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Emerson Branson 2000X ae Welding System Manuals
Manuals and User Guides for Emerson Branson 2000X ae Welding System. We have
1
Emerson Branson 2000X ae Welding System manual available for free PDF download: Operating Manual
Emerson Branson 2000X ae Operating Manual (120 pages)
Brand:
Emerson
| Category:
Controller
| Size: 10 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Figure 1.1 Connector Label on the 2000X Ae Actuator
13
Figure 1.2 Caution Label on the 2000X Ae Actuator for the Factory Air Supply
13
Figure 1.3 Safety Labels on Front of the 2000X Ae Actuator
13
General Precautions
14
Table 1.1 Manufacturers of Protective Materials and Equipment
15
Figure 1.4 CE Mark
17
Warranty
18
How to Contact Branson
19
Returning Equipment for Repair
20
Table 1.2 Branson Contacts
21
Obtaining Replacement Parts
23
Disposing Obsolete Machines and Accessories
24
Chapter 2: Introduction to the 2000Xae Actuator
25
Models Covered
26
Figure 2.1 Left Side View of the 2000Xae Actuator
26
Overview of this Model
27
Features of the System
28
Controls and Indicators
29
Welding Systems
30
Glossary
32
Chapter 3: Delivery and Handling
37
Shipping and Handling
38
Table 3.1 Environmental Specifications
38
Receiving
39
Table 3.2 Inspect the Actuator Upon Delivery
39
Unpacking
40
Returning Equipment
41
Chapter 4: Installation and Setup
43
About Installation
44
Handling and Unpacking
45
Figure 4.1 Unpacking the Stand (Actuator on a Base); Right-Side View of Stand
46
Figure 4.2 Unpacking the Stand (15 Khz Ae Actuator on a Base), Right-Side View of the Stand
46
Figure 4.3 Unpacking the Stand (Actuator on a Hub); Hub Shown Separately
47
Figure 4.4 Ultrasonic Converter (J-Type for Stand-Alone Use) and Booster
49
Take Inventory of Small Parts
50
Table 4.1 Small Parts Included (=X) with Power Supply And/Or Actuator Assemblies
50
Table 4.2 List of Cables
51
Installation Requirements
52
Table 4.3 Environmental Specifications
52
Table 4.4 Input Power Requirements
52
Table 4.5 Cubic Feet of Air Per Minute Per Inch of Stroke Length (each Direction)
54
Figure 4.5 Power Supply Dimensional Drawing
55
Figure 4.6 2000X Ae Actuator Dimensional Drawing
56
Figure 4.7 2000X 15 Khz Ae Actuator Dimensional Drawing
57
Figure 4.8 Block Wiring Diagram
58
Installation Steps
60
Figure 4.9 Base Mounting Centers
61
Figure 4.10 Base Mounting Centers 2000X 15 Khz Ae Actuator
61
Figure 4.11 Mounting Bolt Pattern for the Hub (for Stand on Hub)
62
Figure 4.12 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
64
Figure 4.13 Rear View of 2000X 15 Khz Ae Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
65
Figure 4.14 Connections on Rear of Power Supply
66
Figure 4.15 Electrical Connections from Power Supply to a 2000X-Series Actuator
67
Figure 4.16 Start Switch Connection Codes
68
Table 4.6 Printer Compatibility
69
Figure 4.17 User I/O Cable Identification and Wire Color Diagram
70
Table 4.7 User I/O Cable Pin Assignments
72
Figure 4.18 International Harmonized Line Cord Color Code
73
Table 4.8 User I/O Input and Output Function Selection
73
Table 4.9 User I/O DIP Switch Functions
74
Guards and Safety Equipment
75
Figure 4.19 Actuator Emergency Stop Button
75
Rack Mount Installation
76
Table 4.10 Rack Mount Installation
76
Figure 4.20 Detail of Rack Mount Handle Kit Assembly
77
Assemble the Acoustic Stack
78
Table 4.11 Tools
78
Table 4.12 Acoustic Stack Assembly for a 15 Khz System
78
Table 4.13 Acoustic Stack Assembly for a 20 Khz System
79
Table 4.14 Acoustic Stack Assembly for a 30 Khz System
79
Table 4.15 Acoustic Stack Assembly for a 40 Khz System
80
Figure 4.21 Assembling the 20 Khz Acoustic Stack
81
Table 4.16 Stud Torque Values
81
Figure 4.22 Connecting Tip to Horn
82
Table 4.17 Tip to Horn Torque Specifications
82
Figure 4.23 Installing a 15 Khz, 20 Khz and 30 Khz Stack in a Branson Actuator
83
Figure 4.24 Installing a 40 Khz Stack in a Branson Actuator
84
Mounting the Fixture on the Branson Base
85
Figure 4.25 Mounting Circles on Base
85
Testing the Installation
86
Figure 4.26 Normal Front Panel Display after Power-Up
86
Still Need Help
87
Technical Specifications
90
Table 5.1 Environmental Specifications
90
Table 5.2 Max. Welding Force, Dynamic Trigger Force, Dynamic Follow-Through
90
Table 5.3 Maximum Traverse Speed (Application Dependant)
90
Physical Description
91
Table 5.4 Description of Controls on Base
91
Figure 5.1 2000X Actuator Pneumatic Schematic
92
Chapter 6: Operation
95
Actuator Controls
96
Initial Actuator Settings
98
Table 6.1 to Adjust the Mechanical Stop
100
Operating the Actuator
101
Table 6.2 to Operate the Ae Actuator
101
Chapter 7: Maintenance
103
Calibration
104
Periodic and Preventive Maintenance
105
Table 7.1 Component Replacements Based on Cycles Run
107
Parts Lists
108
Table 7.2 Accessories List for Ae Actuator
108
Table 7.3 Spare Parts List for the Actuator
110
Table 7.4 Suggested Spares
111
Table 7.5 Accessories List 2000X 15 Khz Ae Actuator
113
Table 7.6 Spare Parts List 2000X 15 Khz Ae Actuator
113
Table A.1 Manual Revisions
116
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