm 20 1/2" 54 1/8" 28 7/8" 519mm 1375mm 734mm RUSS CAN UPDATE +1.800.868.1699...
  • Page 30 KalamazooGourmet.com...
  • Page 31 Initial Assembly +1.800.868.1699...

  • Page 32: Initial Assembly

    Initial Assembly Your grill does not require any major assembly, but some pieces are wrapped individually to prevent shipping damage. A. If not already attached, secure the gas hose to E. Place the COOKING GRATES into the grill above brass supply fitting on the grill. The gas hose the heat diffusers.
  • Page 33 FIGURE 9 NATURAL GAS CONNECTION (page 12) BULK LIQUID PROPANE CONNECTION (page 11) PROPANE CYLINDER CONNECTION (page 8) +1.800.868.1699...
  • Page 34 KalamazooGourmet.com...
  • Page 35 Operation +1.800.868.1699...

  • Page 36: Get To Know Your Grill

    Get to Know Your Grill A. Warming Rack: The warming rack can be used for warming food or for cooking food more slowly than on the primary cooking surface. The height can be adjusted according to your preference. The warming rack stows out of the way at the back of the grill for using the rotisserie spit.
  • Page 37 FIGURE 11 SECOND, insert blunt end of rotiserie Insert pointed end of rotisserie SECOND, insert blunt end of rotiserie rotiserie Insert pointed end of rotisserie spit into drive socket on LEFT. spit into RIGHT opening FIRST. spit into drive socket on LEFT. spit into RIGHT opening FIRST.
  • Page 38 Interior Task Lights: Helpful for grilling after sunset. J. Cleanout Pans: Separate cleanout pans for each control zone make cleaning up less of a messy proposition. Each pan is one inch deep and can be removed for cleaning. FIGURE 13 K.
  • Page 39 L. Electrical System Power Cord: This cord connects the power for the ignition system, the rotisserie motor, and task lighting. Use a customer-supplied single-outlet outdoor-rated extension cord to connect this short cord provided by Kalamazoo Outdoor Gourmet to an outdoor-rated GFI outlet. FIGURE 14...

  • Page 40: Grill Controls

    Grill Controls Each grill control knob corresponds to an individual burner control. The symbol to the right of the knob indicates which type of burner and the burner position that knob controls. The electronic ignition system works with one burner at a time. Activate the electronic ignition point by pressing inward on the control knob.
  • Page 41 +1.800.868.1699...
  • Page 42 The hose must be replaced prior to using the grill. Replace the hose assembly with the exact type specified by Kalamazoo Outdoor Gourmet. 2. Ensure the gas hose is clear of the grill. Keep the fuel supply hose away from all surfaces of the grill.

  • Page 43: Lighting Your Grill

    Lighting Your Grill Before lighting your grill, be sure you have followed the instructions in this Use and Care Guide regarding proper setup, placement, gas connections leak testing (see page 13) and safe operation (see page 4), all of which precede this page. IMPORTANT: Do not use the grill if the odor of gas is present at any time.
  • Page 44 Manual Lighting Procedure: FIGURE 18 Main Burners 1. Open the grill lid 2. Make sure all control knobs are in the OFF position. 3. Turn the main gas supply on. 4. Insert a lighter wand through the manual lighting hole in the cooking surface (A) and the heat diffuser (B) so that the tip of the lighter is near the burner (C).

  • Page 45: Ignition System Power Supply

    Ignition System Power Supply The ignition system utilizes a hot surface electronic ignition system with an AC power supply. Plugging in the Grill A short, factory-supplied cord is connected to the grill’s electronic control box inside the back of the grill.
  • Page 46 Flame Characteristics Every burner is tested and adjusted at the factory for proper performance. If a burner is not operating properly, it may be due to variations in the local gas supply or because of an obstructed air shutter or orifice. Flames should be stable without lifting from the burner. The flames should burn cleanly without creating any sooty residue.

  • Page 47: Burner Adjustments

    A sooty flame is usually caused by dirt, debris or spider nests blocking the air shutter or orifice. This is a dangerous condition. The grill should NOT be used until the problem is rectified. If you are not comfortable addressing the issue yourself, please hire a qualified technician or contact Kalamazoo Outdoor Gourmet Customer Service at +1.800.868.1699.
  • Page 48 To Remove the Control Panel: 1. Open the cleanout tray (A). The control panel can be rested FIGURE 22 on the cleanout tray while you are working. 2. Remove the control knobs (B). 3. Remove the quarter-turn fasteners (C). 4. Allow the control panel (D) to slide down on the keyways (E).
  • Page 49 To Clean the Main Burner Air Shutter: Gently brush away debris from the screen using an old toothbrush. Rotisserie Burner(s): These burners have no air shutters and need no combustion air mixture adjustment. The LOW settings can be adjusted in the same manner as the Main Burners. Set the LOW adjustment so that the rotisserie burners do not easily blow out when operating on LOW.
  • Page 50 KalamazooGourmet.com...
  • Page 51 Cooking Tips +1.800.868.1699...
  • Page 52 KalamazooGourmet.com...

  • Page 53: Cooking With Your Grill

    „ Thin and flexible turner for burgers and delicate fish fillets „ Silicon basing brushes Kalamazoo laser-cut custom grilling surfaces with patterns optimized for cooking meat, fish „ and vegetables IMPORTANT: Before cooking, become familiar with all the information in this Use and Care Guide regarding safe operation of your grill.
  • Page 55 First, try to select USDA Choice grade beef or brining them before cooking. As with steaks, give chops a better. Kalamazoo recommends 85/15 grass-fed ground beef light brushing with olive oil and a little salt before they go for the best flavor. Chef Bobby Flay offers a tip to compensate onto the grill.
  • Page 57 Prepare the grill for cooking over a direct fire with a grilling Food+Fire is the Kalamazoo Outdoor Gourmet cookbook, temperature of 500°F. A Kalamazoo Outdoor Gourmet laser- featuring more than 170 recipes. Get your copy at cut vegetable grill surface — sized so that the veggies won’t KalamazooGourmet.com.
  • Page 58 KalamazooGourmet.com...
  • Page 59 Food Temperature Chart Doneness of meat should always be Beef Steaks Gourmet USDA determined using an instant-read meat Rare 120°F 140°F thermometer inserted in the thickest part Medium-rare 130°F 150°F of the meat and away from the bone. Medium 140°F 160°F While USDA temperature guidelines are valuable for food safety, we find them...
  • Page 60 KalamazooGourmet.com...
  • Page 61 Product Care +1.800.868.1699...

  • Page 62: Caring For Your Grill

    Caring for Your Grill Your Kalamazoo Outdoor Gourmet grill is made from high-quality 304 (or 316L if you opted for marine-grade) stainless steel and engineered for durability. Simple care and cleaning will provide a lifetime of service… Grilling Surfaces Cleanout Pans...
  • Page 63 Interior Cleaning the retaining pin (Figure 23:C). You can now lift the It is a good idea to occasionally burn off residue in burner off the burner support bracket from the rear your grill. Run the grill with the main burners on high and then slide it rearward off the orifice (Figure 23:F).
  • Page 64 If you are not entirely comfortable with the procedure, please use a qualified technician or contact Kalamazoo Outdoor Gourmet customer service at +1.800.868.1699. To clean and inspect the main burner orifices, remove the control panel according to the instructions beginning on page 44.

  • Page 65: Troubleshooting

    Troubleshooting The troubleshooting tips here are for general information only. The information may save you the trouble of a service call. If your grill requires service, contact Kalamazoo Outdoor Gourmet customer service at +1.800.868.1699. You smell gas: Grill won’t get to temperature: „...
  • Page 66 KalamazooGourmet.com...

  • Page 67: Electrical Diagrams

    Electrical Diagrams +1.800.868.1699...
  • Page 68 K42D Series Wiring Diagram ROTISSERIE LIGHT MAIN MAIN MAIN ROTISSERIE MOTOR SWITCH BURNER BURNER BURNER BURNER SWITCH HALOGEN ROTISSERIE 120 VAC MOTOR LIGHT POWER SUPPLY BOARD POWER SUPPLY BOARD KalamazooGourmet.com...
  • Page 69 K54D Series Wiring Diagram ROTISSERIE LIGHT MAIN MAIN MAIN ROTISSERIE MAIN ROTISSERIE MOTOR SWITCH BURNER BURNER BURNER BURNER BURNER BURNER SWITCH HALOGEN ROTISSERIE 120 VAC MOTOR LIGHT POWER SUPPLY BOARD POWER SUPPLY BOARD +1.800.868.1699...
  • Page 70 KalamazooGourmet.com...

  • Page 71: Installation Checklist

    Installation Checklist +1.800.868.1699...
  • Page 72 Installation Checklist Installer should initial next to each item: Specified clearances maintained. No overhead combustible structure. Strong wind is not expected from behind the grill, or a wind break wall has been built. Initial assembly completed — all tape and internal packaging removed: Cleanout tray installed in grill Drip pans installed in cleanout tray Control knobs installed...
  • Page 73 External manual shut-off valve is installed and accessible. Homeowner informed of external shut-off valve location as well as shut-off valve inside grill (model-dependant). Unit and supply connections have been tested and are free of leaks: LP cylinder connected to dual-stage regulator at 11" water column pressure Bulk LP supply regulated to 11"...
  • Page 74 KalamazooGourmet.com...
  • Page 75 Kalamazoo’s equipment is still built by hand with the same dedication to quality and craftsmanship. We build it to order, and we ship directly from our factory in Kalamazoo, Michigan to homes all over the globe. When each grill has been through the process of cutting, forming, welding, finishing, assembly and testing, it is signed by the people who made it with their own hands.
  • Page 76 KalamazooGourmet.com...
  • Page 77 16-inch tongs both protect your hands above a hot grill. Steak Knives A beautiful, wood-fired steak deserves a beautiful steak knife. Treat yourself to Kalamazoo’s stunning collection of knives. All accessories can be ordered by calling +1.800.868.1699 or purchased online at KalamazooGourmet.com.
  • Page 78 This includes all specifications of the product. © 2022 Kalamazoo Outdoor Gourmet, LLC. Not to be reproduced wholly or in part without specific written permission from Kalamazoo Outdoor Gourmet, LLC. Kalamazoo Outdoor Gourmet...

This manual is also suitable for:

K42dt-1-naK54db-1-naK54dt-1-na

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