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Related Manuals for Avery Dennison ALS 104
Summary of Contents for Avery Dennison ALS 104
- Page 1 NSTALLATION ANUAL Labeller Release no. 1 - 4/2013...
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Page 3: Table Of Contents
ONTENTS Please observe the following Installation General information Dimension diagrams 1.1.1 Validity and applicability of this manual ..4 Unpacking, assembling and connecting Contents ....... 4 the machine Technical State . -
Page 4: Please Observe The Following
The present service manual refers exclusively to the ALS 104 label dispenser. The service manual is to be Printed in Germany referred to for correct installation, set-up and adjust-... -
Page 5: Illustrations
LEASE OBSERVE THE FOLLOWING 1.1 G ENERAL INFORMATION Conventions and information 1.1.2 Explanation of symbols Illustrations In order to facilitate legibility and an overview, the vari- When required, text passages are accompanied by il- ous types of information used herein are categorised lustrations. -
Page 6: Notes On Installation And Repair Work
LEASE OBSERVE THE FOLLOWING 1.1 G ENERAL INFORMATION Notes on installation and repair work 1.1.3 General information Environmental protection Before performing any maintenance or repair work: Avoid unnecessary waste, e.g. use cleaning cloths Block access to the working area of the machine to sparingly and reuse packing material. -
Page 7: Rules For Electromagnetic Compatibility
LEASE OBSERVE THE FOLLOWING 1.1 G ENERAL INFORMATION Rules for electromagnetic compatibility Connect all metallic parts to each other via large Shield all signal and control lines. surfaces, ensuring electric conductivity. Ground the shielding on both sides at its large sur- ... -
Page 8: Safety Instructions
LEASE OBSERVE THE FOLLOWING 1.2 S AFETY INSTRUCTIONS SAFETY INSTRUCTIONS Information and qualifications 1.2.1 Qualification Qualification for system integrators and service technicians („service personnel“) Ensure necessary qualifications Knowledge required to install the print dispens- Only allow appropriately qualified personnel to set ... -
Page 9: Pay Attention To The Information
LEASE OBSERVE THE FOLLOWING 1.2 S AFETY INSTRUCTIONS Pay attention to the information Information must be made available WARNING! This service guide must be made available to all persons who are en- Reliable and efficient operation of the label- trusted with installing, setting up, adjusting, or re- ler is only guaranteed if all necessary infor- pairing the labeller. -
Page 10: Machine Operating Safety
When installing the labeller, check for nents can cause potentially lethal electrical visible shipment damage. Immediately in- shocks and burns. form Avery Dennison of any damage. After assembling, check the printer ac- When installing the machine on a support ... -
Page 11: Safe Operation
In case of emergency, switch off the de- your country. vice and disconnect the power cable. (ALS 104 with splash guard) The power cable cannot be pulled off from the machine side power connector . If the machine is connected to a cabinet, ... -
Page 12: Protection Against Injuries That Can Result From Mechanical Actions
LEASE OBSERVE THE FOLLOWING 1.2 S AFETY INSTRUCTIONS Protection against injuries that can result from mechanical actions WARNING! Acute risk of injury and long-term bodily in- jury from working with heavy loads! Lift or carry the machine with a minimum ... -
Page 13: Installation Dimension Diagrams
NSTALLATION 2.1 D IMENSION DIAGRAMS NSTALLATION DIMENSION DIAGRAMS [1] Dimensions of the ALS 104 - part 1... - Page 14 NSTALLATION 2.1 D IMENSION DIAGRAMS [2] Dimensions of the ALS 104 - part 2...
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Page 15: Unpacking, Assembling And Connecting The Machine
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE Transport 2.2.1 CAUTION! To avoid damaging the machine during transport: Only transport the machine in its original packaging. Keep the original packaging for a later ... -
Page 16: Setting Up
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE Setting up 2.2.3 WARNING! Risk of injury from a tipping over support stand. When installing the machine on a support stand, make sure that it can not tip over. Fix the support stand onto the ground. ... -
Page 17: For Machines Held From The Rear Side
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE For machines held from the rear side – Order number for fixing bolt assembly [5A] (includ- ing screw and cylinder pins): A7621 Tools: – 17 mm hexagon socket driver – 8 and 10 mm hexagon socket drivers Locate the two cylinder pins [5B] in the holes in the ... - Page 18 NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE WARNING! Danger of injury by the machine falling to ground. – This danger exists if the machine is to be mounted so as enable sideways swivel- ling, i.e. if the pin in the joint is vertical. If the machine is mounted incorrectly [8], it will fall to the ground as soon as the set screws clamping either the top or bottom...
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Page 19: Holding Machine In Place By Side Plate Or Base Plate
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE Holding machine in place by side plate or base plate – Order number for flange plate assembly [11C] (in- cluding screws and washers): A7622 Tool: – 8 mm hexagon socket driver Screw the flange plate [11C] to the side or base of ... -
Page 20: Attaching The Dispensing Edge
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE Attaching the dispensing edge 2.2.4 L-shaped dispensing edge Tools: – 8 mm hexagon socket driver Both the dispensing edge holder [13D] and the mount- ing flange on the machine casing have two concentric rings of holes [13B] on the connecting surfaces. -
Page 21: V-Shaped Dispensing Edge
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE V-shaped dispensing edge Tool: – 8 mm hexagon socket driver Mount V-shaped dispensing edge as shown – The angle of the V-shaped dispensing edge cannot be changed. It is mounted without fixing pins. [15] V-shaped dispensing edge in place. -
Page 22: Connecting To The Mains Power Supply
(ALS 104) Ensure that the machine is cor- rectly adjusted to your local supply volt- [19] Power supply connection (A) at the ALS 104. age. Only plug machine in to a correctly in- ... -
Page 23: Setting Power Supply Voltage
2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE Setting power supply voltage The ALS 104 is designed for use with 230 V (AC) or with 115 V (AC). Adjusting the machine for the alternative supply volt- age: Switch off the machine. Unplug the power supply ... -
Page 24: Plugging In The Power Lead
Using the power supply cable provided, connect the machine to a mains supply socket. (ALS 104 with splash guard) The power supply cable is connected by installing the splash guard. mit Spritzwasserschutz: Das Netzanschlusskabel wird durch aufsetzen der Abdeckhutze angesteckt. -
Page 25: Connecting The External Operator Panel
NSTALLATION 2.2 U NPACKING ASSEMBLING AND CONNECTING THE MACHINE Connecting the external 2.2.6 operator panel The external operator panel is necessary, if the labeller is installed at an inaccessible place. The cable installed to the operator panel is 2.5 m long. CAUTION! If the connection cable is longer than 2.5 m, EMC-caused disturbances can occur. -
Page 26: Connecting The Sensors
NSTALLATION 2.3 C ONNECTING THE SENSORS CONNECTING THE SENSORS Label sensor 2.3.1 – Permitted sensor types: PNP or NPN – Default machine setting: NPN – Label sensor is included in the dispensing edge de- livery package [28]] Article numbers: – A101974: Sensor with bracket and cable (1.5 m) –... -
Page 27: Switching Between Pnp/Npn
Switching between PNP/NPN Both, the machine as well as the label sensors provided by Avery Dennison, are preset for NPN-mode opera- tion.The Avery sensor can as well be operated in PNP- mode, if power supply board and sensor are switched to PNP. -
Page 28: Setting The Label Sensor
NSTALLATION 2.3 C ONNECTING THE SENSORS Setting the label sensor The ALS 104's label sensor is preset for use with stand- ard label material. For low-contrast labelling material, it may be necessary to adjust the setting. Wenglor sensor Tools: – Adjustment screwdriver [37] (Order no. -
Page 29: Product Sensor
NSTALLATION 2.3 C ONNECTING THE SENSORS Product sensor 2.3.2 – Permitted sensor types: PNP or NPN – Preset: PNP – Order no.: A7112 [40B] – Light/Dark switching exchangeable Connecting product sensor Plug the product sensor in to the connector shown [41A]. -
Page 30: Roll Diameter Sensor
ONNECTING THE SENSORS Roll diameter sensor 2.3.3 The ALS 104 can be used with an optional photoelectric sensor to check the outer diameter (OD sensor) of the label roll. The OD sensor gives a display message when less than a certain residual diameter is left on the label roll. -
Page 31: Connecting The Roll Diameter Sensor
NSTALLATION 2.3 C ONNECTING THE SENSORS Connecting the roll diameter sensor Plug the roll diameter sensor in to the connector shown [46A]. For NPN Photoelectric sensor: Swap over jumper JP103 [48A] on the power supply unit PCB. To change type of switching: Swap over jumper JP106 [48B] on the power supply ... -
Page 32: Setting The Roll Diameter
NSTALLATION 2.3 C ONNECTING THE SENSORS Setting the roll diameter Prerequisite: – OD sensor is installed an activated. – Label material roll with the required remaining dia- meter is prepared. Measure the diameter of the prepared roll. Loosen the thumb screws [50A] at the reflector ... -
Page 33: Rotary Encoder
2.3 C ONNECTING THE SENSORS Rotary encoder 2.3.4 For the ALS 104 to be used with automatic speed ad- justment, an rotary encoder must be connected. The rotary encoder communicates the conveyor belt speed to the label dispenser. Requirements for rotary encoder: –... -
Page 34: Connecting The Rotary Encoder
NSTALLATION 2.3 C ONNECTING THE SENSORS Connecting the rotary encoder CAUTION! To avoid damage to the electronics: Switch the machine off before connecting the rotary encoder. Plug the rotary encoder in to the connector shown [52A]. To change to an NPN-type rotary encoder: Swap jumper JP104 on the power supply unit PCB ... - Page 36 Avery Dennison Deutschland GmbH Ohmstraße 3 85386 Eching Germany | Tyskland | Alemania | Saksa | Allemagne | Germania | Duitsland | Alemanha | Герма ́ ния +49-8165-925-0 http://www.monarch.averydennison.com...
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Questions and answers
can I change the language on the display panel?
Yes, the language on the display panel of the Avery Dennison ALS 104 can be changed.
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