Prince Castle FLAME KING BROILER Install & Operation Manual
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Prince Castle FLAME KING BROILER Install & Operation Manual

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TABLE OF CONTENTS

SAFETY INFORMATION .......................................................2
SPECIFICATIONS .................................................................3
GENERAL NOTES .................................................................4
INSTALLATION .....................................................................7
OPERATION ..........................................................................16
PARTS IDENTIFICATION ......................................................20
CLEANING AND ASSEMBLY ................................................22
TROUBLESHOOTING ...........................................................33
PARTS LIST ...........................................................................35
WIRING DIAGRAM ................................................................46
Prince Castle, a Marmon Foodservice Technologies brand
355 East Kehoe Blvd, Carol Stream, IL 60188
1-800-PCASTLE | info@princecastle.com | princecastle.com
PN: 1000-605 | User Manual - Prince Castle Flame King Broiler
Rev: A
Updated: 4/13/2022
INSTALL &
OPERATION MANUAL
PRINCE CASTLE FLAME KING BROILER: FK4-NGA-BKNA
FLAME KING BROILER
Training Resources and Videos
Scan the QR code
to access available
tools and re-
sources
or visit princecastle.com/
products/flame-king-broiler
Call 1-800-722-
7853
for free technical
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Summary of Contents for Prince Castle FLAME KING BROILER

  • Page 1: Table Of Contents

    WIRING DIAGRAM ..............46 7853 for free technical Prince Castle, a Marmon Foodservice Technologies brand 355 East Kehoe Blvd, Carol Stream, IL 60188 1-800-PCASTLE | info@princecastle.com | princecastle.com PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 2: Safety Information

    4. Do not clean the appliance with a water jet. 5. If the power supply cord is damaged, it must only be replace by an authorized agent approved by Prince Castle. 6. This appliance must be installed by a qualified installer, in compliance with all national and local regulations and au- thorities having jurisdiction.

  • Page 3: Specifications

    Min Energy/BTU/hr.: 88,000 CAUTION Weight: 482 lbs. (219 kg) All electrical and gas connections must be in accordance with local electrical codes and any other applicable codes. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 4: General Notes

    12 months from the date of installation; not to exceed 15 months from the date of manufacture . Use of any non-genuine Prince Castle parts voids this warranty. All work must be performed by an author- ized Prince Castle Service Agent, except as provided herein.
  • Page 5 Prince Castle distributors and service agencies will void the warranty and may significantly alter the perfor- mance of your broiler. The use of non-Prince Castle parts is capable of affecting these criteria, and may affect broiler performance, parts longevity, and food safety. Your local authorized Prince Castle distributor and service agent has been factory trained and has a complete supply of parts for your Prince Castle broiler.
  • Page 6 Use only genuine Prince Castle replacement parts for your broiler. Failure to do so will void the warranty and may signifi- cantly alter the performance of your broiler. The use of non-Prince Castle parts may affect broiler performance, parts longevity and safety.

  • Page 7: Installation

    Recommended Tools Utility Knife or Scissors Socket wrench with 9/16" socket  Remove (2) straps using utility knife or scissors.  Remove the cardboard top tray. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 8 (2) wraps.  Remove the (2) corner foam and (2) support wooden beams from the top of the unit. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 9 This will allow the (4) wooden parts to come loose.  Install the (2) ramps to the pallet to the side the arrows on the pallet are pointing towards (not shown). PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 10  Remove the Plenum from top of the unit.  Locate the (2) foam blocks and remove them from the unit. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 11 Locate the foam block on the side cutout and remove it from the unit.  Remove the foam piece that is below the conveyor belt.  Remove the white tape from the unit. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 12 WARNING: This product can expose you to chemicals, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov . PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 13 Power requirements are stated on the unit nameplate and must be connected accordingly. Before starting broiler, tighten all electrical connections in control box. An electrical wiring diagram can be found inside the control box. Note: Disconnect power before servicing or cleaning. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 14 B.10 Pre-Operation Check Be sure that all parts are installed in the proper location. -Ventilation is turned on -Broiler is plugged in -Gas line is connected PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 15 16. Disconnect hose from valve pressure boss. 17. Use Allen key to turn the outlet pressure test screw clockwise to stop the flow of gas. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 16: Operation

    (Diagram 2). It takes approximately 40 minutes for broiler to reach steady cook temperature from the room temperature. Tap to change set point Temperature (Manager PIN Is required) Diagram 2 PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 17 Press and Hold to reverse belt direction Tap to adjust cook speed Tap to select food Product. Diagram 3 Tap for technical Tap for system menus. Information. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 18 4. As product is fed into the broiler, additional product can be placed on the stack if required. Lane 1 Lane 2 Left Right Left Right Diagram 4 Pusher Bar Maximum height of product stack. Diagram 5 PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 19 3. Wait until broiler cools down before cleaning or servicing. Your Prince Castle Flame King Broiler is designed to automatically stop gas flow to the broiler in the event of power fail- ure, gas pressure loss or any other related incident. No attempt to operate this appliance should be made in the event of a power failure.

  • Page 20: Parts Identification

    SHIELD - HEAT/GREASE COVER - LEFT, AUTO FEEDER RACK - HOLDING BINS COVER - RIGHT, AUTO FEEDER TRAY - LANDING ZONE CARTRIDGE - LEFT, AUTO FEEDER PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 21 PARTS IDENTIFICATION Item # Description BURNERS - TUBE, NG SHIELD -HEAT, EXIT RAMP COVER - UPPER EXIT SCRAPER - REAR SHAFT—REAR SCRAPER RAMP - EXIT PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 22: Cleaning And Assembly

    1. Pull each heat vent out slightly parts. from the bottom, then lift off. 2. Wash, rinse, and sanitize in the 3-compartment sink. When to clean the Clean: part. Once daily PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 23 This warning symbol shows a step in the procedure that must be followed exactly or broiler performance could be affected. This “puzzle” symbol shows a step in the reassembly proce- dure that must be followed. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 24 2. Wash, rinse, and sanitize in the 3- compartment sink Clean: Every four hours REASSEMBLY: Slide the feeder cover back into place until it is securely in position. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 25 1. Lift and remove tray from auto-feeder hooks. 2. Wash, rinse, and sanitize in the 3–compartment sink. Clean: Once daily. REASSEMBLY: Place tray back on auto-feeder hooks. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 26 REASSEMBLY: Slide warming pan shield back in and ensure it is in position. Slide front grease pan back in and ensure it is in position. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 27 Instructions: 1. Spray water into towel 2. Wipe down the display screen until clean Clean: Once daily. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 28 3. Lay flat to drain water and let air dry overnight. 4. Make sure catalyst is completely dry before installing back onto the unit Clean: Once daily. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 29 3. Wash with a scrub pad, rinse, and sanitize in the 3- compartment sink. Clean: Once daily. REASSEMBLY: Slide component back in position and ensure it is secured in place. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 30 Clean: Once daily. REASSEMBLY: Hook shield on top pin. Allow it to rotate down- ward against bottom pin and ensure it is secured in place. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 31 F) Rear Cover 2. Scrub clean and rinse with a clean wet rag. G) Rear Scraper Shaft H) Top of Towers Clean: Left Tower Once daily. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 32 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Clean: Once monthly. PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 33: Troubleshooting

    Check that the ventilation hood is ON and working kitchen Check that the broiler is properly positioned under the ventilation hood Check condition of catalyst if equipped PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 34 Analog to digital converter initialization failed ERROR_TIM_INIT_FAIL Timer initialization failed Flame Control Failure - unable to maintain de- ERROR_FLAME_CONTROL sired temperature ERROR_GENERAL_SYSTEM_FAULT General Fault - Check the system PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 35: Parts List

    95-4430 CBL BROILER EMB DISPLAY IOT MODULE TO BROILER HARNESS 95-4428 95-4431 CBL, EXT, MOTOR, ORIENTAL (N51556) 95-4429 CBL BROILER EMB GAS VALVE GRN (N51602) PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 36 BURNER IGNITION AND CONTROL ITEM # PART # DESCRIPTION 1000-814 SENSOR—FLAME, IR BURNER 1000-146 IGNITOR—SPARK. IR & TUBE 1000-745 SENSOR—FLAME, TUBE BURNER 1000-818 MODULE—IGNITION, FENWAL PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 37 FITTING—BULKHEAD, 1/2" NPT X 1/8" NPT 1000-716 FITTING—ELBOW, M TO F, 1/2" NPT, BRASS 1000-711 ORIFICE—#38, TUBE BURNER 1000-567 KIT HIGH ALTITUDE (ORIFICES—#44) * NOT SHOWN PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 38 AUTOLOADER COMPONENTS ITEM # PART # DESCRIPTION 1000-305 TRAY—AUTOLOADER BASE 1000-310 CARTRIDGE—AUTOLOADER, LEFT 1000-302 COVER—AUTOLOADER, LEFT 1000-325 CARTRIDGE—AUTOLOADER, RIGHT 1000-303 COVER—AUTOLOADER, RIGHT 1000-301 PLATE—LIMITER, AUTOLOADER PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 39 FLAME KING BROILER G. PARTS LIST (CONTINUED) TUBE/IR BURNER COMPONENTS ITEM # PART # DESCRIPTION 1000-955 BURNER—TUBE ASM 1000-920 SHIELD—TUBE BURNER 1000-302 BURNER—IR ASM PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 40 G. PARTS LIST (CONTINUED) REAR SCRAPER/EXIT RAMP COMPONENTS ITEM # PART # DESCRIPTION 1000-527 SHIELD—HEAT, EXIT RAMP 1000-364 SCRAPER—REAR 1000-353 RAMP—EXIT, NON TEFLON 1000-753 TOOL—CLEANING PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 41 FLAME KING BROILER G. PARTS LIST (CONTINUED) LANDING ZONE/HEAT SHIELD COMPONENTS ITEM # PART # DESCRIPTION 1000-347 TRAY—LANDING ZONE 1000-343 RACK—HOLDING PANS 1000-360 PAN—GREASE/HEAT SHIELD PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 42 FLAME KING BROILER G. PARTS LIST (CONTINUED) THERMOCOUPLES ITEM # PART # DESCRIPTION 1000-414 SENSOR—THERMOCOUPLE #1 1000-415 SENSOR—THERMOCOUPLE #2 1000-416 SENSOR—THERMOCOUPLE #3 1000-417 SENSOR—THERMOCOUPLE #4 PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 43 FLAME KING BROILER G. PARTS LIST (CONTINUED) Chains ITEM # PART # DESCRIPTION 1000-228 CHAIN—GRILL 1000-504 CHAIN—#25 ROLLER, AUTOLOADER 1000-927 CHAIN—#25 ROLLER, MAIN DRIVE PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 44 FLAME KING BROILER G. PARTS LIST (CONTINUED) Exhaust ITEM # PART # DESCRIPTION 1000-565 ASSY—IMPEDANCE PLATE 1000-552 CATALYST—BROILER (OPTIONAL) PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 45 FLAME KING BROILER G. PARTS LIST (CONTINUED) CART ITEM # PART # DESCRIPTION 1000-212 CASTER W/BRAKE PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

  • Page 46: Wiring Diagram

    FLAME KING BROILER H. WIRING DIAGRAM PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...
  • Page 47 FLAME KING BROILER Prince Castle 355 East Kehoe Blvd. Carol Stream IL, 60188 USA 800-PCASTLE (630) 462-8800 www.princecastle.com PN: 1000-605 | User Manual – Prince Castle Flame King Broiler Rev: A Updated: 4/13/2022...

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