JUKI LU-2828V-7 Instruction Manual page 170

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Troubles
4. Thread slips off
the needle eyelet
simultaneously with
thread trimming.
5. Thread slips off the
needle eyelet at the
start of sewing.
6. Faulty intertwining of
the needle thread and
bobbin thread at the
beginning of sewing.
7. Thread is not cut
sharply.
8. Thread remains uncut
after thread trimming.
(Bobbin thread
trimming failure
when stitch length is
comparatively short.)
9. Thread breaks at the
start of sewing after
thread trimming.
Causes
① Thread tension given by the tension
controller No. 1 is too high.
② Thread take-up spring stroke is too large.
③ Thread trimming is carried out at a
position where no material is present.
① Thread tension given by the tension
controller No. 1 is too high.
② Clamp spring has improper shape.
③ Bobbin thread tension is too low.
④ Thread take-up spring stroke is too large.
⑤ The last thread trimming is carried out at
a position where no material is present.
① The bobbin thread clamp pressure is
high.
① The blades of moving knife and counter
knife have been improperly adjusted.
② The knives have blunt blades.
③ Bobbin thread tension is too low.
① Initial position of the moving knife has
been improperly adjusted.
② Bobbin thread tension is too low.
① The needle thread is caught in the hook.
○ Decrease the thread tension given by the
tension controller No. 1.
○ Decrease the stroke.
○ To carry out outside-of-material-edge thread
trimming, change  described in
Threading the machine head" p.29
the needle thread presser asm. (40034675)
supplied with the unit and turn OFF needle
thread clamp for the beginning of sewing
as described in
clamp device" p.107
OFF the thread clamp for the beginning of
sewing by means of thread clamp switch ❻ as
described in
○ Decrease the thread tension given by the
tension controller No. 1.
○ Replace the clamp spring with a new one or
correct the current one.
○ Increase the bobbin thread tension.
○ Decrease the stroke.
○ To carry out outside-of-material-edge thread
trimming, change  described in
Threading the machine head" p.29
the needle thread presser asm. (40034675)
supplied with the unit and turn OFF needle
thread clamp for the beginning of sewing
as described in
clamp device" p.107
OFF the thread clamp for the beginning of
sewing by means of thread clamp switch ❻ as
described in
○ Decrease the bobbin thread clamp pressure.
Refer to
the counter knife and the bobbin thread
clamp"
○ Hold the needle thread on the material.
○ Refer to
the counter knife and the bobbin thread
clamp"
○ Replace the moving knife and counter knife
with new ones, or correct the current ones.
○ Increase the bobbin thread tension.
○ Refer to
the counter knife and the bobbin thread
clamp"
○ Increase the bobbin thread tension.
○ Shorten the length of thread remaining on the
needle after thread trimming.
Refer to
– 165 –
Corrective measures
"3-5.
"8-7. Adjusting the thread
or temporarily turn
"4-11. Custom switch"
"3-5.
"8-7. Adjusting the thread
or temporarily turn
"4-11. Custom switch"
"8-5. Adjusting the moving knife,
p.104.
"8-5. Adjusting the moving knife,
p.104.
"8-5. Adjusting the moving knife,
p.104.
"4-1. Thread tension"
p.31.
with
p.39.
with
p.39.

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