Sign In
Upload
Manuals
Brands
Emerson Manuals
Controller
Branson 2000X
Emerson Branson 2000X Benchtop Systems Manuals
Manuals and User Guides for Emerson Branson 2000X Benchtop Systems. We have
2
Emerson Branson 2000X Benchtop Systems manuals available for free PDF download: Operating Manual, Original Instructions Manual
Emerson Branson 2000X Operating Manual (228 pages)
Brand:
Emerson
| Category:
Power Supply
| Size: 5 MB
Table of Contents
Table of Contents
5
Safety Requirements and Warnings
12
General Precautions
13
Warranty
16
How to Contact Branson
17
Returning Equipment for Repair
18
Table 1.1 Branson Contacts
19
Obtaining Replacement Parts
21
Disposing Obsolete Machines and Accessories
22
Chapter 2: The 2000Xt Power Supply
23
Models Covered
24
Overview of These Models
25
Compatibility with Branson Products
26
Features
27
Front Panel Controls
31
Welding Systems
32
Glossary
33
Chapter 3: Delivery and Handling
37
Shipping and Handling
38
Receiving
39
Table 3.2 to Inspect the Power Supply When It Is Delivered, Take the Following Steps
39
Unpacking
40
Table 3.3 Unpacking Procedure
40
Returning Equipment
41
Chapter 4: Installation and Setup
43
About Installation
44
Handling and Unpacking
45
Figure 4.1 Unpacking the Stand (Actuator on a Base); Right-Side View of Stand
46
Figure 4.2 Unpacking the Stand (Actuator on a Hub); Hub Shown Separately
47
Figure 4.3 Ultrasonic Converter (J-Type for Stand Use) and Booster
48
Take Inventory of Small Parts
49
Table 4.1 Small Parts Included (=X) with Power Supply And/Or Actuator Assemblies
49
Table 4.2 List of Cables
50
Installation Requirements
51
Figure 4.4 Aed Actuator Dimensional Drawing
52
Figure 4.5 Power Supply Dimensional Drawing
53
Table 4.3 Environmental Specifications
54
Table 4.4 Input Power Requirements
54
Installation Steps
57
Figure 4.6 Base Mounting Centers
58
Figure 4.7 Mounting Bolt Pattern for the Hub (for Stand on Hub)
59
Figure 4.8 Actuator Rear View, Mounting Surface, Bolt and Guide Pin Locations
60
Figure 4.9 Connections on Rear of Power Supply
62
Figure 4.10 Electrical Connections from Power Supply to a 2000X-Series Actuator
63
Start Switch Connection (Automation)
64
Figure 4.11 Start Switch Connection Codes
64
Figure 4.12 User I/O Cable Identification and Wire Color Diagram
66
Table 4.5 User I/O Cable Pin Assignments, Alphabetical Order
66
Figure 4.13 International Harmonized Line Cord Color Code
69
Table 4.6 User I/O Input and Output Function Selection
69
Table 4.7 User I/O DIP Switch Functions
70
Guards and Safety Equipment
71
Figure 4.14 Actuator Emergency Stop Button
71
Rack Mount Installation
72
Figure 4.15 Detail of Rack Mount Handle Kit Assembly
72
Table 4.8 Rack Mount Handle Kit Assembly
72
Assemble the Acoustic Stack
74
Table 4.9 Tools
74
Table 4.10 Assembly for a 15 Khz and 20 Khz System
74
Table 4.11 Assembly for a 30 Khz System
75
Table 4.12 Assembly for a 40 Khz System
76
Figure 4.16 Assembling the 20 Khz Acoustic Stack
77
Table 4.13 Stud Torque Values
77
Figure 4.17 Connecting Tip to Horn
78
Table 4.14 Tip to Horn Torque Values
78
Installing the Ultrasonic Stack in the Actuator
79
Figure 4.18 Installing a 20 Khz Stack in a Branson Actuator
79
Figure 4.19 Installing the 40 Khz Stack in a Branson Actuator
80
Figure 4.20 Mounting Circles on Base
81
Testing the Installation
82
Figure 4.21 Normal Front Panel Display after Power-Up
82
Still Need Help? or Parts? Have Questions
83
Technical Specifications
86
Table 5.1 Environmental Specifications
86
Table 5.2 Electrical Input Operating Voltages
86
Table 5.3 Input Current and Fuse Requirements
86
Physical Description
88
Standard Modules and Components
89
Figure 5.2 20 Khz CR20 Converter Dimensions
91
Figure 5.3 20 Khz Booster Dimensions
91
Figure 5.4 20 Khz Converter/Booster/Horn, Typical Dimensions
92
Figure 5.5 30 Khz Converter Dimensions
92
Figure 5.6 30 Khz Booster Dimensions
93
Figure 5.7 30 Khz, CA - 30 Converter with Booster
93
Figure 5.8 30 Khz Converter/Booster/Horn, Typical Dimensions
94
Figure 5.9 40 Khz, 4TR and 4TJ Converter Dimensions
94
Figure 5.10 40 Khz, 4TH Converter Dimensions
94
Figure 5.11 40 Khz, 4TP Converter Dimensions
95
Figure 5.12 40 Khz Booster Dimensions
95
Figure 5.13 40 Khz Converter/Booster/Horn, Typical Dimensions
95
Chapter 6: Operation
97
2000X External Communication Functions
98
Front Panel Controls
105
Figure 6.1 Front Panel of the 2000X Time Power Supply
106
Table 6.1 Testing the Welding System
109
System Menus
111
Figure 6.2 Typical Weld Results as Displayed on the Opening Screen
111
Figure 6.3 Column Setup Screens
112
Figure 6.4 Test Screen
113
Using the Main Menu
114
Figure 6.5 System Configuration Screens
114
Table 6.2 Code Output
118
Table 6.3 Failures and Associated Alarms When Start Signal Is Lost
121
Table 6.4 User I/O Inputs and Outputs
124
Figure 6.6 System Information Screen
126
Figure 6.7 Diagnostics Screen
127
Figure 6.8 Horn Signature Screen During Scan
129
Figure 6.9 Horn Signature Screen
129
Figure 6.10 Compare Data Screen
130
Figure 6.11 Horn down Screen
131
Figure 6.12 Save/Recall Presets Screen
132
Figure 6.13 Save Presets Pop-Up Screen
132
Figure 6.14 Name Preset Keypad
133
Table 6.5 Preset Naming
133
Figure 6.15 Verify Preset Screen
134
Figure 6.16 Print Menu
136
Table 6.6 Selecting the Epson Printer Driver
138
Using the Weld Setup Menu
139
Table 6.7 Description of Weld Modes
139
Table 6.8 Weld Mode Select
139
Figure 6.17 Time Weld Mode Setup
140
Figure 6.18 Ground Detect Weld Mode Setup
141
Figure 6.19 Weld Setup
142
Figure 6.20 Amplitude Setup
142
Table 6.9 Pretrigger Setup
143
Figure 6.22 Power Match Curve
144
Figure 6.23 Cycle Abort
147
Table 6.10 Frequency Offset
147
Table 6.11 Afterburst
148
Table 6.12 Write in Field
149
Figure 6.24 Quality Screen
150
Figure 6.25 Quality Screen
150
Figure 6.26 Infinity QS Interface
151
Figure 6.27 Visual Quality Limits
152
Table 6.13 Graphs
152
Chapter 7: Maintenance
153
2000X Series Preventive Maintenance
154
Parts Lists
155
Table 7.2 2000X-Series System Cables (External)
157
Table 7.3 Suggested Spares
157
Figure 7.1 Interconnect Diagram, Power Supply
159
Troubleshooting
160
Figure 7.2 Alarm Signal Displayed on the System Information Screen
160
System Alarm Tables
162
Table 7.4 Cycle Modified Alarms and Messages, with Probable Cause and Corrective Action
164
Table 7.5 Failure of Alarms and Messages, with Probable Cause and Corrective Action
164
Table 7.6 no Cycle Alarms and Messages, with Probable Cause and Corrective Action
169
Table 7.7 Suspect/Reject Alarms and Messages, with Probable Cause and Corrective Action
172
Table 7.8 Setup Alarms and Messages, with Probable Cause and Corrective Action
178
Figure 6.21 Pretrigger
188
Table 7.9 Overload Alarms and Messages, with Probable Cause and Corrective Action
198
Table 7.10 Note Alarms and Messages, with Probable Cause and Corrective Action
199
Service Events
201
Table 7.11 Voltage Test Points
201
Parts Replacement
203
Figure 7.3 Component Location of 2000X Modules
204
Figure 7.4 Front Panel, Exploded Parts View
204
Table 7.12 Removing the Touch Screen Display (VGA)
205
Table 7.13 Removing the Power Supply Module
206
Table 7.14 Removing the DC Power Supply
207
Table 7.15 Removing the User I/O Board
208
Table 7.16 Removing the Battery for the Backup RAM (BBRAM)
208
Table 7.17 Removing the System Controller Board
209
Figure 7.5 Location and Orientation of U53, U54, U55, and U56
210
Figure 7.6 SBC PC Board Connector Layout
211
Table 7.18 Removing the SBC PC Board
211
Figure 7.7 Lineboard EDP 100-242-1199R
212
Table 7.19 Removing the Line Board
212
Table 7.20 Removing and Replacing the Line Fuses
213
Table 7.21 Removing a Cooling Fan
213
Appendix A: Automation
215
2000X Series Automation
216
Table A.1 Air Consumption
219
Appendix B: Alarm Index
221
Appendix C: Manual Revisions
227
Manual Revisions
228
Figure C.1 Location of the Information Label in the 2000X Distance Power Supply
228
Table C.1 Manual Revisions
228
Advertisement
Emerson Branson 2000X Original Instructions Manual (96 pages)
Micro Actuator
Brand:
Emerson
| Category:
Controller
| Size: 8 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Figure 1.1 Connector Label Located on the Back of the 2000X Micro Actuator Interface Box
13
Figure 1.2 Caution Label Found on the Front of the 2000X Micro Actuator
13
Figure 1.3 Caution Label Found on the Front of the 2000X Micro Actuator
13
Figure 1.4 Warning Labels Found on the Back of the 2000X Micro Actuator
14
Figure 1.5 Warning Label Found Inside the 2000X Micro Actuator
14
General Precautions
15
Table 1.1 Hearing Protectors
16
Table 1.2 Sound Absorbing Materials
16
Table 1.3 Static Protection Equipment
16
Warranty Statement Disclaimer
18
Table 1.4 Warranty Period
18
How to Contact Branson
20
Returning Equipment for Repair
21
Table 1.5 Branson Contacts
23
Obtaining Replacement Parts
24
Chapter 2: Introduction
25
Models Covered
26
Figure 2.1 Frontal View of the 2000X Micro Actuator Power Supply Manual Set
27
Table 2.1 Frontal View of the 2000X Micro Actuator and Interface Box
27
Overview of this Model
29
Features of the System
30
Controls and Indicators
32
Welding Systems
33
Glossary of Terms
35
Table 2.2 Glossary of Terms
35
Chapter 3: Delivery and Handling
41
Shipping and Handling
42
Table 3.1 Environmental Specifications
42
Receiving
43
Table 3.2 Receiving
43
Unpacking the Actuator and Interface Box
44
Returning Equipment
45
Technical Specifications
48
Table 4.1 Environmental Specifications
48
Table 4.2 2000X Micro Actuator Performance Specifications
48
Physical Description
49
Figure 4.1 2000X Micro Actuator Pneumatic System
50
Chapter 5: Installation and Setup
51
About Installation
52
Handling and Unpacking
53
Figure 5.1 Ultrasonic Converter (J-Type for Stand Alone Use) and Booster
54
Table 5.1 Ultrasonic Converter
54
Take Inventory of Small Parts
55
Table 5.2 Power Supply And/Or Actuator Assemblies
55
Table 5.3 List of Cables
55
Installation Requirements
56
Figure 5.2 Power Supply Dimensional Drawing
56
Figure 5.3 2000X Micro Actuator and Interface Box Dimensional Drawing
56
Table 5.4 Environmental Specifications
56
Figure 5.4 Block Wiring Diagram
59
Table 5.5 Input Power Requirements
59
Table 5.6 Air Cylinder Consumption
60
Installation Steps
62
Figure 5.5 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
63
Figure 5.6 Interface Box Mounting Plate (Optional)
63
Figure 5.7 Mechanical Stop Installations and Adjustment
65
Figure 5.8 Connections on Rear of Power Supply
66
Figure 5.9 Electrical Connections from Power Supply to a 2000X Micro Actuator and Interface Box
67
Figure 5.10 Start Switch Connection Codes
68
Figure 5.11 Line Cord Color Code
69
Safety Equipment
70
Assembly the Acoustic Stack
71
Table 5.7 Tools
71
Table 5.8 Assembling the 40 Khz Acoustic Stack
71
Figure 5.12 Assembling the 40 Khz Acoustic Stack
72
Table 5.9 Stud Torque Values
72
Figure 5.13 Connecting Tip to Horn
73
Table 5.10 Tip to Horn Torque Specifications
73
Figure 5.14 Installing the 40 Khz Stack in the 2000X Micro Actuator
74
Testing the Installation
75
Figure 5.15 Normal Front Panel Display after Power-Up
75
Still Need Help
76
Chapter 6: Operation
77
Actuator Controls
78
Initial Actuator Settings
79
Table 6.1 to Adjust the Mechanical Stop
82
Figure 6.1 Mechanical Stop Installation and Adjustment
83
Operating the Actuator
84
Table 6.2 to Operate the 2000X Micro Actuator
84
Chapter 7: Maintenance
85
Calibration
86
Periodic and Preventive Maintenance
87
Table 7.1 Component Replacements Based on Cycles Run
90
Parts Lists
91
Table 7.2 Accessories List for 2000X Micro Actuator
91
Table 7.3 Spare Parts List for the 2000X Micro Actuator
91
Table 7.4 Suggested Spares
93
Advertisement
Related Products
Emerson BETTIS E796 2000 M2CP
Emerson Fisher easy-Drive 200L
Emerson Fisher easy-Drive 200R
Emerson 2000LP Series
Emerson Branson 2000X ae
Emerson Branson 2000X ao
Emerson Fisher 2052
Emerson TESCOM 20-1000 Series
Emerson TESCOM 20-1100 Series
Emerson Branson Ultrasplice 2032S
Emerson Categories
Controller
Control Unit
Transmitter
Measuring Instruments
Fan
More Emerson Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL