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Thermo Scientific Haas Mini Mill User Manual

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Haas Mini Mill
User Manual
AA83766

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Summary of Contents for Thermo Scientific Haas Mini Mill

  • Page 1 Haas Mini Mill User Manual AA83766...
  • Page 3 USER MANUAL HAAS MINI MILL MANUAL Report AA83766-00 Language Date December 2014 Department Author JCl-SPh AA83766-00...
  • Page 5 The information in this document is subject to change without notice. We assume no responsibility for any errors that may appear in this document. Die Angaben in diesem Dokument können ohne vorherige Information geändert werden. Wir übernehmen keine Verantwortung für eventuelle Mängel in diesem Dokument.
  • Page 6 PAGE DE MODIFICATION ÄNDERUNGSANGABEN REVISION CONTROL SHEET Date Modification Description Datum Änderung Beschreibung Date Revision Description 2014 November 00/SPh-JCl Creation based on TEM documents. AA83766-00...
  • Page 7 TABLE OF CONTENT...

  • Page 9: Table Of Contents

    Electronic Control ....................2 Communication ....................... 2 2. MACHINE OPERATION ................1 SIMATIC MOBILE PANEL ................... 1 HAAS MINI MILL CONTROL PANEL ................2 Start Up ........................2 Start Up Procedure ..................... 2 Stop Procedure ....................3 Powering Up the PM ................... 3 Power Supply of the AMP ...................
  • Page 10 SYSTEM 2/4 : Users ..................... 18 SYSTEM 3/4 : advanced ..................19 SYSTEM 4/4 : infos ....................20 4. ALARMS MANAGEMENT ................1 ACTION AFTER AN ALARM ..................1 ALARMS CLASSIFICATION ..................1 ALARMS LIST ......................2 User Manual - Haas Mini Mill AA83766...

  • Page 11: Introduction

    INTRODUCTION...

  • Page 13: Forewords

    It does not replace the suppliers’ manuals. Only the specific handlings and particularities of this machine are described here. Abbreviation Used Programmable Logic Controller Man Machine Interface Amplifier Sample Manipulation System Preparation Machine Emergency Stop AA83766 User Manual - Haas Mini Mill...

  • Page 14: Brief Description

    Mill are controlled by the AMP. Electronic Control The items added on the Haas Mini Mill are controlled by a Siemens S7-300 PLC and through a Siemens TP177mobile panel. This document describes all the items and their interactions with the Haas Mini Mill.

  • Page 15: Machine Operation

    MACHINE OPERATION...

  • Page 17: Simatic Mobile Panel

    The operation of the machine is made through a mobile panel (ARL SMS panel) and the panel of the Haas machine (Haas panel). Simatic Mobile Panel 1. Simatic mobile panel. 2. Touch screen. 3. Emergency stop button. 4. Reset function touch. 5. Power off function touch Power on function touch Figure 2.1 AA83766 User Manual - Haas Mini Mill...

  • Page 18: Haas Mini Mill Control Panel

    ♦ Press on the POWER UP - RESTART button to put the PM in origins position (#10 on the Haas panel above). ♦ Press on the MEM button to select the memory mode (#11 on the Haas panel above). User Manual - Haas Mini Mill AA83766...

  • Page 19: Stop Procedure

    To do so follow this procedure: ♦ Log in SERVICE mode ♦ Go in MEM mode ♦ You can start to work. One general rule: do not switch on the power immediately after having switched it off AA83766 User Manual - Haas Mini Mill...

  • Page 20: Power Supply Of The Amp

    Press the RESET button on the Haas control panel (#9 on figure 2.1) as long as you have warnings or errors, then press on POWER UP – RESTART (#10 on figure 2.2) to initialise all axes. User Manual - Haas Mini Mill AA83766...

  • Page 21: Iso Programs On The Pm

    In case of handling of the programs of the PM, check that the program 50 is still selected at the end of the operations. Figure 2.5 On the Haas Control Panel, Press LIST PROG then select the program 50 with the arrows of the cursor. Press SELECT PROG and WRITE/ENTER. Figure 2.6 AA83766 User Manual - Haas Mini Mill...

  • Page 22: Automatic Mode

    ♦ Press START once the sample is out to start the work cycle with the robot 4. The axes of the PM as the positioning axle of AMP move to the robot loading position. 5. Now the PM is under control of the ARL SMS PC. User Manual - Haas Mini Mill AA83766...

  • Page 23: Operator Mode

    ♦ Type of sample: production or SCT. 3. On the mobile panel, press START to launch the milling cycle It is imperative to define the sample diameter whether a chamfer is requested in the milling program! AA83766 User Manual - Haas Mini Mill...

  • Page 24: Service Mode

    Service Mode Pneumatic Items Test 1. On the Simatic mobile panel, select SERVICE 1/2 : Pneumatic Figure 2.11 2. On the Simatic mobile panel, press on the different commands to move the pneumatic items. User Manual - Haas Mini Mill AA83766...

  • Page 25: Move Of The Sample Support

    Machine Equipped with a Chip Collector 1. On the Simatic mobile panel, select SERVICE 3/3 : Chip collector Figure 2.13 2. On the Simatic mobile panel, press commands to move the chips collector items. AA83766 User Manual - Haas Mini Mill...

  • Page 26: Setting Mode

    5. On the Simatic mobile panel, if a chamfer is required, set the milling parameters: ♦ Tool number ♦ Spindle speed ♦ Feed speed ♦ Depth If you do not want to do a chamfer or a pass, set 0 for the tool number. User Manual - Haas Mini Mill AA83766...

  • Page 27: Load / Unload A Milling Head In The Pm

    ♦ Remove the tool ♦ Insert the new tool in the socket and align it with the spindle fingers. ♦ Press the Tool Unclamp button to secure the tool in the socket. AA83766 User Manual - Haas Mini Mill...

  • Page 28: Alarms Display And Acknowledgement

    The system alarms are generated by the screen or the PLC. They display a window in the middle of the screen with a message. This window disappears automatically after few seconds. Example: Figure 2.16 User Manual - Haas Mini Mill AA83766...

  • Page 29: Plc Alarms

    To go back to the main screen, press on Back. Special PLC Alarms Alarms of the machine generated by the PLC, they request a special acknowledgement. Those alarms display on the screen and give the procedure to follow. AA83766 User Manual - Haas Mini Mill...

  • Page 31: Dialogue Boxes Description

    DIALOGUE BOXES DESCRIPTION...

  • Page 33: Generalities

    ♦ The navigation buttons at the bottom of the dialogue box In case of an alarm, the title is replaced by the alarm on a red background, like the below example: Figure 3.2 AA83766 User Manual - Haas Mini Mill...

  • Page 34: Editing Parameters

    If you touch an editable parameter, an edition dialogue pops up. Min and Max value may be displayed. Figure 3.4 Once the value is entered, press on f to validate and return to the previous dialogue. User Manual - Haas Mini Mill AA83766...

  • Page 35: Auto Mode

    Sample diameter, sent by SMS Vice strength Tightening pressure sent by SMS Sample Type Display of sample type requested by SMS Buttons: Button Action START Cycle start with robot load STOP Stop cycle AA83766 User Manual - Haas Mini Mill...

  • Page 36: Page Automatic 2/2 : Operator

    Page AUTOMATIC 2/2 : Operator Figure 3.6 Editable fields: Parameter Description Value example Descri. Sample ID 30000 Prog selection Sample diameter Diameter setting 30 mm 10 mm 50 mm Vice strength Pressure of the vice Normal User Manual - Haas Mini Mill AA83766...
  • Page 37 Button Action START Cycle start with robot load STOP Stop cycle Vice Strength Activate normal or low pressure (Normal / Low) Type of sample Selection of production or SCT sample (Prod / SCT) AA83766 User Manual - Haas Mini Mill...

  • Page 38: Manual Pages

    Blow 1 : OFF / ON Blowing 1 off or on Vice strength: Normal / Low Activate normal or low pressure Blow 2: OFF / ON Blowing 2 off or on Show the state of the item User Manual - Haas Mini Mill AA83766...

  • Page 39: Service Window 2/2 : Holder

    (the holder can goes up maximum to: 0 mm) Cleaning Table position to remove sample chips position Editable fields: Parameter Description Value example Cursor to select the moving 100% Cursor speed of the holder 750 mm/min 0 mm/min 1000 mm/min AA83766 User Manual - Haas Mini Mill...

  • Page 40: Setting Dialogues

    1000 6000 Feed [mm/min] Feed speed 10000 Depth [mm] Depth 0.20 0.01 5.00 In operator and service engineer mode, only access to programs from 100 to 150: ♦ All above functionalities are available. User Manual - Haas Mini Mill AA83766...

  • Page 41: Setting 2/8 : Tool Management

    Figure 3.10 Buttons: Button Action Save Save the data of the different parameters Tool change Change the tool following the selected pocket Load Load the displayed Reset (operator mode only) Reset the completed cycles AA83766 User Manual - Haas Mini Mill...

  • Page 42: Setting 3/8 : Robot Door Delays

    In operator mode: ♦ The Save and Load buttons are not visible ♦ Only the pocket number can be changed ♦ The Reset button is visible SETTING 3/8 : Robot door delays Figure 3.11 User Manual - Haas Mini Mill AA83766...

  • Page 43: Setting 4/8 : Vice Delays

    T – reserve Not used T – reserve Not used In operator mode, the tempo can not be modified. SETTING 4/8 : Vice delays Figure 3.12 AA83766 User Manual - Haas Mini Mill...

  • Page 44: Setting 5/8 : Holders Delays

    Only with T – Collector cleaning collector option. ♦ In operator mode, the tempo can not be modified.. SETTING 5/8 : Holders delays Figure 3.13 User Manual - Haas Mini Mill AA83766...

  • Page 45: Setting 6/8 : Position Parameters 1

    T – Advanced belt Time of moveback of the belt once a pot is gripped. ♦ In operator mode, the tempo can not be modified.. SETTING 6/8 : Position parameters 1 Figure 3.14 AA83766 User Manual - Haas Mini Mill...
  • Page 46 10'000 mm/min Operator (un)loading -45.00 mm 10'000 mm/min Start measuring -55.00 mm 10'000 mm/min Measure 0.00 mm 1'000 mm/min Clearing 0.00 mm 10'000 mm/min ♦ In operator mode, the tempo can not be modified.. User Manual - Haas Mini Mill AA83766...

  • Page 47: Setting 7/8 : Position Parameters 2

    Position (example) Speed (example) SCT clamping position -20.00 mm 10'000 mm/min Prod. clamping position -15.00 mm 10'000 mm/min Unload offset 0.50 mm 2'000 mm/min In operator mode, the tempo can not be modified. AA83766 User Manual - Haas Mini Mill...

  • Page 48: Setting 8/8 : Miscellaneous

    Blowing during machining Blowing 1 and 2 on the sample during the milling to remove any chips. Machine connected with the Sample delivery by the robot available robot Option chip collector Chip collector available User Manual - Haas Mini Mill AA83766...

  • Page 49: System Dialogues

    ♦ Set the touch screen calibration.. Buttons: Button Action Current language: French / English / German / Spanish - / + Decrease/increase the contrast of the screen Touch screen calibration Open the touch screen calibration window AA83766 User Manual - Haas Mini Mill...

  • Page 50: System 2/4 : Users

    When connected to another user level than operator the square symbol “connected” is blinking in green and black to indicates that the user name and password are correct and that the connexion is done. User Manual - Haas Mini Mill AA83766...

  • Page 51: System 3/4 : Advanced

    ♦ Configure the IP parameters of the ethernet card of the AMP. ♦ Access to the configuration window of the mobile panel. ♦ Go in transfert mode to install a new HMI version. AA83766 User Manual - Haas Mini Mill...

  • Page 52: System 4/4 : Infos

    ♦ IP Config Activation , Configuration panel and HMI transfer buttons are not visible. ♦ The Ip configuration can not be activited SYSTEM 4/4 : infos Figure 3.19 This windows displays miscellaneous informations as the HMI and PLC soft version. User Manual - Haas Mini Mill AA83766...

  • Page 53: Alarms Management

    ALARMS MANAGEMENT...
  • Page 55 ALARMS MANAGEMENT...

  • Page 57: Action After An Alarm

    ♦ Stop at the end of cycle Stop at the end of cycle ♦ Switch power off then emergnecy stop Reserve Reserve Reserve ♦ Opening of the door ♦ Display of message Warning impossible AA83766 User Manual - Haas Mini Mill...

  • Page 58: Alarms List

    The sample support amplifier is in error Acknowledge By the operator ♦ Check 10Q6 circuit breaker ♦ Check RDY and COM led on the amplifier 10A3 Corrections ♦ Check that the sample support did not hit anything Remarks User Manual - Haas Mini Mill AA83766...
  • Page 59 The AMP can not communicate the PM with RS232 Acknowledge By the operator ♦ Check the TXD and RXD led on the RS232 25A5 card Corrections ♦ Restart the PM and the AMP Remarks AA83766 User Manual - Haas Mini Mill...
  • Page 60 ♦ Check and set the upper sensor 42B5 on the piston 202A2 ♦ Check the temporisation "To – alarm robot door open default" Corrections ♦ Operate the robot door manually to check the good functionning of it Remarks User Manual - Haas Mini Mill AA83766...
  • Page 61 Closing of robot door impossible Explanations Impossible to close robot door Acknowledge By the operator ♦ Reset all error ♦ Check that nothing prevents closing the door Corrections ♦ Restart cycle <rien> [RTh2] Remarks AA83766 User Manual - Haas Mini Mill...
  • Page 62 ♦ Operate manually the clamp to check the functionning ♦ The lower sensor is used for the measurement, that is why only the upper sensor is Remarks checked to know the position of the clamp User Manual - Haas Mini Mill AA83766...
  • Page 63 Corrections Check the piston Remarks Tool not present in the magazine Explanations There is no tool in the magazine Acknowledge By the operator ♦ Configure the milling tools in the magazine Corrections Remarks AA83766 User Manual - Haas Mini Mill...
  • Page 64 ♦ Close the HAAS door Corrections Remarks Haas cycle already on Explanations The HAAS machine is already in cycle Acknowledge By the operator ♦ Wait for the end of the cycle on the PM Corrections Remarks User Manual - Haas Mini Mill AA83766...
  • Page 65 Automatically as soon as a new tool is configured in pot 1 ♦ Install and configure a new tool in pot 1 Corrections ♦ The use of the tool in pot 1 is possible Remarks AA83766 User Manual - Haas Mini Mill...
  • Page 68 Thermo Fisher Scientific Inc. 81 Wyman St. P .O. Box 9046 Waltham, Massachusetts, 02454-9046 United States www.thermofisher.com Thermo Fisher Scientific (Ecublens) SARL, Switzerland, is ISO certified...

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