Specialized LEVO 2022 Technical Manual
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Specialized LEVO 2022 Technical Manual

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TECHNICAL GUIDE
SCHEMATIC - SMALL PARTS
2022

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  • Page 1 TECHNICAL GUIDE SCHEMATIC - SMALL PARTS 2022...

  • Page 2: Table Of Contents

    SPECIALIZED BICYCLE COMPONENTS We may occasionally issue updates and addendums to this document. Please periodically check www.specialized.com or contact Rider Care to make sure you have the latest information. 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 0000172595_SC_R1, 03/21 Info: www.specialized.com...
  • Page 3 GEOMETRY FRAME SIZE FRAME SIZE FRAME SIZE A STACK (mm) FORK RAKE/OFFSET (mm) HANDLEBAR WIDTH (mm) B REACH (mm) FRONT CENTER (mm) STEM LENGTH (mm) 35/40 35/40 C HEAD TUBE LENGTH (mm) K CHAINSTAY LENGTH (SHORT SETTING) SADDLE WIDTH (mm) D HEAD TUBE ANGLE (°) 64.5 °...

  • Page 4: Dropper Housing Guide Tube

    DROPPER HOUSING GUIDE TUBE < TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm Nylon Guide Tube ICR Guide Base ICR Guide Cover, 2 Wires x 2 Cables...
  • Page 5 DROPPER HOUSING GUIDE TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Nylon Guide Tube Different lengths per size S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm Dropper Guide S216500005 Dropper Guide Bolts...

  • Page 6: Dropper Housing Guide Alignment- Alloy Frame

    DROPPER HOUSING GUIDE ALIGNMENT- ALLOY FRAME 26.982 TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Nylon Guide Tube Different lengths per size S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm Dropper Guide S216500005 Alloy frames: If the housing guide tube is loose in the down tube it could cause the battery to snag.

  • Page 7: Cable Guide & Dropper Post Stopper - Carbon Frame

    CABLE GUIDE & DROPPER POST STOPPER - CARBON FRAME TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf ICR Guide Bolt M4 x 12 mm x 0.7 mm P 2.5 mm hex 35.5 ICR Motor Housing Guide S216500004 Washers M4 mm x 4.2 mm ID x 7 mm OD x 0.8 mm THK Seatpost Limiter S219900041 Seatpost Limiter Screw...

  • Page 8: Cable Guide & Dropper Post Stopper - Alloy Frame

    CABLE GUIDE & DROPPER POST STOPPER - ALLOY FRAME 26.982 TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf ICR Guide Bolt M4 x 12 mm x 0.7 mm P 2.5 mm hex 35.5 ICR Motor Housing Guide S216500004 Washers M4 mm x 4.2 mm ID x 7 mm OD x 0.8 mm THK Seatpost Limiter Bolt M4 x 12 mm stainless steel bolt...

  • Page 9: C H A I N S Tay - G U I D E T U B E A S S E M B Ly

    CHAINSTAY - GUIDE TUBE ASSEMBLY: CARBON FRAME < REAR BRAKE DERAILLEUR NYLON ICR TUBE TORQUE GUIDE TUBE LENGTH PART NAME PART NUMBER SPEC TOOL in-lbf REAR DERAILLEUER TUBE 1070 mm 1105 mm 1125 mm 1145 mm 1190 mm 1205 mm Chainstay Carbon (Gloss Carbon) REAR BRAKE TUBE 925 mm...

  • Page 10: Chainstay - Guide Tube Assembly: Alloy Frame

    CHAINSTAY - GUIDE TUBE ASSEMBLY: ALLOY FRAME 26.982 REAR BRAKE DERAILLEUR TORQUE ALLOY FRAME GUIDE TUBE PART NAME PART NUMBER SPEC TOOL LENGTH in-lbf REAR DERAILLEUER TUBE 780 mm 780 mm 780 mm 780 mm 780 mm 780 mm Chainstay Alloy (Satin Black) S211500002 REAR BRAKE TUBE 660 mm...
  • Page 11 CHAINSTAY - GUIDE TUBE ASSEMBLY - ALLOY FRAME 26.982 TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Plastic Sidearm Frame Cover Sidearm Cable Guide S226500007 M4 Mounting Screw 3 mm hex Sidearm Cable Guide Mounting Screw SIDE ARM CABLE GUIDE ASSEMBLY: „...

  • Page 12: M O T O R M O U N T I N G H A R D W A R

    Motor Carrier S5 - S6 S219900033 For use on S5 and S6 Frames Only Motor S196800005 Specialized 2.2, Custom RX trail tuned This is a shared motor part# between Levo Gen. 2 and Gen. 3. Main Harness S216800018 Spare lever available...
  • Page 13 MOTOR MAIN PIVOT ASSEMBLY FRAME FRAME CHAINSTAY NYLON ICR TUBE CHAINSTAY TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Main Pivot Sleeve 10 mm ID x 21 mm OD x 3 mm W, S-Steel Part of Suspension Bolt Kit S210500012 Main Pivot Spacer 12 mm ID x 23 mm OD x 3 mm W, Alu...

  • Page 14: M O T O R C O V E

    MOTOR COVER FLEX TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf DS Motor Cover mounting screws Countersunk Bolt - M4 x 10 mm x 0.7 mm p - S-Steel 2.5 mm hex Part Of Motor DS Motor Cover mounting screws Cover Kit Countersunk Bolt - M4 x 10 mm x 0.7 mm p - S-Steel 2.5 mm hex...

  • Page 15: M O T O R B O Lt

    MOTOR BOLTS TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Chain Guide S211200004 DS - Main Pivot Bolt M10 mm x 35 mm x I .25 mm P - S Steel Custom left-hand thread Part of Suspension NDS - Main Pivot Bolt Bolt Kit M10 mm x 35 mm x I .25 mm P - S Steel Custom right-hand thread...

  • Page 16: C H A I N G U I D

    CHAIN GUIDE 5 MM TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Chain Guide - Back Plate SETTING THE CHAIN GUIDE POSITION: Chain Guide - Inner Plate „ Shift to the lowest gear. Chain Guide - Outer Plate 1: the outer chain guide face upwards. „...

  • Page 17: S P E E D S E N S O R C A B L

    SPEED SENSOR CABLE Speed sensor TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Speed Sensor Cable S216800025 Speed Sensor Grommet S216800021 Speed Sensor Bolt M4 x 8 mm x 0.7mm p 3 mm hex Thread the speed sensor cable from the main pivot end of the chainstay through the outer hole on the non-drive side, exiting the chainstay „...

  • Page 18: S P E E D S E N S O R H O R S T A S S E M B

    SPEED SENSOR HORST ASSEMBLY TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Speed Sensor Cable S216800025 Speed Sensor Grommet S216800021 Speed Sensor Bolt M4 x 8 mm x 0.7mm p 3 mm hex Speed Sensor Magnet Bolt M5 x15 mm x 0.8 m p T25 Torx S194200016 Speed Sensor Magnet...

  • Page 19: S P I D E R & C R A N K A S S E M B

    SPIDER & CRANK ASSEMBLY TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Chain Ring SRAM EAGLE 34 Teeth 104 mm BCD STEEL EMTB W/BOLTS S211400009 Chain Ring Bolts 5 mm hex Spider S195100001 SPIDER,104 mm BCD Spider Groove Nut S166800011 Levo ISIS Groove Nut ParkTool BBT-18 or Shimano TL-UN96...

  • Page 20: M O T O R B At T E R Y C A B L E C L A M P & N D S M O T O R C O V E

    MOTOR BATTERY CABLE CLAMP & NDS MOTOR COVER TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Main Harness Bracket Bolts M4 x 12 mm x 0.7 mm, S-Steel 2.5 mm hex Main Harness Clamp S216500006 Main Harness Bracket Main Harness S216800018 Spare lever available S216800045...

  • Page 21: S E At S Tay P R O T E C T O R & C H A I N S Tay P R O T E C T O

    SEATSTAY PROTECTOR & CHAINSTAY PROTECTOR TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Seatstay Bridge Protector S219900036 PROTECTOR,SS,PA TRAIL FSR F1, PLASTIC Chainstay Protector S206900006 CSP MY21 SJ EVO CARBON AND SJ ALLOY CHAINSTAY PROTECTOR Shared with Stumpjumper Evo SEATSTAY PROTECTOR ASSEMBLY: Clean the seatstay bridge before assembling the protector, then clip the protector onto the bridge (A) „...

  • Page 22: M U D F L A

    MUDFLAP TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Mud Flap Mud Flap Bolt S219900035 M4 x 12 mm x 0.7 p S-Steel   2.5 mm hex Use threadlock Chainstay Protector Clean chainstay before applying MUDFLAP AND PROTECTOR ASSEMBLY: „...

  • Page 23: H E A D S E

    HEADSET 0° -1° +1° +/-1° TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Headset Cap Cone Spacer Spring Steel Certain Levo models are equipped with adjustable headset cups. The bike ships with the “zero” Compression Ring S182500005 offset cup (A) and a +/- 1-degree headset cup (B) ships in the small parts box. Upper Bearing 1 1/8”...
  • Page 24 HEADSET CUPS -1° +1° TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Lower Bearing Cup Spherical Adapter 1.5” 45° - 54 mm OD x 52 mm ID NOT SHOWN S212500015 Upper Zero Offset Bearing Cup Headtube Angle Adjust 0° | 1-1/8” - 41.8 mm ID, 46 X 52.5 Upper +/-1°...
  • Page 25 STEM The SWAT CC replaces the top cap and star nut, and is used to adjust the headset compression with the bolt on the underside of the steerer tube. INFO: The TCU sits above the top tube and has the potential to be struck by the handlebar or stem when the handlebar is rotated fully.
  • Page 26 ALLOY TRAIL STEM NO GAP TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Alloy Trail Stem 35 mm x 40 mm / 50 mm S1 - S2 40 mm / S3 - S6 50 mm Alloy Trail Stem Steerer Bolt M6 x 20 mm x 1 mm p / inlcudes spring washer 5 mm hex Alloy Trail Stem Faceplate Bolt...
  • Page 27 HORST FLIP CHIP HIGH TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Pivot Spacers 12 mm ID x 21 OD mm x 2.5 mm thk Part Of Suspension Geo Adjust Pivot Spacer Nut Inside Spacer M6 x 1.0 mm p Bolt Kit Geo Adjust Pivot Space Outside Spacer 6mm ID...

  • Page 28: Headset Cup

    ADJUSTABLE GEOMETRY GUIDE CHAINSTAY LENGTH (DEFAULT HIGH = 441 MM) BOTTOM BRACKET HEIGHT HEAD TUBE ANGLE (DEFAULT - 351 MM) (DEFAULT S2-6 - 64.5°) This table reflects head angle values and bottom bracket heights, as a result of different flip chip/head set cup(s) configurations. Note that these are rounded values which vary slightly with frame size. HEADSET CUP FLIP CHIP @ HORST LINK /DROPOUT NEUTRAL...
  • Page 29 HEADTUBE ICR GUIDES < NYLON ICR TUBE SRAM eTAP DRIVE SIDE NON-DRIVE SIDE TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf ICR Guide - Blank Blank-Off   For Use With On The S-Works Equipped With SRAM Wireless Dropper Post. ICR Guide - 2 Cables - 2 Wires 2 Wires x 2 Cables  ...
  • Page 30 USB & BATTERY COMPARTMENT COIN CELL BATTERY CR 1620 MODE CHANGE BATTERY LEVEL AND ERROR CODES POWER NON METALLIC TWEEZERS BLUETOOTH PAIRING CODE TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Turbo Connect Unit (TCU) Screw M4 x 10 mm 0.7 mm P Torx T10 Torx DO NOT OVERTIGHTEN MAX 0.8 Nm.
  • Page 31 SEE APP - • Check the RE plug is inserted correctly into the charge port and locked. | • Disconnect the Range Range extender error Extender and check for water in the plug. | • If the problem persists, contact your Authorized Specialized Retailer. | • Check the RE LED indicator for errors.
  • Page 32 MASTERMIND TCU DISPLAY POWER TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Display Mounting Screw M4 x 10 mm 0.7 mm P Torx TX 10 DO NOT OVERTIGHTEN MAX 0.8 Nm. (Optional Replacement Screw S210500022) S216800020 MasterMind TCU Update Firmware Via Type C USB Data Cable And Turbo Studio. MasterMind Trail Remote S216800019 2 mm hex...
  • Page 33 Depending on the type of error message, the system may be switched off automatically. If you receive an error message, please restart the successful connection. system. If the error message continues to display, please contact your Authorized Specialized Retailer for further instructions. In any case, the Standard reset restores the default Tune settings, including Acceleration Response and Shuttle.
  • Page 34 This is a shared motor between Gen. 2 and Gen. 3 Levo S196800005 Specialized 2.2 It is also recommended that Nyogel 760G (special electrical contact grease) be applied to all ports at the motor. CAUTION: Make sure all ports not used are sealed with a blind plug.

  • Page 35: B At T E R Y E X P A N D E

    BATTERY EXPANDER LABEL SIDE TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Battery Expander Battery Expander Bolt S214200032 4 mm hex M5 x 14 mm x 0.8 mm alu   Battery Expander Washer M5 x 5.2 mm ID x15 mm OD x 1.25 thk alu   Battery Expander Spacer Lower SEE BELOW S224200009...
  • Page 36 BATTERY ROCK GUARD & BATTERY CHARGE PORT DOOR TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf ROCK GUARD AND CHARGE PORT DOOR ASSEMBLY PROCESS: Rock Guard 1: Insert the battery sleeve into the hole at the base of the battery. „...
  • Page 37 BATTERY INSERTION TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Main Harness S216800018 Battery Bolt S220500003 M12 x 20 mm x 1.25 mm p, ALLOY 6 mm hex Battery Door Kit S216800026 2.5 mm hex Battery 98921-5614 700 Wh (Includes Rock Guard) The Gen.
  • Page 38 SRAM UNIVERSAL DERAILLEUR HANGER TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf SRAM Universal Derailler Hanger S202600002 8 mm hex The hanger must be completely seated in the hanger pocket or against the frame stop tab when tightened to the specified WARNING! Correct grease application is critical to rider safety.

  • Page 39: S E At P O S T C L A M

    SEATPOST CLAMP SIZE INSERTION INSERTION 210 mm 220 mm 240 mm 100 mm 260 mm 280 mm 295 mm TORQUE PART NAME PART NUMBER SPEC TOOL COMMENT in-lbf Seatpost Shim S174900001 34.9 mm / 30.9 mm Seatpost Shim Seatpost Collar S184700004 38.6 mm Seatpost Collar 4 mm...
  • Page 40 ADDITIONAL SERVICE PARTS & GUIDE TUBES PART NAME NUMBER PART SPECIFICATION PART DESCRIPTION Rear Shock Mounting Hardware BLT MY22 LEVO REAR SHOCK MOUNTING HARDWARE KIT Chainstay Alloy (Satin Black) CS,MTB,PA TRAIL FSR F1.1,ALY Rear Shock Mountning Washer M8 x 8.3 ID X 13 OD X 0.5 mm S-Steel WSHR,FLAT,M8,8.31DXl3ODX0.5THK,304SST S211500002 Rear Shock Mountning Bolt...
  • Page 41 TORQUE SPECIFICATIONS & GUIDE TUBE LENGHTHS TORQUE 2022 LEVO F1 CARBON NYLON TUBE LENGTH LOCATION TOOL in-lbf SIZE SHIFT (mm) BRAKES (mm) DROPPER POST (mm) SEAT COLLAR 4 mm hex 1070 STEM @ STEERER TUBE (TRAIL STEM) 5 mm hex 1105 STEM @ HANDLEBAR (TRAIL STEM) 5 mm hex 1125...

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