Kioti CK22 Instruction Manual
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Kioti CK22 Instruction Manual

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FOREWORD
Congratulations, and welcome to the fabulous world of CK22 ownership, where serious work is made fun
again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI CK22, it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information
you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG-IND.CO.,LTD. with your questions/concerns.

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  • Page 1 Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's familiarize themselves with the KIOTI CK22, it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
  • Page 2 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: ! ! ! ! ! This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 3 ABBREVIATION LIST ABBREVIATIONS DEFINITIONS Four Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers, USA ASTM American Society of Testing and Materials, USA Feet Per Minute Hi-Mid-Lo High Speed-Middle Speed-Low Speed Hydrostatic Transmission Meters Per Second Power Take Off RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel ROPS...
  • Page 4 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Fuel-Level Position Control-Lowered Position Engine Coolant-Temperature Hazard Warning Lights Parking Brake Headlight-Low Beam...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ..........SERVICING OF TRACTOR ......... SPECIFICATIONS ............DESCRIPTION OF OPERATING SYSTEM ....OPERATION ..............THREE-POINT HITCH & DRAWBAR ......SECTION HYDRAULIC UNIT ............TIRES, TREAD AND BALLAST ......... MAINTENANCE ............. PERIODIC SERVICE ............ STORAGE ............... TROUBLESHOOTING ..........
  • Page 6 SAFETY PRECAUTIONS BEFORE OPERATING THE TRACTOR ....1-2 OPERATING THE TRACTOR ........1-5 DRIVING THE TRACTOR ........... 1-8 PARKING THE TRACTOR ......... 1-9 OPERATING THE PTO ..........1-10 USING 3-POINT HITCH ..........1-10 SERVICING THE TRACTOR ........1-11 TRACTOR SAFETY LABELS ........1-14...

  • Page 7: Before Operating The Tractor

    CK22 BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.

  • Page 8: Safety Precautions

    This will help to 18. No alterations should be made to prevent accidental slips trips and your KIOTI tractor. falls. 15. Be sure to scrape off mud or soil from your shoes before mounting...
  • Page 9 CK22 20. For your safety ROPS with a seat belt is recommended for all applications. NOTE Always use seat belt when the trac- tor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS.

  • Page 10: Operating The Tractor

    SAFETY PRECAUTIONS OPERATING THE TRACTOR 051O108C 051O109C 051O110C 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 11 CK22 051O111C 051O112C 051O113C (1) Drawbar 4. Make sure that all pressure lines are 6. If the front of the tractor tends to rise 7. Always use the proper ballast weight tight before starting the tractor. up when heavy implements are at-...
  • Page 12 SAFETY PRECAUTIONS 9. Do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or attach- ments with your tractor you should first read their respective owner's manual. You should always keep their safe operation procedures in mind.

  • Page 13: Driving The Tractor

    CK22 DRIVING THE TRACTOR MANUAL type HST type 051O116C 051O117C 051O118C (1) Interlock (1) Interlock (2) Brake Pedal (L) (2) Brake Pedal (L) (3) Brake Pedal (R) (3) Brake Pedal (R) 1. Lock the brake pedals together when 2. Always slow the tractor before traveling at road speeds.

  • Page 14: Parking The Tractor

    SAFETY PRECAUTIONS PARKING THE TRACTOR 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to maintain control at all times. 7. Do not apply the differential lock while traveling at road speeds.

  • Page 15: Operating The Pto

    CK22 OPERATING THE PTO USING 3-POINT HITCH 051O121C 051O122C 051O123C (1) PTO Shield (1) 3-point hitch lowering speed knob (2) PTO Shaft Cap (A) “FAST” (C) “LOCK” (B) “SLOW” 1. Make sure the tractor is completely attached to the equipment.

  • Page 16: Servicing The Tractor

    SAFETY PRECAUTIONS SERVICING THE TRACTOR 051O124C 051O125C 051O126C In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while park it on a flat level surface, set the fore servicing any part that may have the coolant is hot.
  • Page 17 CK22 051O127C 051O128C 051O129C (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 12. Make sure that wheel bolts have 7. When working with your tractors 9. Tire mounting should be done by been tightened to the specified electrical components you must first qualified professionals, with the torque.
  • Page 18 SAFETY PRECAUTIONS 051O130C 051O131C 14. Fluid escaping from pinholes may 15. Keep environmental pollution in be invisible. Do not use hands to mind. When replacing coolant or search for suspected leaks; oil, dispose of it the right way. Use a piece of cardboard or wood, Be sure to observe all relevant instead.

  • Page 19: Tractor Safety Labels

    CK22 TRACTOR SAFETY LABELS 051O132C...
  • Page 20 SAFETY PRECAUTIONS (1) Part No. : T2350-54122 (3) Part No. : T4625-52361 (5) Part No. : T2325-50512 (2) Part No. : T4625-52351 (4) Part No. : T2325-50743 (6) Part No. : T2445-50724...
  • Page 21 CK22 (7) Part No. : T2615-53561 (9) Part No. : T2615-54112 (8) Part No. : T2350-54141...

  • Page 22: Servicing Of Tractor

    SERVICING OF TRACTOR SERVICING ..............2-2...
  • Page 23 PTO cover. Lo- ranty or major service, be sure to see cate the serial numbers now and record your KIOTI dealer. For service, con- them in the space provided. tact the KIOTI dealership from which...

  • Page 24: Specifications

    SPECIFICATIONS SPECIFICATIONS ............3-2 IMPLEMENT LIMITATIONS ........3-4 TRAVELING SPEED ............ 3-5...
  • Page 25 CK22 SPECIFICATIONS CK22 Model MECHANICAL Model 3C100A Liquid-cooled, 3-cylinder diesel Type Engine gross HP (kW) 22 (16.4) P.T.O(Factory observed)HP (kW)/rpm 16.5 (12.3)/2800 15.5 (11.6)/2800 1,007 (61.45) Displacement cc (cu.in) 2,800 Rated revolution r.p.m min-1 20 (5.28) Fuel tank capacity (gal.)
  • Page 26 SPECIFICATIONS CK22 Model MECHANICAL Front (AG, TURF, INDUSTRIAL) 6 - 12 (23 x 8.50 - 12, 23 x 8.50 - 12) Rear (AG, TURF, INDUSTRIAL) 9.5 - 16 (33 x 12.5 x 16.5, 12 - 16.5) Forward (At rated engine rpm) 1.10 ~ 16.24 (0.68 ~ 10.09)
  • Page 27 KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]...
  • Page 28 SPECIFICATIONS TRAVELING SPEED * AT RATED ENGINE RPM WITH STANDARD TIRES. CK22 CK22H km/h(mile/h) km/h(mile/h) HI - LOW Main Speed HI - LOW Main Speed 1.10 ( 0.680 ) Forward 0 ~ 5.80 ( 0 ~ 3.604 ) Forward 1.70 ( 1.056 ) Reverse 0 ~ 3.62 ( 0 ~ 2.249 )
  • Page 29 CK22 CK22 CK22H Remarks Implement Remarks Operating Capa.300kg(660lbs) Loader Max. Bucket width mm(in) 1219.2(48),1371.6(54) and below Do not use 3 point hitch backhoe Backhoe with sub frame Max. Diging depth mm(ft.in) 1955.8(6.5) and below Mid Mower Max. Cutting width mm(in)

  • Page 30: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW ............4-2 INSTRUMENT PANEL AND SWITCH ......4-4 FOOT AND HAND CONTROLS ......... 4-5...
  • Page 31 CK22 EXTERIOR VIEW (1) Seat (2) Steering Wheel (3) Hood/Bonnet (4) Head Light (5) ROPS (6) Turn Signal Lamp (7) Fender (8) Side Cover 051O401C...
  • Page 32 DESCRIPTION OF OPERATING SYSTEM (1) Fuel Tank Cap (2) Top Link (3) Stop Lamp (4) Crank Lifting Rod (5) PTO Shield (6) Telescopic Sway bar (7) Lower Link (8) Draw Bar 051O402C...
  • Page 33 CK22 INSTRUMENT PANEL AND SWITCHES (1) Tachometer (2) Fuel Gauge (3) Coolant Temp. Gauge (4) Left Turn Indicator (5) Right Turn Indicator (6) Turn Signal Switch & Light Switch (7) Horn Switch(only EU) (8) Key Switch (9) Hazard Lamp Switch...
  • Page 34 DESCRIPTION OF OPERATING SYSTEM FOOT AND HAND CONTROLS (1) Hand Throttle Lever CK22(AU) (2) Speed Set Lever (3) Joystick Lever (4) Clutch Pedal (5) Brake Pedal (L) (6) Brake Pedal (R) (7) Main Gear Shift Lever (8) Foot Throttle (9) Position Control Lever...
  • Page 35 CK22 FOOT AND HAND CONTROLS (1) Hand Throttle Lever CK22(EU) (2) Joystick Lever (3) Clutch Pedal (4) Brake Pedal (L) (5) Brake Pedal (R) (6) Main Gear Shift Lever (7) Foot Throttle (8) Position Control Lever (9) Range Gear Shift Lever(Hi-Lo)
  • Page 36 DESCRIPTION OF OPERATING SYSTEM (1) Hand Throttle Lever CK22H (2) Parking Brake Lock Lever (3) Speed Set Lever (4) Joystick Lever (5) Clutch Pedal (6) Brake Pedal (L) (7) Brake Pedal (R) (8) Speed Control Pedal (9) Position Control Lever (10) Range Gear Shift Lever(Hi-Lo) (11) Mid PTO Gear Shift Lever (12) Rear PTO Gear Shift Lever...

  • Page 37: Operation

    OPERATION PRE-OPERATION ............5-2 OPERATING NEW TRACTOR ........5-3 OPERATING THE ENGINE ........5-4 OPERATING THE TRACTOR ........5-11...
  • Page 38 CK22 PRE-OPERATION DAILY CHECK CHECK ITEM It is a good practice to know the con- - Walk around inspection. dition of your tractor before you start - Check the engine oil level it. You should perform a routine check - Check the transmission oil level before each use.
  • Page 39 OPERATION OPERATING NEW TRACTOR CHANGING LUBRICATING OIL FOR NEW TRACTORS How a new tractor is handled and main- In handling a new tractor, the following Special attention should be given to tained determines the life of the tractor. new tractors lubrication oil. New parts precautions should be observed.
  • Page 40 CK22 OPERATING THE ENGINE STARTING THE ENGINE 1. MAKE SURE THE PARKING ! ! ! ! ! MANUAL Type CAUTION BRAKE IS SET To avoid personal injury: (1) To set the parking brake; You must read and understand the warning and caution labels 1) Interlock the brake pedals on your tractor.
  • Page 41 OPERATION 3. PLACE THE PTO CLUTCH LEVER IN "OFF" POSITION. 4. PLACE THE SPEED CONTROL PEDAL IN "NEUTRAL" POSITION (HST TYPE). 5. MAIN SHIFT LEVER TO NEUTRAL POSITION (MANUAL TYPE). 6. PLACE THE RANGE GEAR SHIFT LEVER (HI-LO) IN "NEU- TRAL"...
  • Page 42 CK22 051O504C 051O505C 051O506C (1) Key Switch (1) Position Control Lever (1) Hand Throttle Lever (A) "DOWN" (2) Brake Pedal (R) ) Off ) Manual Pre-Heat "INCREASE" "DECREASE" ) Acc ) Start ) On(Auto Pre-Heat) 7. MOVE THE POSITION CONTROL 8.
  • Page 43 OPERATION 1. Be careful not to run the starting 10. TURN THE KEY TO “START” PO- motor longer than 10 seconds due SITION AND RELEASE WHEN to its heavy current consumption. THE ENGINE STARTS. 2. If the tractor has not started in 10 NOTE seconds stop operating the starter, wait 30 seconds and then repeat the...
  • Page 44 ! ! ! ! ! CAUTION IMPORTANT If the engine does not stop, con- Daily checks with the Easy sult with your local KIOTI dealer. Check only, are not sufficient. Never fail to conduct daily checks carefully by referring to Daily Check. (See “DAILY...
  • Page 45 OPERATION WARM-UP AND TRANSMISSION OIL IN THE LOW TEMPERATURE RANGE Ambient Warm-up time Hydraulic oil serves as transmission temperature requirement fluid to protect and lubricate moving Above 32 ° F At least 5 minutes parts. (0 ° C) 32 ~ 14 ° F This fluid is also circulated through 5 ~ 10 minutes out the hydraulic circuit to operate...
  • Page 46 CK22 JUMP STARTING When jump starting the engine, follow the other vehicle to touch. Start the vehicle's engine after connecting the the instructions below to safely start the engine. cables and let it run for a few moments. Turn off all accessories on both vehicles.
  • Page 47 OPERATION OPERATING THE TRACTOR TO FOLD THE ROPS 051O510C 051O511C 051O512C (1) Grip Bolt (2) Set Pin (1) ROPS (1) Grip Bolt (2) Set Pin (3) Clip Pin (3) Clip Pin 1. Remove the clip pin and set pin. 2. Loosen the grip bolt and fold the 3.
  • Page 48 CK22 TO RAISE THE ROPS TO STARTING UPRIGHT POSITION 051O513C 051O514C 051O515C (1) Grip Bolt (2) Set Pin (1) Weight Adjuster (2) Height Adjuster Lever (3) Clip Pin (3) Position Height Adjuster 1. Remove both the grip bolt, clip pin 3.
  • Page 49 OPERATION SEAT The seat installed on your tractor has ONLY EU a comprehensive range of adjustments. Before prorating the tractor, it is impor- tant to adjust the seat to the comfort- able position. 1.The lever which control the seat po- sition (up or down) in accordance with operator's.
  • Page 50 CK22 (2) TRAVEL/HEIGHT ADJUSTMENT Pull out the position adjust lever and slide the seat backward or forward, as required. IMPORTANT After adjusting the operator’s seat, be sure to check that the seat is properly locked. 051O517C 051O518C (1) Seat Belt...
  • Page 51 OPERATION 3. CHECKING THE BRAKE PEDAL MANUAL Type (1) BRAKE PEDAL (RIGHT AND LEFT) ! ! ! ! ! WARNING To avoid personal injury: Applying one rear wheel brake at a time can cause the tractor to swerve or roll over at high speeds. 1.
  • Page 52 CK22 IMPORTANT To help prevent premature clutch wear. The clutch pedal must be en- gaged slowly and disengaged quickly. Do not rest your foot on the clutch pedal. Select the proper gear and en- gine speeds according to the 051O522C 051O523C type of job you are doing.
  • Page 53 OPERATION 6. SELECTING THE TRAVEL SPEED MANUAL Type (EU MANUAL Type) (1) MAIN GEAR SHIFT LEVER The main shift uses a syncro-mesh and a constant mesh. Rotary power which is transmitted from engine to gear shaft via the clutch is changed in three ways by operating the main shift lever to shift the shifters, and transmits to the counter shaft.
  • Page 54 CK22 (2)RANGE GEAR SHIFT LEVER (HI-LO) HST Type The range gear shift can only be shifted when tractor is completely stopped and clutch is depressed. If it is difficult to shift the range gear, take the following actions. 1. Be sure the range gear shift lever is in neutral position.
  • Page 55 OPERATION FRONT WHEEL DRIVE IS EFFEC- IMPORTANT TIVE FOR THE FOLLOWING JOBS: To avoid personal injury: 1. When greater pulling force is needed, You should not engage your front such as working in a wet field, when wheel drive while traveling at pulling a trailer or when working with road speeds.
  • Page 56 CK22 HST Type MANUAL Type 051O527C 051O528C 051O530C (1) Hand Throttle Lever (2) Foot Throttle (1) Brake Pedals (1) Speed Set Lever (2) Speed Control Pedal INCREASE DECREASE (A) Lock (C) Forward (B) Release (D) Reverse 7. ACCELERATE THE ENGINE 8.
  • Page 57 1. Accelerate speed to desired level us- reverse. Consult your KIOTI dealer. ing Speed Control Pedal, and pull the The cruise control can be released When overloads or any sudden cruise control up to the "ON"...
  • Page 58 CK22 STOPPING HORN (only EU) 1. Slow the engine to idle 2. Depress the clutch and brake pedal. (Manual model) 3. After the tractor has stopped, disen- gage the PTO, lower the implement, shift the transmission into neutral, release the clutch pedal and set the parking brake.
  • Page 59 OPERATION CHECK DURING DRIVING IMMEDIATELY STOP THE ENGINE IF The engine suddenly slows or accelerates. Unusual noises are heard. Exhaust fumes become dark. NOTE Frequently check all gauges to verify the tractors operating status. 051O532C (1) Battery Charging Warning Lamp (4) Fuel Gauge (2) Tachometer (5) Coolant Temperature Gauge...
  • Page 60 CK22 INSTRUMENT CLUSTER If warning lamps come on while oper- ating the engine, immediately stop the engine and check for the cause. Never operate the tractor while warn- ing lamps are on. 051O533C (1) Headlight-High Beam Lamp (7) Right Turn Indicator...
  • Page 61 OPERATION TACHOMETER FUEL GAUGE COOLANT TEMPERATURE GAUGE 051O534C 051O535C 051O536C “E” EMPTY “F” FULL “C” COLD “H” HOT The tachometer indicates the engine When the key switch is on, the fuel When the key switch is turned "ON" speed and the 540rpm PTO operating gauge indicates the fuel level.
  • Page 62 CK22 ENGINE OIL PRESSURE BATTERY CHARGING WARN- HEAD LIGHT HIGH BEAM WARNING LAMP ING LAMP PILOT LAMP 051O537C 051O538C 051O539C If the tractor engine oil pressure is be- If the battery of the generator is not fully When head lights are turned to high,...
  • Page 63 OPERATION TURN SIGNAL LAMP GLOW PLUG INDICATOR PARKING BRAKE LAMP 051O540C 051O541C 051O542C If the turn signal lamp switch is turned When the key switch is turned to the If the parking lever is engaged, the cor- left or right, the corresponding indica- "ON"...
  • Page 64 CK22 PARKING PARKING BRAKE LEVER 1. When parking, be sure to set the ! ! ! ! ! CAUTION parking brake. To avoid personal injury: To set the parking brake: Always set the parking brake 1) Interlock the brake pedals.
  • Page 65 OPERATION OPERATING TECHNIQUES ONLY EU MANUAL TYPE DIFFERENTIAL LOCK If one of the rear wheels should slip, use the differential lock. This will cause both wheels to turn together. The dif- ferential lock is engaged only when the pedal is depressed. IMPORTANT When using the differential lock, always slow the engine and...
  • Page 66 CK22 OPERATING THE TRACTOR ON A ROAD OPERATING ON SLOPES AND ! ! ! ! ! ROUGH TERRAIN CAUTION To avoid personal injury: ! ! ! ! ! CAUTION To help assure straight line stops To avoid personal injury: when driving at transport...
  • Page 67 OPERATION DIRECTIONS FOR USE OF POWER 1. Be sure that the wheels are adjusted STEERING to provide the maximum stability 1. Power steering is activated only possible. while the engine is running. Slow 2. You should slow down for rough engine speeds make the steering a roads, slope and sharp turns.
  • Page 68 CK22 PTO OPERATION REAR PTO GEAR SHIFT LEVER 1. The tractor has a 540 rpm speed Model CK22 position. Engine Speed min (rpm) 2,646 2. PTO shifting needs clutch operation. Shaft 6-Spline Press the clutch pedal down com- PTO Speed min...
  • Page 69 OPERATION PTO SHIELD AND SHAFT CAP MID-PTO LEVER (OPTION) 051O549C 051O548C 051O550C (1) PTO Shield (1) Mid PTO Lever (1) PTO (2) PTO Shaft Cap (2) PTO Shaft Cap (2) Rear PTO Lever The shield rotates upward, allowing for To use the mid-PTO, shift the PTO le- (1) REAR AND MID-PTO SPEED easy implement attachment to the PTO ver to engaged position.
  • Page 70 CK22 051O551C (1) Mid PTO (2) Mid PTO Shaft Cap (3) Bolt (2) MID-PTO SHAFT COVER The mid PTO is available for KIOTI ap- proved implements.
  • Page 71 THREE-POINT HITCH & DRAWBAR THREE-POINT HITCH & DRAWBAR ......6-2 3-POINT HITCH ............6-3 DRAWBAR ..............6-4...
  • Page 72 CK22 THREE-POINT HITCH & DRAWBAR (1) Top Link (2) Lifting Rod (Left) (3) Lifting Rod (Right) (4) Telescopic stabilizer (5) Lower Link (6) Drawbar 051O606C...
  • Page 73 THREE-POINT HITCH & DRAWBAR 3-POINT HITCH ATTACHING AND DETACHING MAKE PREPARATIONS FOR ATTACHING IMPLEMENT ! ! ! ! ! CAUTION To avoid personal injury: Be sure to stop the engine. Do not stand between tractor and implement unless parking brake is applied. Before attaching or detaching implement, locate the tractor and implement on a firm level...
  • Page 74 CK22 DRAWBAR ADJUSTING DRAWBAR LENGTH ! ! ! ! ! WARNING Use caution when adjusting the check chains. Heavy implement can move causing harm. To adjust the check chains, loosen the set nuts and twist the turn buckles on both sides until the desired amount of sway is reached.
  • Page 75 HYDRAULIC UNIT 3-POINT HITCH CONTROL SYSTEM ....... 7-2 AUXILIARY HYDRAULICS ........... 7-5...
  • Page 76 If noises are heard when imple- ment is lifting after the hydrau- lic control lever has been activated, the hydraulic mecha- nism is not adjusted properly. Unless corrected the unit will be damaged. Contact your KIOTI dealer for adjustment.
  • Page 77 HYDRAULIC UNIT IMPLEMENT LOWERING LIMIT 3-POINT HITCH LOWERING HYDRAULIC BLOCK TYPE SPEED OUTLET Hydraulic block type outlet is useful when adding hydraulically operated equipment such as: front end loader, front blade, etc. WHEN IMPLEMENT IS ATTACHED 1. Remove the plugs. 2.
  • Page 78 CK22 When implement is not attached When implement is attached 051O704C 051O705C (1) To Hydraulic Control Valve (3-point hitch) (1) Flow Priority Valve (2) To Power steering (PS type only) (2) Inlet from Implements (PS 3/8") (3) From Gear Pump (3) Outlet to Implements (PS 3/8")
  • Page 79 HYDRAULIC UNIT AUXILIARY HYDRAULICS JOYSTICK VALVE This loader control valve has two stage dump position. The first dump position FLOAT by moving the lever to the right is the “Regular” dump position. DOWN DUMP & ROLL & DOWN BACK DOWN It has good power and control for dump- ing precisely.
  • Page 80 CK22 REMOTE CONTROL VALVE LEVER Pressure Move the lever up or down and hold. This will raise or lower the implement. Returning IMPORTANT Port Push Pull Do not hold the lever in the Lever1 “pull” or “push” position once the remote cylinder has reached...
  • Page 81 Pull the hose straight from the hy- connected. for leaks. draulic coupler to release it. 4. Clean oil and dust from the coupler, then replace the dust plugs. NOTE Your local KIOTI Dealer can sup- ply parts to adapt couplers to hy- draulic hoses.
  • Page 82 TIRES, TREAD AND BALLAST TIRES ................8-2 TREAD ................8-3 BALLAST ..............8-4...
  • Page 83 CK22 TIRES INFLATION PRESSURE Though the tire pressure is factory-set to the prescribed level, it naturally drops ! ! ! ! ! WARNING slowly in the course of time. Thus, check it everyday and inflate as necessary. To avoid personal injury: Do not attempt to mount a tire.
  • Page 84 051O804C (1) 215 N·m (22 kgf·m, 160 lbs·ft) Models IMPORTANT 890 mm CK22, CK22H 935 mm Always attach tires as shown in 9.5 - 16 Ag (35 in.) (36.8 in.) the drawings.
  • Page 85 (2) Rear Wheel Weights to the rear wheel. See your implement chart. owner's manual for the proper amount of weight or consult your local KIOTI ! ! ! ! ! CAUTION 17 kg X 3 Pieces dealer.
  • Page 86 MAINTENANCE SERVICE INTERVALS ..........9-2 LUBRICANTS .............. 9-4...
  • Page 87 CK22 SERVICE INTERVALS PERIODICAL CHECK REFERENCE PERIOD SINCE THEN 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Engine oil Every100Hr 10-8 Change Every200Hr 10-8 Engine oil filter Replace Every200Hr 10-10 Hydraulic oil filter...
  • Page 88 MAINTENANCE PERIODICAL CHECK REFERENCE PERIOD SINCE THEN PAGE 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Every100Hr 10-15 Check Fuel line Every2years 10-25 Replace Every200Hr 10-20 Check HST oil line 10-25 Every2years Replace Every200Hr 10-21...
  • Page 89 CK22 LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. Capacities Locations Lubricants CK22HST CK22 No.2-D diesel fuel Fuel 20 (5.28 U.S.gal.) No.1-D diesel fuel if temperature is below -10°C (14°F) Coolant 5.7 (1.50 U.S.gal.)
  • Page 90 PERIODIC SERVICE HOW TO OPEN THE HOOD ........10-2 DAILY CHECK ............10-3 INITIAL 50 HOURS ............ 10-8 EVERY 50 HOURS ........... 10-13 EVERY 100 HOURS ..........10-14 EVERY 200 HOURS ..........10-20 EVERY 300 HOURS ..........10-22 EVERY 400 HOURS ..........10-23 EVERY 600 HOURS ..........
  • Page 91 CK22 HOW TO OPEN THE HOOD ENGINE COVER HOOD 051OA01C 051OA02C 051OA03C (1) Knob (A) Pull (1) Hood Rod (1) Sider Cover (A) Push To open the tractors hood you should To remove the side cover. ! ! ! ! ! CAUTION first pull the knob to release the latch.
  • Page 92 PERIODIC SERVICE DAILY CHECK CHECKING ENGINE OIL LEVEL For your own safety and maximum ser- ! ! ! ! ! CAUTION vice life of the machine, make a thor- To avoid personal injury: ough daily inspection before starting Be sure to stop the engine be- and operating the machine.
  • Page 93 CK22 CHECKING TRANSMISSION CHECKING AND REFUELING FLUID LEVEL 1. Park the machine on a flat surface, HST Type lower the implement and shut off engine. 2. Check the fluid level on the fluid level dipstick. If the level is too low, add new oil to the prescribed level at the oil inlet.
  • Page 94 PERIODIC SERVICE 1. Turn the key switch to "ON", check NOTE the amount of fuel by fuel gauge. No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy 2. Fill fuel tank when fuel gauge shows mobile service.
  • Page 95 Use clean, fresh water and anti- and allow sufficient time for freeze to fill the recovery tank. excess pressure to escape be- If water should leak, consult fore removing your local KIOTI dealer. completely.
  • Page 96 PERIODIC SERVICE CLEANING GRILL, RADIATOR CHECKING GAUGES, METER SCREEN AND OIL COOLER SCREEN AND EASY CHECKER 1. Inspect the instrument panel for bro- IMPORTANT ken gauge(s), meter(s) and Easy Grill and screen must be clean Checker lamps. from debris to prevent engine 2.
  • Page 97 To avoid personal injury: To prevent serious damage to the oil pan. Be sure to stop the engine be- the engine, use only a KIOTI fore changing the oil. All the used oil can be drained out genuine filter. Allow engine to cool down easily when the engine is still warm.
  • Page 98 PERIODIC SERVICE ADJUSTING CLUTCH PEDAL (MANUAL) ! ! ! ! ! 0.8 ~ 1.2 in. CAUTION Proper clutch pedal (20 ~ 30 mm) free travel (A) To avoid personal injury: on the pedal Be sure to stop the engine be- fore changing oil filter cartridge.
  • Page 99 CK22 REPLACING HYDRAULIC OIL FILTER & TRANSMISSION OIL FILTER HST Type HST Type 051OA13C 051OA14C MANUAL Type (1) Hydraulic Oil Filter (1) HST Oil Filter 4. Tighten the filter firmly until it con- ! ! ! ! ! CAUTION tacts the mounting surface. Then...
  • Page 100 8. HST models have a hydraulic filter and HST filter. IMPORTANT To prevent serious damage to the hydraulic system, use only a genuine KIOTI filter. 051OA16C MANUAL Type (1) Drain Plugs IMPORTANT Do not operate the tractor im- mediately after changing the transmission fluid.
  • Page 101 CK22 CHANGING FRONT AXLE CASE OIL 1. To drain the used oil, remove the 1. Remove the filling plug from the left drain plugs at the bottom of the trans- top and the drain plugs from the both mission case and differentials. Drain side bottom and drain oil.
  • Page 102 PERIODIC SERVICE EVERY 50 HOURS LUBRICATING GREASE FITTINGS You should apply a small amount of multi-purpose grease to the following points every 50 hours or as needed. If your tractor is operated in extremely wet, muddy, or dusty conditions you should lubricate the fittings more often. 051OA20C 051OA21C 051OA23C...
  • Page 103 CK22 EVERY 100 HOURS CHECKING WHEEL BOLT CHECKING FUEL FILTER CHANGING ENGINE OIL TORQUE See "Initial 50 hours" in page 10-8. ADJUSTING BRAKE PEDAL See "Initial 50 hours" in page 10-16. 051OA26C 051OA27C (1) Bolt : 83N.M (8.5kgf·m, 62lbf·ft )
  • Page 104 PERIODIC SERVICE CHECKING FUEL LINE CLEANING AIR CLEANER PRIMARY ELEMENT 1. Remove the air cleaner cover and element. 2. Clean the element: 1) When dry dust adheres to the element, blow compressed air from the inside, turning the element. Pressure of compressed air must be under 99 psi (7 kgf/ , 686 kPa).
  • Page 105 CK22 ADJUSTING BRAKE PEDAL ! ! ! ! ! MANUAL Type IMPORTANT CAUTION To avoid personal injury: The air cleaner uses a dry Stop the engine and chock the element, never apply oil. wheels before checking brake Do not run the engine with filter pedal.
  • Page 106 PERIODIC SERVICE ADJUSTING HANDBRAKE (ONLY EU-CK20) 1. Please adjust the parking brake wire by following the assembling dimen- sions as shown. (A) : 19 mm (B) : 17 mm (C) : 15 mm (D) : End play Adjustment (E) : End play Adjustment 2.
  • Page 107 CK22 BATTERY Mishandling or abuse of the battery can BATTERY CHARGING shorten the service life and adds to ! ! ! ! ! CAUTION maintenance cost of the tractor. To avoid personal injury: If the battery is weak it will cause the...
  • Page 108 TYPE tor and store in a dry place out of body. direct sunlight. CK22 2. To slow charge the battery, connect 535MF(AU) 2. The battery self-discharges while it the battery positive terminal to the CK22H DELKOR DF65D(EU) is stored.
  • Page 109 CK22 EVERY 200 HOURS ADJUSTING FAN BELT TENSION REPLACING ENGINE OIL FILTER 1. Stop the engine and remove the key. See "Initial 50 hours" in page 10-8. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the al-...
  • Page 110 KIOTI dealer for repairs. 2. If the radiator hoses are swollen, hardened, cracked, or otherwise damaged, you must replace the hose.
  • Page 111 CK22 EVERY 300 HOURS ADJUSTING TOE-IN REPLACING FUEL FILTER ELEMENT 051OA36C 051OA37C 051OA38C (A) Wheel - to - wheel distance at front (1) Lock Nuts (2) Tie Rod (1) Fuel Cock (B) Wheel - to - wheel distance at rear...
  • Page 112 PERIODIC SERVICE EVERY 400 HOURS CHANGING TRANSMISSION CHANGING FRONT AXLE FLUID CASE OIL See "Initial 50 hours" in page 10-11. See "Initial 50 hours" in page 10-11. IMPORTANT If dust and dirt enters the fuel system, the fuel pump and in- jection nozzles are subject to premature wear.
  • Page 113 EVERY 1 YEAR ADJUSTING FRONT AXLE PIVOT ADJUSTING ENGINE REPLACING AIR CLEANER VALVE CLEARANCE ELEMENT Consult your local KIOTI dealer for this (See "Cleaning Air Cleaner Element" in service. every 100 hours maintenance.) 051OA39C (1) Lock Nut (2) Adjusting Screw...
  • Page 114 When the anti-freeze is mixed fore removing cap completely. with water, the anti-freeze mix- ing ratio must be less than 50%. CK22 Coolant 1.50U.S.gals. 1. Stop the engine and let it cool. Securely tighten radiator cap. If capacity (2.7 )
  • Page 115 CK22 ANTI-FREEZE REPLACING RADIATOR HOSE (WATER PIPES) If cooling water freezes, it can damage * At 760 mmHg pressure (atmospheric). Replace the hoses and clamps. the engine and radiator. It is necessary, A higher boiling point is obtained by (See "Checking Radiator Hose and...
  • Page 116 PERIODIC SERVICE SERVICE AS REQUIRED BLEEDING FUEL SYSTEM DRAINING CLUTCH HOUSING WATER BLEEDING PROCEDURE IS AS FOLLOWS: 1. Fill the fuel tank with fuel, and open the fuel cock. 2. Open the air vent cock on the fuel injection pump. 3.
  • Page 117 Refer to the trouble- shooting section of this manual or your local KIOTI dealer for specific information dealing with electrical problems.
  • Page 118 PERIODIC SERVICE REPLACING LIGHT BULB PROTECTED CIRCUIT 1. Head lights and rear combination lights: Take the bulb out of the light body and replace with a new one. No. Capacity Protected circuit 2. Other lights: Heater Control/ Detach the lens and replace the bulb. Timer Relay Customer Use Light...
  • Page 119 STORAGE TRACTOR STORAGE ..........11-2 REMOVING THE TRACTOR FROM STORAGE ..11-3...
  • Page 120 CK22 TRACTOR STORAGE 1. Check the bolts and nuts for ! ! ! ! ! CAUTION looseness, and tighten if necessary. To avoid personal injury: 2. Apply grease to tractor areas where Do not clean the machine with bare metal will rust also to pivot engine running.
  • Page 121 STORAGE REMOVING THE TRACTOR FROM STORAGE 10. Keep the tractor in a dry place 1. Check the tire air pressure and in- where the tractor is sheltered from flate the tires if they are low. rain. Cover the tractor. 2. Jack the tractor up and remove the 11.
  • Page 122 TROUBLESHOOTING ENGINE TROUBLESHOOTING ....... 12-2...
  • Page 123 CK22 ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective measure. Trouble Cause Countermeasure Engine is difficult to start or won't No fuel flow. Check the fuel tank and the fuel filter.
  • Page 124 Loose or defective fan belt Adjust or replace fan belt. Dirty radiator core or grille screens Remove all trash. Flush cooling system. Coolant flow route corroded If you have any questions, contact your local KIOTI dealer.
  • Page 125 OPTIONS OPTIONS ..............13-2...
  • Page 126 CK22 OPTIONS Consult your local KIOTI dealer for further detail. Work Light High visibility for night work Front end weights For front ballast Rear Wheel Weights For rear ballast Sunshade...
  • Page 127 INDEX...
  • Page 128 CK22 NUMBERIC BLEEDING FUEL SYSTEM ..........10-27 3-POINT HITCH ..............6-3 3-POINT HITCH CONTROL SYSTEM ........7-2 3-POINT HITCH LOWERING SPEED ........7-3 CHANGING ENGINE OIL ........... 10-8 CHANGING ENGINE OIL ..........10-14 CHANGING FRONT AXLE CASE OIL ......10-12 ADJUSTING BRAKE PEDAL ..........10-9...
  • Page 129 INDEX CLEANING AIR CLEANER PRIMARY ELEMENT ..10-15 VERY 400 HOURS ............10-23 CHECKING FUEL FILTER ..........10-14 EVERY 50 HOURS ............10-13 CLEANING GRILL, RADIATOR SCREEN AND OIL COOLER EVERY 600 HOURS ............10-24 SCREEN ................10-7 EVERY 800 HOURS ............10-24 COOLANT TEMPERATURE GAUGE ........
  • Page 130 CK22 OPERATING THE TRACTOR ..........5-11 IMMEDIATELY STOP THE ENGINE IF ........ 5-23 OPTIONS ................13-2 IMPLEMENT LIMITATIONS ........... 3-4 IMPLEMENT LOWERING LIMIT ........... 7-3 INFLATION PRESSURE ............8-2 PTO OPERATION ............... 5-32 INITIAL 50 HOURS ............. 10-8 PARKING ................5-28 INSTRUMENT CLUSTER ..........
  • Page 131 INDEX FILTER ................10-10 TO FOLD THE ROPS ............5-11 TO RAISE THE ROPS TO UPRIGHT POSITION ....5-12 REPLACING HYDRAULIC OIL FILTER & TRANSMISSION OIL FILTER ................10-20 TRACTOR SAFETY LABELS ..........1-14 REPLACING LIGHT BULB ..........10-29 TRACTOR STORAGE ............11-2 REPLACING POWER STEERING HOSE .......

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