Novexx Solutions ALX 92 Series User Manual
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Novexx Solutions ALX 92 Series User Manual

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03/13 Rev. 5.08-01
Maintenance & Cleaning
General Notice .............................................. 2
Safety . ....................................................... 2
Troubleshooting ...... .................................. 2
Ordering Spare Parts ................................ 3
Note on Cleaning ...................................... 3
Cleaning Agents ........................................ 3
Printhead ....................................................... 5
General Notes ........................................... 5
Cleaning the printhead .............................. 6
Changing the print head ............................ 8
Checking the print head ............................ 9
Rubber rollers ............................................. 11
Feed / Print roller ..................................... 11
(PEM) Pressure roller .............................. 12
USER MANUAL
DPM - PEM - ALX 92x
Deflection rollers ..........................................13
roller .........................................................13
Photoelectric switches .................................14
switch .......................................................16
Cleaning the foil path ...................................17
Replacing the dust filter liner .......................18
DPM/PEM ...... ..........................................18
ALX ..... .....................................................19

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  • Page 1: Table Of Contents

    03/13 Rev. 5.08-01 USER MANUAL DPM - PEM - ALX 92x Maintenance & Cleaning General Notice ..........2 Deflection rollers ..........13 Maintenance by Qualified Personnel ..2 (DPM/ALX) Backing paper deflection roller ............13 Safety ............2 (ALX) Material deflection rollers ....13 Troubleshooting ..

  • Page 2: General Notice

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x General Notice General Notice Maintenance by Qualified Personnel Regular technical maintenance is required to ensure that the device is always in op- erating order. Qualifications Maintenance work should only be carried out by qualified personnel. The safety, reli- ability and longevity of the device depend on correct maintenance.

  • Page 3: Ordering Spare Parts

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x General Notice Ordering Spare Parts CAUTION! - Using parts that do not meet the manufacturer’s high standards may damage the machine. Only use original spare parts supplied by the manufacturer. ...
  • Page 4 03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x General Notice [1] Printhead cleaning pen (A) and roller cleaner (B).

  • Page 5: Printhead

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead Printhead General Notes The unit consisting of the thermal head [2A] and thermal head holder [2C] will henceforth b e referred to as the printhead [1]. CAUTION! - The position of the ther- mal head on the thermal head holder is set at the factory with optical aids.

  • Page 6: Cleaning The Printhead

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead Cleaning the printhead WARNING! - During operation, the printhead can become hot. Care should be taken when touch- ing the printhead! Impurities such as lint and colour particles from the thermal transfer ribbon may collect on the printhead during printing.
  • Page 7 03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead Cleaning with alcohol-based solvents WARNING! Solvents are highly flammable. Always comply with the safety guidelines for using flammable liq- uids. Do not smoke while servicing the device.

  • Page 8: Changing The Print Head

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead Changing the print head The printhead can only be replaced completely as illustrated [7]. WARNING! - During operation, the printhead can become hot. Care should be taken when touch- ing the printhead! 1.

  • Page 9: Checking The Print Head

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead 8. The resistance value of every new print head must be entered after putting the print- er into operation. Use the parameter SYSTEM PARAMETERS > Head resistance. ...
  • Page 10 03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Printhead Display message Display of a detected defective dot: Status: 5103 Dot defective If all dots are faultless, no display message ap- pears. If the status message appears, the current print job is stopped.

  • Page 11: Rubber Rollers

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Rubber rollers Rubber rollers Feed / Print roller All rubber rollers contained in the DPM/PEM and in the ALX 92x can be cleaned from the bottom side of the machine without any disas- sembly.

  • Page 12: (Pem) Pressure Roller

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Rubber rollers (PEM) Pressure roller WARNING! - During operation, the printhead can become hot. Care should be taken when touch- ing the printhead! 1. Switch off the device. 2.

  • Page 13: Deflection Rollers

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Deflection rollers Deflection rollers (DPM/ALX) Backing paper deflection roller Clean the material deflection roller, if it is dirty with residues of adhesive, labels or something similar. 1.

  • Page 14: Photoelectric Switches

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Photoelectric switches Photoelectric switches The photoelectric switches must be cleaned of material and dust particles at regular intervals depending on the materials used. Cleaning the gap photoelectric switch Dismantle the guiding section first, to get prop- er access to the gap photoelectric switch:...
  • Page 15 03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Photoelectric switches 6. Clean the gap photoelectric switch with compressed air (compressed air can be or- dered in a can as an accessory) [22].  Additionally clean it using cleaning fuel and a dust-free cloth if it is particularly dirty.

  • Page 16: Cleaning The Material End Photoelectric Switch

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Photoelectric switches Cleaning the material end photoe- lectric switch The material end photoelectric switch [25A] is located on the inner red material feed on the print module. It is necessary to regularly clean the photoelectric switch of material and dust particles.

  • Page 17: Cleaning The Foil Path

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Cleaning the foil path Cleaning the foil path Parts, which contact the foil, must be cleaned regularly. The following intervals should be considered: • weekly • after 5000 m of foil [26] Parts, which may be soiled with foil residue: A Ribbon roller...

  • Page 18: Replacing The Dust Filter Liner

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Replacing the dust filter liner Replacing the dust filter liner CAUTION! - An exhausted filter liner can cause the power supply to over- heat and the device to break down. ...

  • Page 19: Alx

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x Replacing the dust filter liner  The dust filter is an optional accessory. Tool: Screwdriver. 1. Turn the screw [29A] by a quarter-turn. Re- move the cover [29B]. 2.

  • Page 20: (Alx 92X Ai Pro) Fuse Replacement

    03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning DPM - PEM - ALX 92x (ALX 92x AI Pro) Fuse replacement (ALX 92x AI Pro) Fuse replacement Tool: Screwdriver, medium size Fuse type: T2AH/250 V (Article number: A8676) WARNING! The device operates using mains voltage! Touching electrically live parts may expose you to hazardous electrical currents and may lead to...

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