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Novexx Solutions LTP User Manual

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01/13 Rev. 5.08-01
Installation / Setup
Product description ....................................... 2
Product name ............................................ 2
Intended Use of System ............................ 2
Configurations ........................................... 2
System requirements ................................ 3
Functionality .............................................. 3
Technical data ........................................... 4
Component overviews ............................... 5
For your safety .............................................. 7
General safety notes ................................. 7
Warning notes on the device ................... 10
Assembly .................................................... 11
interlock circuit ........................................ 11
USER MANUAL
LTP-LTPV
Mounting to ALX 92x ................................12
Mounting to ALS 20x/256 .........................14
Installing the on-off valve .........................15
Compressed air .......................................16
Settings .......................................................18
Parameter settings ...................................18
Positioning the pressure plate .................20
Sensors ....................................................22
Valves ......................................................23
Appendix .....................................................26
Pneumatic plans ......................................27

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Summary of Contents for Novexx Solutions LTP

  • Page 1: Table Of Contents

    01/13 Rev. 5.08-01 USER MANUAL LTP-LTPV Installation / Setup Product description ........2 Mounting to ALX 92x ........12 Product name ..........2 Mounting to ALS 20x/256 ......14 Intended Use of System ......2 Installing the on-off valve ......15 Configurations ........... 2 Compressed air ........16...

  • Page 2: Product Description

    (LTPV only) The label is held to the plastic plate on the underside of the applicator by suction and the air stream of a support air jet. In the LTP, the suction onto the suction plate is generated by a blower that is mounted at the top end of the applicator housing.

  • Page 3: System Requirements

    Displaying the firmware version of the applicator interface: FW VERS. > Applicator int. Functionality The LTP/LTPV applicator is an additional module to be mounted to one of the above named label dispensers or print & apply machines (see chapter Intended Use of Sys- tem ...

  • Page 4: Technical Data

    01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP - LTPV Product description Technical data Label stock Label type Self-adhesive (Papier, PE, PP, PVC, PA) LTP: 30-80 mm Label width LTPV: 12-80 mm LTP: 30-80 mm Label length LTPV: 12-80 mm...

  • Page 5: Component Overviews

    Installation / Setup LTP - LTPV Product description Component overviews LTP - LTPV front side [1] Front side LTP (A) and LTPV (B) (with mounting bracket for ALS 20xRH). Designation Mounting bracket for ALS 20x Blower (LTP only) Housing cover (LTPV only)
  • Page 6 USER MANUAL Installation / Setup LTP - LTPV Product description LTP - LTPV rear [2] Rear view LTP (A) and LTPV (B) (with mounting bracket for ALS 20xRH). Designation Compressed air connection Support air connection Support air nozzle Connection for interlock switch...

  • Page 7: For Your Safety

    01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP - LTPV For your safety For your safety General safety notes WARNING! Danger of cuts and crush injuries especially at the following points: • Between moveable vacuum plate and dispensing edge.

  • Page 8: Connecting An Interlocking Guard

    Avery Dennison assumes no liability for damage due to abnormal use of the printer. [3] Connecting the interlock switch (A) of the safeguarding device (or an emergency-stop switch) to a LTP/ LTPV (at an ALS 20x).
  • Page 9 01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP - LTPV For your safety [5] Diagram of a movable interlocking guard: A Protective guard closed. Interlock switch connected (C). Applicator is working. B Protective guard open. Interlock switch not connected (D). Applicator stopped.

  • Page 10: Warning Notes On The Device

     Do not remove warning notes.  Replace missing or illegible warning notes. [6] Warning note on the LTP/LTPV. Warning note Meaning Article no. The warning note „pinch point“ warns you of the danger posed by movements of the A103530 machine;...

  • Page 11: Assembly

    Fix pneumatic hoses against lashing.  Immediately replace defective pneumatic hoses. Preparing the connection cable for the interlock circuit The LTP/LTPV comes with a plug [7] that is intended for connecting an interlocking guard. Tool Small screwdriver (0.6x3.5 mm) Assembly ...

  • Page 12: Mounting To Alx 92X

    01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Assembly Mounting to ALX 92x Tools • Hex socket screwdriver 2/4/6 mm • Socket spanner SW 4.5/5 Installing the support air nozzle 1. Switch-off the ALX 92x. 2. Screw the the support air nozzle holder [8A] at the base plate corner of the print module [8B].
  • Page 13 1. Pull up the locking rail [12A] at the swivelling unit and open the unit. 2. Screw the LTP/LTPV to the swivelling unit [12] (2x M8x20 with nuts and washers). [12] Screw the applicator to the swivelling unit.

  • Page 14: Mounting To Als 20X/256

    2. Unscrew 1 screw [15A] and take off the dispensing edge [15B]. 3. Unscrew 2 screws [15C] and remove the lower cross arm [15D]. 4. Push the LTP/LTPV onto the holding rods and fas- ten it there using the 4 locking screws [15E]. 5. Remount the dispensing edge. ...

  • Page 15: Installing The On-Off Valve

    01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Assembly Installing the on-off valve WARNING High risk of getting fingers or hands crushed due to abruptly backwards moving vacuum plate.  Set the on-off valve as described below.  Be cautious when switching on the com- pressed air.

  • Page 16: Compressed Air

    3. Install the on-off valve [19B] between pressure reg- ulator and applicator (valve comes with the applica- tor). [19] Compressed air supply for LTP/LTPV with pressure regulator (A) and on-off valve (B). A Pressure regulator (article no. A9398) B On-off valve (article no. A100555) C Push-in fitting (article no.

  • Page 17: Exchanging The Pressure Plate

     Connect the hose (∅ 8 mm) to connector [20A][21A] and support air nozzle [20B][21B]. [20] Support air nozzle ready connected (LTP at ALX 92x). [21] Support air nozzle ready connected (LTP at ALS 20x). Exchanging the pressure plate ...

  • Page 18: Settings

    Settings Settings Parameter settings ALX 92x The following parameters control the operation of the ALX 92x and LTP/LTPV. You must set these parame- ters before using the unit for the first time: Parameter Setting APPLICATOR PARA > Applicator type “LTP - LTPV“...

  • Page 19: Punching The Vacuum Applicator Plate

    01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Settings Punching the Vacuum Applicator Plate WARNING! Danger of cuts and crush injuries especially at the following points: • Between moveable pressure plate and dispensing edge. • Between vacuum plate and conveyor belt, if present.

  • Page 20: Positioning The Pressure Plate

    01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Settings  Avoid punching holes very close to the label edge! 3. Proceed some dispensing tests and check if the dispensed label is sucked to the vacuum plate properly. If not, punch some additional holes (not all!).
  • Page 21 6. Tighten the counter nut. 7. Fix the gaiter.  If the LTP/LTPV is installed at an ALS 20x/256, the [27] Label path between dispensing edge and pressure plate. hight offset can alternatively be set by loosening the clamp blocks at the applicator [28A].

  • Page 22: Sensors

    01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Settings Sensors Function test touchdown-sensor • Applicator control via optional applicator interface The „Touch-Down“ LED [29B] lights up, if the end position is reached. • Applicator control via standard signal interface:...

  • Page 23: Valves

    • Screw locking varnish Setting: 1. Turn set screw [31A] up to the limit in direction „slow“. 2. Plug in the supply air hose.  The arrow [31B] at the valve shows the flow [31] On-off valve for LTP(V) (article no.: A100555) direction.
  • Page 24 Otherwise, the labels will not slide onto the suction plate very well.  The hole can also be found on LTP type applicators, but there is no valve behind! Setting the support air The strength of the support air can be set with set screw [32B].
  • Page 25 01/13 Rev. 5.07-01 USER MANUAL Installation / Setup LTP/LTPV Settings Checking the transfer process The schematics to the right display the typical transfer process: from dispensing the label to transferring the label to the product. 1. Once a print or dispensing command is received, the label is transferred across the dispensing edge [33a] and separated from the release paper [33b].

  • Page 26: Appendix

    01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP/LTPV Appendix Appendix...

  • Page 27: Pneumatic Plans

    01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP/LTPV Appendix Pneumatic plans [34] Pneumatic plan LTPV.
  • Page 28 01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP/LTPV Appendix Pos. no. Article no. Amount Designation A4075 Norm cylinder A5886 Solenoid valve A5887 Solenoid valve A4480 One-way restrictor A4479 One-way restrictor A4481 Pressure regulator A4471 Push-in angled Y-fitting A8272 Push-in/threaded fitting...
  • Page 29 01/13 Rev. 5.08-01 USER MANUAL Installation / Setup LTP/LTPV Appendix [35] Pneumatic plan LTP.
  • Page 30 Push-in/threaded fitting A4468 Push-in/threaded L-fitting A4466 Silencer A4470 Quick coupling plug A5895 Plug socket with cable A4080 Mounting kit A4081 Proximity switch A5896 Plug socket with cable A100551 On-off valve A100556 Push-in/threaded fitting [Tab. 5] Parts list to pneumatic plan LTP.

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Ltpv

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