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Summary of Contents for Thermo Scientific HAAKE MiniJet Pro
- Page 1 Thermo Scientific HAAKE MiniJet Pro Instruction Manual October 2018 005-2150 Version 1.8...
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Page 4: Table Of Contents
Safety Recommendations ....Description of the HAAKE MiniJet Pro ..5.1 Liquid cooling -- option (567--2097) . - Page 5 Table of Contents Service ........9.1 Maintenance .
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Page 6: Key To Symbols
Key to Symbols Key to Symbols 1.1 Symbols used in this manual Draws attention to the risk of injury. Warns of possible damage to the unit or contains safety notes. Denotes an important remark. Indicates the next operating step to be carried out and ... -
Page 7: Quality Assurance
Quality Assurance/Contacts at Thermo Fisher Scientific Quality Assurance Dear customer, Thermo Fisher Scientific implements a Quality Manage- ment System certified according to ISO 9001:2008. This guarantees the presence of organizational structures which are necessary to ensure that our products are deve- loped, manufactured and managed according to our cu- stomers expectations. -
Page 8: Safety Recommendations
Safety Recommendations Safety Recommendations These notes are intended to draw your attention to risks which only YOU can recognize and avoid or overcome. They are intended to enhance your own safety consciousness. This instruction manual must be carefully studied! It contains important information on the connection to the local mains supply, correct unit usage and safe handling. -
Page 9: Description Of The Haake Minijet Pro
Unit Description Description of the HAAKE MiniJet Pro The HAAKE MiniJet Pro system is designed as a piston in- jection molding system. Material consumption is reduced dramatically in comparison with conventional injection mold- ing units due to: reduced cylinder volume, resulting in a smaller quantity of required material ... -
Page 10: Liquid Cooling -- Option (567--2097)
Unit Description 5.1 Liquid cooling - - option (567- -2097) Optionally the HAAKE MiniJet Pro can be equipped with a liquid cooling jacket for the mold holder. This allows connect- ing a chiller to maintain the mold temperature low. Even the chiller is connected the HAAKE MiniJet Pro still controls the temperature. -
Page 11: Installation
Installation Installation 6.1 Unpacking Are the shock sensors red? If a shipment is received in visibly damaged condition (i.e. the shock sensors indicate that the goods have been han- dled inappropriately in transit), be certain to make a notation on the delivering carrier’s receipt and have his agent confirm the damage on your receipt. -
Page 12: Space Requirements
Installation 6.3 Space requirements Place the MiniJet Pro on a level floor where it is convenient to operate: Base dimensions (mm): 340 x 460 The instrument must be lifted and transported by two people, the instrument weight is 56 kg. Not to be placed on a base of inflammable material. -
Page 13: Panel Of The Drive Unit
Installation 6.5 Panel of the drive unit Main switch Fuse holder Liquid cooling output connection (optional) Liquid cooling intake flow (optional) Compressed air supply... -
Page 14: Connecting To The Mains
Voltage deviations of 10% are permissible. 230 V Before connecting the HAAKE MiniJet Pro to the power sup- 115 V ply, it is essential to carry out the following steps: ... -
Page 15: Information Concerning The Ce Sign
Information concerning the CE sign / WEEE compliance Information concerning the CE sign Thermo Scientific electrical equipment for measurement, control and laboratory use bears the CE marking. The CE marking attests the compliance of the product with the EC-Directives which are necessary to apply and con-... -
Page 16: Weee Compliance
Information concerning the CE sign / WEEE compliance 7.1 WEEE Compliance This product is required to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2012/19/EU. It is marked with the following symbol: Thermo Fisher Scientific has contracted with one or more re- cycling/disposal companies in each EU Member State, and this product should be disposed of or recycled through them. -
Page 17: Operating
8.1 Operating panel Display Down key Menu key Start / Enter key Up key 8.2 Basic setting The dialogue language of the HAAKE MiniJet Pro can be se- lected. The operator can choose between: German English (default) ... -
Page 18: Initial Display
Down key 9: by press the key the door is closed 8.4 Using the menu The display of the HAAKE MiniJet Pro contains four buttons, the functions of which are explained in the table below: Button Function in the menu... -
Page 19: Programs
Operating 8.6 Programs The HAAKE MiniJet Pro can save up to ten different sets of parameters in the programs. The program currently being used is selected under the menu point programs via its num- ber (0..9). -
Page 20: Function Of The Device
Cylinder Injection piston Injection nozzle Pneumatic piston In the lower part, the HAAKE MiniJet Pro incorporates the temperature-controlled mould holder. The injection needle (nozzle) 13 in the corresponding recess in the mold 14. The injection piston 15 transfers the forces of the pneumatic cylinder 16 to the sample compound inside the injection cylinder. -
Page 21: Stand
Operating 8.8 Stand The Injection Cylinder assembly is positioned on the acces- sory; the Injection nozzle is not in contact with the accessory (to avoid temperature decrease). The distance between the 2 cable glands of Cable PT100 / heater Injection Cylinder should be less than 1 meter to avoid cable cracks. -
Page 22: Test Of The Safety Device
Operating 8.9 Test of the safety device Before the HAAKE MiniJet Pro is used for the first time, perform a test run to check the mechanical parts and the safety shutoff. Carry out the test once a month! To do his, observe the following instructions: Use the form in the holder. -
Page 23: Produce A Sample Specimen
Operating 8.10 Produce a sample specimen To produce a specimen with the HAAKE MiniJet Pro follow the instructions step by step. Always wear heat protection gloves when operat- ing the HAAKE MiniJet Pro. Always place the mold extension (assist piece) inside the mold holder before inserting on HAAKE MiniJet II type of mold (lenght 90 mm). - Page 24 Close the door and make sure that the cylinder has not be significantly be moved. Press the Start (>) key at the display. The HAAKE MiniJet Pro will run the programmed pro- cedure. Follow steps 3-4 of this instruction to remove the injec- tion cylinder again.
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Page 25: Cleaning
Operating 8.11 Cleaning 8.11.1 Cleaning of the Injection cylinder Fix the piston remover handle on top of the piston. Fix the thread completely to the piston, otherwise the thread can be broken. Remove the Injection piston by pulling the handle to the top. -
Page 26: Find Processing Parameters
(Steps of 50 bar). And repeat until the mold is com- pletely filled. If the mold is completely filled, do not increase the in- jection pressure. 8.13 Typical process conditions for HAAKE MiniJet Pro Polymer Cylinder temperature Mould temperature [C]... -
Page 27: Service
Service 9.1 Maintenance Disconnect unit from mains supply. Unplug plug. The HAAKE MiniJet Pro requires no special periodical main- tenance work. However, the unit must be kept clean at all times. The moving parts should be cleaned regularly. If you have doubts about correct operation of the HAAKE Mini- Jet Pro, a test run should be carried out. -
Page 28: Cleaning Materials
Service 9.2.2 Cleaning materials Consumables that should be used to clean the unit: Description Order no. Cleaning brushes (5 pieces) 556-1181 Cleaning pads (100 pieces) 799--6369... -
Page 29: Technical Specifications
Technical Specifications 10. Technical Specifications Max. injection pressure bar 1100 Mains supply 230 10% 110 10% Current consumption: 220 V / 240 V 100 V / 120 V Frequency: 50 - 60 Max. air pressure bar 10; filtered (50 m), oil--free, dry compressed air Max. -
Page 30: Accessories (Optional)
Rectangle Disc Tensile Bar ISO 527-2-5A Tensile Bar ASTM D638 Type V Rectangle Description Part no. Molds for HAAKE MiniJet Pro: Tensile bar 557-2290 Disc 20 mm, H=1.5 mm 557-2291 Disc 25 mm, H=1.5 mm 557-2292 Disc 35 mm, H=1.5 mm... -
Page 31: Spare Parts
Technical Specifications 10.2 Spare parts Description Part no. Injection nozzle 799--6753 Injection piston 799--6754 Mould removal tool 799--6766 Helix cable 799--6743 Order no. 005-2150 Subject to alterations Printed in Germany 3.1.082.2-10.18... -
Page 32: Appendix
Appendix 11. Appendix 11.1 Functional diagram The following figure shows the basic function of the HAAKE MiniJet. All the unit’s components are shown, as well as how they are connected to the main board. - Page 33 Contacting us There are several ways to contact Thermo Fisher Scientific for the information you need. To contact Technical Support or Sales, Germany and International Company Thermo Electron (Karlsruhe) GmbH Part of Thermo Fisher Scientific Adress Dieselstrasse 4 76227 Karlsruhe, Germany Phone +49(0)721 4094 444 +49(0)721 4094 300...
- Page 34 Contacting us To contact Technical Support or Sales, China Company Thermo Fisher Scientific Adress Building 6, No. 27 XinJinqiao Rd., Shanghai 201206 Phone +86(21) 68654588 +86(21) 64457830 E-mail info.mc.china@thermofisher.com To contact Technical Support or Sales, Japan Company Thermo Fisher Scientific Adress C-2F, 3-9, Moriya-cho, Kanagwa-KU Yokohama, 221-022...
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