Servicing The Tool; Daily; Weekly; Annually Or Every 250K Operations - Stanley AV 10 Instruction And Service Manual

5. SERVICING THE TOOL

IMPORTANT - READ BOTH THE SAFETY RULES ON PAGES 3 – 5 AND THE PUMP UNIT INSTRUCTION MANUAL
CAREFULLY BEFORE PUTTING INTO SERVICE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE
APPROPRIATE PERSONNEL.
THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED.
THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.

5.1 DAILY

• Check placing tool, hoses and quick couplers for oil leaks.
• Worn or damaged hoses and couplings should be replaced.
• Check that the stroke of tool meets the specification.
• Check that the stem deflector is fitted.
• Check that the pump pull / advance pressure relief valve is functioning correctly.
• Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to the
installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.

5.2 WEEKLY

• Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly datasheet.
• Check for oil leaks in placing tool, hoses and quick couplers.
CAUTION – NEVER USE SOLVENTS OR OTHER HARSH CHEMICALS FOR CLEANING THE NON-METALLIC PARTS OF
THE TOOL. THESE CHEMICALS MAY WEAKEN THE MATERIALS USED IN THESE PARTS

5.3 ANNUALLY OR EVERY 250K OPERATIONS

• Every 250,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote®
111 grease before assembling.

5.4 SERVICE KIT

For a complete service the following Service Kit is available:
PART NUMBER
07005-10118
07005-10120
07900-00951
07900-00952
07900-00955

5.5 SERVICING TOOLS'

The following standard tools are also required:
• Allen Key: 2.0 / 3.0 mm
• Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
• PTFE Tape: 10 mm
• Engineers Vice with Jaw Guards – 150 mm
SERVICE KIT: 73430-99990
DESCRIPTION
Quick Coupler - Male
Quick Coupler - Female
AV10 Piston Bullet - Front
AV10 Piston Bullet - Rear
AV10 Front Gland Guide Rod
PART NUMBER
07900-00956 AV10 Piston Guide Sleeve
07900-00957 AV10 End Cap Assembly Tool
07992-00020 Grease – MolyLithium EP3753
07900-00755 Grease – Molykote 111
07900-00756 Loctite® 243 Threadlocker
E N G L I S H
DESCRIPTION
11