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CAM216/16 HART Instruction and Operation Manual
Release: Jan. 2016, Rev. 1
Doc. Number: ECM-402-0116
CAM216/16 HART
Instruction and Operation Manual

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Summary of Contents for Emerson HART CAM216

  • Page 1 CAM216/16 HART Instruction and Operation Manual Release: Jan. 2016, Rev. 1 Doc. Number: ECM-402-0116 CAM216/16 HART Instruction and Operation Manual...
  • Page 3: Table Of Contents

    Installation of HART CAM16 in MPA Unit ............. 11 Installation of HART CAM16 in EHO Unit ............. 13 Section 3: Installation of CAM216 Installation of HART CAM216 in TEC2000 Unit ..........21 Section 4: HART Quick Setup and Actuator Options M2CP-320B Quick Setup Instructions ............25 HQ-DCM33 Quick Setup Instructions ............
  • Page 4 Table of Contents CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Table of Contents (continued) Section 8: HART Commands Definition Universal Commands .................. 40 Common Practice Commands..............41 Device Specific Commands ................. 42 Section 9: Device Descriptor Procedure for Adding DD to AMS and 375/475 ..........45 Overview Screen ..................
  • Page 5 CAM216/16 IOM Table of Contents Doc. Number: ECM-402-0116 January 2016, Rev. 1 Table of Contents (continued) Appendix A: List of Certificates and Drawings Certificate of Registration HCF Verified ............84 Wiring Diagram for Controlinc320B with Analog-CAM16-HART ....85 Wiring Diagram for TEC2 -3PH-CAM216-HART ........... 86 Table of Contents...
  • Page 6: Section 1: Introduction

    CAM216/16 IOM Section 1: Introduction Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 1: Introduction This manual contains specifications, installation, operating, and maintenance information for Communication Adapter Module (CAM216/16) Model No. 6 with HART option. The CAM16 is used with Valve Automation M2CP, MPA, HQDCM33 and EHO valve actuators, whereas the CAM216 is used with the TEC2, TEC2000 and Model 500.
  • Page 7: Hart Protocol And Device Description (Dd) Information

    Section 9: Device Descriptor. When manual installation of the DD is required, please refer to the Emerson Website to find the latest version of the HART CAM16/216 for download. Alternatively, the DD can be downloaded directly from the HART Foundation website at https://en.hartcomm.org...
  • Page 8: Disclaimer

    In addition to the primary function of controlling the position of the valve, the Emerson Process Management electric actuator, using HART communications protocol, gives easy access to information critical to process control. You can gain information from the principal component of the process, the control valve itself, by using a personal computer or operator’s console within the control room.
  • Page 9: Related Information

    Section 1: Introduction CAM216/16 IOM Doc. Number: ECM-402-0116 January 2016, Rev. 1 Related Information 1.5.1 HART Installation and Guidelines — HART Communication Protocol Specification (HCF_SPEC-13) — FSK Physical Layer Specification (HCF_SPEC-54) — Network Management Specification (HCF_SPEC-85) 1.5.2 Other Related Information Other documents containing information related to the Valve Automation Actuators include: —...
  • Page 10 CAM216/16 IOM Section 1: Introduction Doc. Number: ECM-402-0116 January 2016, Rev. 1 • Auxiliary Digital Inputs Quantity and Type – Two, Independent opto-isolated with high-side and low-side sensing Voltage – 10-30 VDC Current – 4 mA maximum turn-off, 10 mA minimum turn-on, 12 mA typical at 24 VDC •...
  • Page 11: Section 2: Installation Of Cam216

    CAM16. The CAM16 HART interface is powered directly from the device, and is not capable of communication when the actuator does not have power. Refer to the site planning guide for proper wire types, termination and length into an Emerson Process Management electric actuator.
  • Page 12 CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Lower the TBM 320A board without disconnecting the wires attached on the sides and bottom. This will provide access to the 320B board. Figure 3 Accessing the 320B Board Locate the J2 connector on the 320B Board, and connect to the J3 connection on the CAM16.
  • Page 13 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Select the Jumper J5 in P2P Mode. Figure 4 Jumper J5 Location CAM16 J5 CAM16 J5 MDROP MDROP For Analog mode, CAM16 – Connector J4, Pin 1 and 2 (CAM CARD 4 – 20 mA Output) should be connected to Pin 1 and Pin 2 (Analog Input 1) of Connector P1 of 320 B Board.
  • Page 14: Installation Of Hart Cam16 In Hq-Dcm33 Unit

    CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 HART Digital Control (Wireless THUM) Refer to Section 12 for details about the THUM wiring and configuration. Installation of HART CAM16 in HQ-DCM33 Unit Remove power from the device and open the top main cover to expose the internal electronics.
  • Page 15 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Select the Jumper J5 in P2P Mode. Figure 7 Jumper J5 in P2P Mode For Analog mode, CAM16 – Connector J4, Pin 1 and 2 (CAM CARD 4 – 20 mA Output) should be connected to Pin 1 and Pin 2 (Analog Input 1) of Connector P1 of 320 B Board.
  • Page 16: Installation Of Hart Cam16 In Mpa Unit

    CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Select J5 Jumper in Multidrop Mode. Do the necessary changes in Host. It is important to make sure that all devices to be connected in this mode have a different HART address. The HART polling address can be found under the HART device information for each device.
  • Page 17 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Connect CAM16 J3 into MPA CPU connector P2 and tighten the 3 plastic holders. Figure 11 CAM16 J3 Connection Follow step 5 or 6 depending on your HART Network type: Table 12.
  • Page 18: Installation Of Hart Cam16 In Eho Unit

    CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Connect J5 Jumper in Multidrop Mode. NOTE: The network wires coming from the MPA TBM to the MPA CPU area may not be labeled, if so, verify that you are using the correct wires for the desired communication port.
  • Page 19 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Figure 13 Side View of LDM Cover Removal Separate the LDM assembly by disconnecting all the wire harnesses. Take care not to break any of the connectors. Figure 14 LDM Wire Connectors Installation of CAM16...
  • Page 20 CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Separate the Field Board from the LDM assembly by removing the screws. Figure 15 LDM Board Screws Figure 16 LDM Board Interior Installation of CAM16...
  • Page 21 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Locate the P2 connector on the EHO CPU and the three plastic holders. Connect CAM16 J3 into EHO CPU P2 while making sure to properly secure it using the 3 plastic holders.
  • Page 22 CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Once the CAM16 is installed on the EHO CPU Board, connect the custom cable (Part no. VA-ED-001-6238) to I (+), I (-),O (+) and O (-) respectively as per connection diagram given below: Figure 19 Custom Cable Connection...
  • Page 23 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Table 14. STC Pins STC Pins STC Back Pins CAM card pins HART Connection J4(0+) HART O+ J4(0-) HART O- J4(I+) HART I+ J4(I-) HART I- Figure 21 CAM16 J3 STC Connection To connect the other end of the wire harness to STC...
  • Page 24 CAM216/16 IOM Section 2: Installation of CAM16 Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 22 CAM16 J3 Connection for EHO STC Remove screws to access backside of STC Reassemble the Field Board with connectors. Reinstall the LDM assembly back to the EHO unit. Now follow steps 10, 11 or 12 depending on your HART network type.
  • Page 25 Section 2: Installation of CAM16 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 HART – Digital Control (Multi-Drop) Table 16. HART Control Types (9) HART Connection Pins HART (+) STC Pin 43 HART (-) STC Pin 44 It is important to make sure that all devices to be connected in this mode have a different information for each device.
  • Page 26: Section 3: Installation Of Cam216

    January 2016, Rev. 1 Section 3: Installation of CAM216 Emerson Process electric actuators equipped with HART CAM216 option require a main power source. This source will power the electric motor and all electronic controls including the CAM216. The CAM216 HART interface is powered directly from the device, and is not capable of communication when the actuator does not have power.
  • Page 27 Section 3: Installation of CAM216 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Figure 26 CAM216 in TEC2000 Figure 27 Front View of TEC2000 Once the chamber is open, locate the ACM inside it and verify that connections P12 and P8 or any other connections (if equipped) were not accidentally disconnected in the process.
  • Page 28 CAM216/16 IOM Section 3: Installation of CAM216 Doc. Number: ECM-402-0116 January 2016, Rev. 1 On the CAM216, locate connector J6 and make sure that it is securely connected to the inside of the actuator using a 6-wire connector. This connector provides the communication between the ACM and the STC on the TEC2000, if missing or not properly connected, you will not be able to establish communication to your device.
  • Page 29 Section 3: Installation of CAM216 CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 MDROP MDROP Connect J5 Jumper in P2P Mode. Figure 30 J5 Jumper in P2P Mode CAM216 J5 CAM216 J5 MDROP MDROP HART – Digital Control (Multi-Drop; Actuator Must be in Network Control Mode): It is important to make sure that all devices to be connected in this mode have a different HART address.
  • Page 30: Section 4: Hart Quick Setup And Actuator Options

    January 2016, Rev. 1 Section 4: HART Quick Setup and Actuator Options The Emerson Process Management Electric Actuators must have mechanical valve travel and torque switches set first. Refer to Manual E796 to perform these adjustments. M2CP-320B Quick Setup Instructions The M2CP-320B is factory configured as specified by the customer purchase order.
  • Page 31: Hq-Dcm33 Quick Setup Instructions

    Section 4: HART Quick Setup and Actuator Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 HQ-DCM33 Quick Setup Instructions The DCM33 is factory configured as specified by the customer purchase order. If field setup changes are required, follow the setup instructions as mentioned below. Entering Setup Mode: Locate DIP switches SW1, SW2, and SW3 (Execute button) on the DCM33 Board and make a note of the original configuration of the switches before making modifications.
  • Page 32: Tec2000, Tec2 And Model 500 Quick Setup Instructions

    Instructions The TEC2000 is factory configured as specified by the customer purchase order. If field setup or factory configuration changes are required, contact your nearest Emerson Process Management representative for assistance. Only authorized Emerson Process Management Representative or trusted partner should make modification to factory settings. Operating modes for the TEC2000 may be reviewed by using DCMlink software or by navigating on the LDM Setup menu.
  • Page 33 Section 4: HART Quick Setup and Actuator Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Place the Selector Knob in OFF, then; move the control knob in the following order within 3 seconds: open, close, open, close, open, and close. If done correctly, “Setup?” will appear on screen.
  • Page 34: Section 5: Detailed Setup And Options

    CAM216/16 IOM Section 5: Detailed Setup and Options Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 5: Detailed Setup and Options The actuator must be set up as defined in Section 4.4, prior to performing the following detailed setup. Restarting the Actuator You can restart the Actuator by turning off and on the main power source.
  • Page 35: Function Type

    Section 5: Detailed Setup and Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 NOTE: Calibration may be executed remotely by placing the selector switch in the REMOTE/AUTO mode and commanding the actuator to close and then open and then close. The actuator will automatically calibrate “Position Feedback”...
  • Page 36: Esd Command

    CAM216/16 IOM Section 5: Detailed Setup and Options Doc. Number: ECM-402-0116 January 2016, Rev. 1 The first option is the solid-state reversing starter, which will allow a higher degree of accuracy of control, and as such, a smaller degree of Dead band. The second option is a Variable Frequency Controller, which is used for the highest degree of accuracy and the smallest degree of Dead band.
  • Page 37: Actuator Options

    Section 5: Detailed Setup and Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 5.10 Actuator Options The actuator may or may not contain any one or all of the following options: • Phase Monitor – Phase monitors are not required for actuators with single-phase motors and may not be installed in some actuators with three-phase power.
  • Page 38 CAM216/16 IOM Section 5: Detailed Setup and Options Doc. Number: ECM-402-0116 January 2016, Rev. 1 Table 23. Alarm Types (2) Actuators Field Device TEC2 / M2CP Alarms HQDCM33 TEC2000 Model 320B Pressure Transmitter Fault Alarm Encoder Fault Alarm N/A Communication Failed Alarm Electronics Fault Alarm...
  • Page 39 Section 5: Detailed Setup and Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Table 24. HART Specific Alarms Actuators Field Device TEC2 / M2CP Alarms HQDCM33 TEC2000 Model 320B Primary Variable Out of Limit Non-Primary Variable Out of Limit Loop Current Saturated Loop Current Fixed...
  • Page 40 CAM216/16 IOM Section 5: Detailed Setup and Options Doc. Number: ECM-402-0116 January 2016, Rev. 1 • Initialization Failed Alarm- This alarm indicates the HART cannot communicate with the actuator or the upload/download generates an error. • Compatibility Error Alarm – This alarm indicates the Actuator model or the Firmware is not compatible with the HART CAM board.
  • Page 41 Section 5: Detailed Setup and Options CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 • Solenoid Valve Fault Alarm - This alarm indicates SOV failure. • Pressure Transmitter Fault Alarm - The alarm indicates pressure transmitter failure. • Encoder Fault Alarm - Encoder alarm indicates the position value is incorrect due to communication error in encoder circuit.
  • Page 42: Section 6: Device Variables

    CAM216/16 IOM Section 6: Device Variables Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 6: Device Variables Device Variables This Field Device has nine (9) Device Variables. These variables can be selected against the HART primary variables: PV, SV, TV, and QV with some limitations. Table 25.
  • Page 43: Section 7: Status Information

    Section 7: Status Information CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Section 7: Status Information Device Status Bit 7 (“Device Malfunction”): This bit shall be set when any status Bit mapped to NE107 Category: Failure is set. Bit 4 (“More Status Available”) : This bit shall be set whenever any bit in the Additional Device Status Bytes is set, in other words, whenever any additional status information is available.
  • Page 44 CAM216/16 IOM Section 7: Status Information Doc. Number: ECM-402-0116 January 2016, Rev. 1 Table 28. Device Status Alarms (2) Byte Meaning 7 (0x80) Reserved for Future Use 6 (0x40) Lost COM2 Alarm 5 (0x20) Lost COM1 Alarm 4 (0x10) Open Inhibit Alarm 3 (0x08) Close Inhibit Alarm 2 (0x04)
  • Page 45: Section 8: Hart Commands Definition

    Section 8: HART Commands Definition CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Section 8: HART Commands Definition Universal Commands Device supports following Universal Commands – Table 29. Universal Commands Table Command Description Read Unique Identifier Read Primary Variable Read Loop Current And Percent Of Range Read Dynamic Variables And Loop Current Write Polling Address...
  • Page 46: Common Practice Commands

    CAM216/16 IOM Section 8: HART Commands Definition Doc. Number: ECM-402-0116 January 2016, Rev. 1 Common Practice Commands Device supports following Common Practice Commands – Table 30. Common Practice Commands Table Command Description Read Device Variable Write Primary Variable Damping Value Perform Device Reset Write Primary Variable Transducer Serial Number Read Dynamic Variable Assignments...
  • Page 47: Device Specific Commands

    Section 8: HART Commands Definition CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Device Specific Commands Table 31. Device Specific Commands Table (1) Command Description Default User NV Parameters Write Device Variable (MANUAL) Enable Write Protect Mode Enable/Disable S/W Simulation of Alarms Write ESD Delay Write Valve Stall Delay Time Enable/Disable PST...
  • Page 48 CAM216/16 IOM Section 8: HART Commands Definition Doc. Number: ECM-402-0116 January 2016, Rev. 1 Table 32. Device Specific Commands Table (2) Command Description Read Field Diagnostic Code Read Alarm – Torque Out of Range Read ESD Delay Read Valve Stall Delay Time Read PST Status Read Analog Control Source Read Maximum Torque...
  • Page 49 Section 8: HART Commands Definition CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Table 33. Device Specific Commands Table (3) Command Description Read ESD status and Action Read ESD Overrides Parameter Read PST Parameter Read Operations Log Read Default Setpoints Read Bluetooth Parameters Read Valve Control Mode Read Factory Software Details...
  • Page 50: Section 9: Device Descriptor

    Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 9: Device Descriptor (DD) NOTE: To download the DD for non-Emerson 3rd party host, please refer to the HART Foundation website: http://en.hartcomm.org/ and navigate to the Product Catalog. To download the DD for Emerson hosts, please refer to: http://www.emersonprocess.com...
  • Page 51 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Click on Install and follow screen instructions. Figure 37 Adding the HART Modem (1) Figure 38 Adding the HART Modem (2) Device Descriptor (DD)
  • Page 52 CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 39 Adding the HART Modem (3) Select one COM Port from the list. Figure 40 Adding the HART Modem (4) Device Descriptor (DD)
  • Page 53 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Figure 41 Adding the HART Modem (5) When it is finished you will see a HART Modem added into the Network Configuration screen. Figure 42 HART Modem 1 Now Added Device Descriptor (DD)
  • Page 54 CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Adding a new Device Descriptor (DD) in AMS: Click on the start button and follow the sequence as shown below to open the Add Device Type Program in AMS Device Manager: Navigate to All programs ->...
  • Page 55 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Click OK and the DD will install. A progress bar will show for some period of time. When it is finished a message will pop up letting you know if DD is installed successfully or not.
  • Page 56 CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 48 User Name Window Once the Login process is complete, the Device Explorer Screen will appear. On the Device Explorer Screen, Click on Device Connection View. Figure 49 Device Explorer Window Device Descriptor (DD)
  • Page 57 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Here, the Device will detect under HART Modem Tab as shown in below image: Figure 50 AMS Device Manager Detection Troubleshooting AMS: If AMS Device Manager does not show the live device on Device Connection View, Under the HART Modem Tab, then do the following: —...
  • Page 58 CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Select the connection type “Card Reader” and click connect. Figure 51 Connecting to the Card Reader After a successful connection, in the left hand menu, click on Utilities and Select Import DDs from Local source.
  • Page 59 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Now you have imported DD in your PC database. Next step is to add this DD in your Card Reader. Click on Upgrade and “More Options” in Upgrade System Card. Figure 54 Accessing More Options Figure 55...
  • Page 60 CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 56 Untested Package Checking Click on “Yes”, this will activate the button. Figure 57 Adding the Selected Item Click on the button below, this will add DD to card reader and give a message; “Download is complete”.
  • Page 61: Overview Screen

    Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Overview Screen Double-click the device icon; the AMS Device Manager, Window will open with the Overview menu displayed. The Overview screen contains three areas: • The Status area •...
  • Page 62: Device Information

    CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 • NAMUR NE107 based alerts Figure 61 NAMUR Alert Displays Device Information To get the device information details, click on “Device Information” button (Overview Screen -> Device Information).
  • Page 63: Actuator Status

    Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Actuator Status To get Actuator Information details click on “Actuator Status” button (Overview Screen -> Actuator Status). Actuator Status Screen can be seen as follows: Figure 63 Actuator Status Window Manual Setup Manual Setup is used for configuring the device on a parameter basis.
  • Page 64: Service Tools

    CAM216/16 IOM Section 9: Device Descriptor (DD) Doc. Number: ECM-402-0116 January 2016, Rev. 1 Service Tools Alerts This page will contain the active alerts If no alerts are active, then “No Active Alerts” image will be displayed. Figure 65 Active Alerts Window Variables This section contains all the measurements or calculated values a device is capable of displaying throughout the user interface.
  • Page 65 Section 9: Device Descriptor (DD) CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Trends This menu displays the charts and graphs with charts updating in real time. Figure 67 Trends Window Maintenance This menu is used for common maintenance tasks. Figure 68 Maintenance Tasks Window Device Descriptor (DD)
  • Page 66: Methods

    . The hosting system and configuration software determines how these methods are handled and appear to the user. Emerson Process Management electric actuators using HART CAM16/216 provide the following methods: •...
  • Page 67: Section 10: Miscellaneous

    The hand wheel The Local Push Buttons Remotely using other Host, means such as Emerson’s DCMlink software 10.1.1 Using the Hand wheel (On/Off Function Type) To use the hand wheel to stroke the actuator while the selector switch is in Remote/ Auto position, the actuator must be commanded to its "Stop"...
  • Page 68 One channel is used by the HART Interface and the other may be available to other configuration or remote control devices communicating on the other channel with another protocol. Such devices include Emerson’s DCMlink, a PC Windows-based software package.
  • Page 69: Section 11: Installation Of Optional Thum Wireless Adapter

    Section 11: Installation of Optional THUM Wireless Adapter CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Section 11: Installation of Optional THUM Wireless Adapter 11.1 Component Installation on TEC2000, TEC2 and Model 500 Disconnect the actuator from the power source and open the back cover to expose the STC.
  • Page 70 CAM216/16 IOM Section 11: Installation of Optional THUM Wireless Adapter Doc. Number: ECM-402-0116 January 2016, Rev. 1 NOTE: Resistors and other required parts are available by ordering Part No. 87263 “Wireless HART THUM Kit”. Figure 70 THUM Wiring for TEC2000 Verify that all connections are secured and make sure the actuator is configured for “Network Mode”...
  • Page 71 Section 11: Installation of Optional THUM Wireless Adapter CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Figure 71 THUM Intrinsically Safe (IS) Barrier Table 35. Intrinsically Safe Wiring Chart (1) IS Barrier Red from STC White from STC GND Screw Black from STC Red from THUM Black and White from THUM...
  • Page 72: Component Installation On M2Cp

    CAM216/16 IOM Section 11: Installation of Optional THUM Wireless Adapter Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 72 Intrinsically Safe Wiring Diagram 11.2 Component Installation on M2CP NOTE: The Local Control Station has priority over all control sources. When equipped and activated, no other control sources, including HART, can control the actuator until the Local Control Station selector switch is returned to the “Remote/Auto”...
  • Page 73 Section 11: Installation of Optional THUM Wireless Adapter CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Insert the Wireless HART THUM and a 3/4 to 1/4 conduit reducer into one of the access ports in the actuator control housing. Then, tighten securely, making sure not to damage wires while turning.
  • Page 74: Component Installation On Mpa

    CAM216/16 IOM Section 11: Installation of Optional THUM Wireless Adapter Doc. Number: ECM-402-0116 January 2016, Rev. 1 11.3 Component Installation on MPA NOTE: The following instructions apply to actuators installed in non-hazardous locations only. Disconnect the actuator from the power source. Open the cover to expose the internal electronics.
  • Page 75: Component Installation On Eho

    Section 11: Installation of Optional THUM Wireless Adapter CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Using appropriate tools, verify that the internal pre-wired connections between the MPA TBM and the CAM16 P1 connector are as shown below. If the wires are disconnected on the TBM, connect them as shown: Table 39.
  • Page 76: Component Installation On Hq

    CAM216/16 IOM Section 11: Installation of Optional THUM Wireless Adapter Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 76 THUM on the EHO STC Verify that all connections are secured and make sure the actuator is configured for “Network Mode” (Setpoint changes via THUM will not be accepted if not in proper mode), and then close the actuator.
  • Page 77 Section 11: Installation of Optional THUM Wireless Adapter CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Table 43. THUM Component Wiring (2) THUM P3-3 P3-4 Black Figure 77 THUM Wiring in PCB Verify that all connections are secured and make sure the actuator is configured for “Network Mode”...
  • Page 78: Section 12: Thum Programming And Wireless Setup

    CAM216/16 IOM Section 12: THUM Programming and Wireless Setup Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 12: THUM Programming and Wireless Setup 12.1 Set Up Gateway Internet Access for AMS Session NOTE: A special crossover cable must be used for this application. Connect crossover Ethernet cable between computer and Ethernet #1 port on Gateway.
  • Page 79: Running Ams To Change The Device Setpoint

    Section 12: THUM Programming and Wireless Setup CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 12.4 Running AMS to Change the Device Setpoint Navigate and start your AMS Device Manager application. For Username enter “admin” – leave password field blank. Locate and select the “Device Connection View”...
  • Page 80: Section 13: Ams Bulk Transfer

    CAM216/16 IOM Section 13: AMS Bulk Transfer Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 13: AMS Bulk Transfer 13.1 Create and export Bulk User Configuration File Template 13.1.1 Open AMS Device Manager and navigate to “View > User Configurations”. If necessary, use the “Window”...
  • Page 81 Section 13: AMS Bulk Transfer CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Figure 80 Configuring for Bulk Transfer 13.1.4 On the “Configure for Bulk Transfer” Menu, click on the green arrow icon to select whether that parameter will be enabled/disabled for the bulk transfer. Enter the information on the blank space and then click save to save your changes.
  • Page 82 CAM216/16 IOM Section 13: AMS Bulk Transfer Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 83 Export Menu Options 13.1.7 After selecting your device, click on to begin the export. This process might take some time depending on how many parameters are selected. When you receive the “Export operation Complete”, press OK to continue.
  • Page 83: Bulk Configuration Transfer Utility Procedure

    Section 13: AMS Bulk Transfer CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 13.2 Bulk Configuration Transfer Utility Procedure 13.2.1 To transfer parameter data from the user configuration with the bulk transfer utility, create a new spreadsheet on Microsoft Excel. On the spreadsheet, use column 1 for “User Configuration”...
  • Page 84 CAM216/16 IOM Section 13: AMS Bulk Transfer Doc. Number: ECM-402-0116 January 2016, Rev. 1 Figure 87 Transfer Mode 13.2.3 Navigate to “AMS Device Manager > Tools > Bulk Transfer utility”. Browse for the file name and enter the correct information for your spreadsheet. Press Begin to start the transfer.
  • Page 85: Section 14: Troubleshooting

    Section 14: Troubleshooting 14.1 Communication Issues Emerson HART CAM16/216 is equipped with 2 LEDs - D5 and D6, indicators for troubleshooting communication issues. Refer to the table below to verify proper installation and operation of CAM16/216. Table 44. Known Communication Issues...
  • Page 86: Control Issues

    CAM216/16 IOM Section 14: Troubleshooting Doc. Number: ECM-402-0116 January 2016, Rev. 1 14.2 Control Issues Table 45. Known Control Issues Issue Description Troubleshooting Make sure control knob is set to Remote mode. Can read status but Incorrect control mode configuration or Verify if the device is properly cannot control.
  • Page 87: Section 15: Trademark Acknowledgements

    Trademark Acknowledgements DCMlink™ Software, AMS™ Intelligent Device Manager, Plant Web®, Delta V™ are the trademarks owned by one of the companies in the Emerson Process Management business platform of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are the trademarks and service marks of Emerson Electric Co.
  • Page 88: Section 16: Document Revision

    CAM216/16 IOM Section 16: Document Revision Doc. Number: ECM-402-0116 January 2016, Rev. 1 Section 16: Document Revision Table 46. Revision Overview REVISION DATE MODIFIED BY APPROVED BY DESCRIPTION April 27, 2015 Aseem Mahesh Initial draft May 27, 2015 Aseem Mahesh Updated review points January 5, 2016 Charles Khalid Rico Mahesh...
  • Page 89 Appendix CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Appendix A: List of Certificates and Drawings Certificate of Registration HCF Verified Certificate of Registration FieldComm Group Verified Valve Automation CAM16 Product Name Manufacturer 6060 E28B Manufacturer ID (Hex) Expanded Device Type (Hex) HART Protocol Revision Device Revision (Hex) Hardware Revision (Hex)
  • Page 90 CAM216/16 IOM Appendix Doc. Number: ECM-402-0116 January 2016, Rev. 1 Wiring Diagram for Controlinc320B with Analog-CAM16-HART Appendix...
  • Page 91 Appendix CAM216/16 IOM January 2016, Rev. 1 Doc. Number: ECM-402-0116 Wiring Diagram for TEC2 -3PH-CAM216-HART Appendix...
  • Page 93 ©2016 Emerson Process Management. All rights reserved. F +65 6268 0028 F +27 11 451 3800 The Emerson logo is a trademark and service mark of Emerson No.1 Lai Yuan Road EUROPE Electric Co. All other marks are property of their respective Wuqing Development Area owners.

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