Notes On Safety; Installation Conditions; Required Material And Tools; Preparation - Emerson AVENTICS 645 Operating Instructions Manual

Pressure regulator for railway applications
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  • ENGLISH, page 12
Ambient conditions
• Only use the product in non-aggressive industrial atmospheres (explosion
protection). Only then can explosion protection be guaranteed.
• If the ambient air contains aggressive substances: Get in touch with our con-
tact address to determine whether use of the product is still possible (contact
data: see back cover).
• Let the product acclimatize for a few hours before installation. Otherwise wa-
ter may condense in the housing.
Limits
• Comply with the limits (accident prevention, material protection). Limits: see
section g 13. Technical data.
Accessibility
Install the product in the system part so that the following connections and oper-
ating parts are always accessible or have enough room:
• Electrical connections
• Pneumatic connections
• Cable and tubing
Personnel qualifications
Assembly only by qualified personnel (see section g 2.5. Personnel qualifications
).
Set-up regulations in the country of use
• Observe the set-up regulations in the country of use

6.1.2 Notes on safety

To eliminate risks during assembly, observe the notes on safety: see section
g 2.6.1. Notes on safety.

6.1.3 Installation conditions

The installation conditions include the specifications that apply specifically to the
product family that your product belongs to.
General requirements
• Make sure that the product is installed in a manner that protects it from all
types of mechanical loads.
• Install the product in an area protected from UV radiation.
Product-specific requirements
Mounting orientation
• Mounting orientation: see section g 13. Technical data.

6.1.4 Required material and tools

Mounting material
• Mounting bracket (optional)
• Panel nut
• Padlock or similar to lock adjustment screw (optional)
If you use AVENTICS mounting material, see the online catalog for the relevant
data. Important information for assembly:
• Dimensions
• Tightening torques: Observe the values in the online catalog.
If no information is given on tightening torques or you use your own mounting
material, the generally recognized rules of technology apply to assembly.
Tool
• For versions with low flow: Open-end wrench, wrench size 11/32"
• For versions with high flow: Open-end wrench, wrench size 13
• Open-end wrench, wrench size 14
• Allen key, wrench size 3
• Allen key, wrench size 4
• Allen key, wrench size 5
• Small screwdriver
AVENTICS™ 645 | 548325-001 | English

6.2 Preparation

6.2.1 Notes

• Do not carry out any work on the system during preparation (accident preven-
tion).

6.2.2 Unpacking and checking the product

1. Unpacking the product.
NOTICE! Do not remove sealing plugs on pneumatic connections immedi-
ately, but only when performing the assembly. This prevents contamination
and possible malfunction (material protection).
2. Check the material number to see if the product matches your order.
The material number can be found on the housing of the product.
3. Check the product for transport and storage damage.
Do not install a damaged product. Return damaged products together with
the delivery documents (address: see back cover).
4. Prepare required accessories, materials and tools.

6.2.3 Implementing safety measures

Procedure
All work has to be prepared as follows:
1. Close off dangerous areas (accident prevention).
2. Make sure the system or system part is not under pressure or voltage.
3. Protect the system against being restarted.
4. Allow the product and adjacent system parts to cool down (accident preven-
tion).
5. Wear protective clothing (accident prevention).

6.3 Installation

6.3.1 Mounting the product

Mounting options
• A: Inline versions: with panel nut through suitable hole
• B: Inline versions: with mounting bracket
• C: Crimped versions
A
Inline versions: Mounting with panel nut through a suitable hole (A)
1. If necessary, drill a suitable through hole for assembly.
Size: see dimensions in section g 4.3. Versions.
2. Guide product through hole and fasten with panel nut (1) from the other side
(1/4 turn).
3. Check for firm fastening.
Inline versions: Mounting with mounting bracket (B)
1. Mount the mounting bracket at a suitable location.
Use suitable mounting materials (not included in the scope of delivery).
2. Slide the mounting bracket (2) over the adjustment head from above.
B
1
3
2
17

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