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- Page 1 OPERATING MANUAL MASONRY SAW ATS 450 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/44...
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- Page 3 Legal information This operating manual is valid for: LISSMAC Masonry saw • ATS 450 Head office: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INFORMATION Warnings and symbols used in this manual The signal word under the hazard symbol indicates the level of danger. DANGER This signal word indicates an extremely dangerous situation. If the situation is not avoided, the consequence will be fatal injuries. The hazard symbol may give details of the danger. WARNING This signal word indicates a potentially dangerous situation.
- Page 5 The following warnings and safety information has been applied to the machine. This symbol indicates a reference to the operating manual Wear goggles and ear protection Wear hand protection Unclamping is prohibited. Warning about rotating saw blade Warning about dangerous electrical voltages Sound power level –...
- Page 6 OPERATING MANUAL This operating manual is designed to make it easy to familiarise yourself with the machine Preface and use it for its intended purpose. The operating manual contains important information on how to operate the machine safely, properly and economically. Compliance with it will help avoid dangers, repair costs and downtimes and increase the reliability and service life of the machine.
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Page 8: Table Of Contents
1.1. Principle of intended use ....................9 Table of contents 1.2. Organisational action ......................9 1.3. Personnel selection and qualifications; general duties ..........10 1.4. Safety information during the various operating phases ..........11 1.4.1. Transport, assembly and installation ..............11 1.4.2. -
Page 9: Principle Of Intended Use
In particular, faults which may adversely affect its safety must be rectified immediately. The LISSMAC masonry saw is exclusively designed for the cutting of building blocks made of mineral Intended material, using the wet curve cutting. -
Page 10: Personnel Selection And Qualifications; General Duties
Use personal protective equipment where necessary or if required by regulations. Obey all safety information and warnings and keep them in legible condition. Replace any damaged or illegible safety information and warnings. In the event of any safety-relevant changes to the machine or the way in which it is operating, shut down the machine immediately and place appropriate signs on it. -
Page 11: Safety Information During The Various Operating Phases
1.4. Safety information during the various operating phases 1.4.1. Transport, assembly and installation Transport, assembly and installation on with the masonry saw must be carried out in the transport position only. Transport should only be carried out t by means of a crane or more than 2 persons, taking into account the maximum operating weight. -
Page 12: Special Work Whilst Using The Machine
Do not jam the saw blade when cutting. The mains plug must not be pulled out of the power source under load. Remove the water pump from the basin when there is a danger of frost (do not switch on frozen pumps - thaw slowly). -
Page 13: Information About Special Types Of Dangers
1.5. Information about special types of dangers 1.5.1. Dangers for the operator from the machine Do not carry out any work on the masonry saw or move it whilst the saw blade is rotating. The electric motor of the masonry saw can only be operated for the intended use of cutting. 1.5.2. -
Page 14: Transport
1.6. Transport Only use a suitable transport vehicle with an adequate load capacity. Secure the load properly in compliance with the regulations. Use suitable lashing points. Disconnect the machine from the energy supply even if you only wish to move it slightly. Reconnect the machine to the mains supply properly before restarting it. -
Page 15: Machine Description
2. MACHINE DESCRIPTION 2.1. Designation of machine parts Item 1 Saw blade - Protective cover Item 9 Water pipe Item 2 Handle Item 10 ON/OFF switch, Emergency Stop switch and power supply Item 3 Water basin Item 11 Height adjustment of the saw head Item 4 Handles Item 12... -
Page 16: Technical Data
2.4. Scope of delivery Check the scope of supply for completeness. If any items are missing, contact your manufacturer immediately. The delivery consists of: LISSMAC Masonry saw ATS 450 Saw blade Ø 450 mm Water basin Water pump ... -
Page 17: Sound Power Level
91 dB (A) 104 dB (A) 114 dB (A) The guaranteed sound power level is: ATS 450 89 dB(A) The workplace-related emission value refers to an eight-hour work shift and is reduced accordingly with a low exposure duration. The values were determined by the sound emission measurement. -
Page 18: Commissioning
The tools used must be protected from moisture. The segments installed around the saw blade must be Storing tools protected from damage. More information about prices of the tools can be found in the LISSMAC sales brochure. This sales brochure can be obtained from the manufacturer at any time. 18/44... -
Page 19: Setting Up
3.3. Setting up WARNING Risk of back injury Raising the masonry saw alone can lead to back injuries. The masonry saw has to be set up by two persons. CAUTION Danger from falling over of the masonry saw The masonry saw can fall over if not set up correctly. ... -
Page 20: Look The Cutting Table
3.4. Look the cutting table CAUTION Danger of injury due to the loose cutting table Shearing or damage to the cutting table. The cutting table must be removed for transport The cutting table (Item 1) can be secured with the lock (Item 2). •... -
Page 21: Height Adjustment Of The Saw Head
3.5. Height adjustment of the saw head DANGER Removing and opening of the blade guard Death or injury from rotating saw blade. Do not remove or open the blade guard or reach to the saw blade whilst it is cutting. ... -
Page 22: Installation Of The Saw Blade
3.6. Installation of the saw blade DANGER Removing and opening of the blade guard Death or injury from rotating saw blade. Do not remove or open the blade guard or reach to the saw blade whilst it is cutting. ... -
Page 23: Drive Belts
3.7. Drive belts DANGER Removing and opening of the blade guard Death or injury from rotating saw blade. Do not remove or open the blade guard or reach to the saw blade whilst it is cutting. This work may only be carried out when the saw blade is at a standstill and the drive motor has been switched off. -
Page 24: Transport
4. TRANSPORT 4.1. Transport position The masonry saw can only be transported or moved in the transport position. Transport position • The table legs are folded • The wheel set is in upper position or disassembled • The cutting table is secured •... -
Page 25: Transport Over The Wheel Set
4.3. Transport over the wheel set CAUTION Danger from falling over of the masonry saw The masonry saw can fall over if not set up correctly. The masonry saw must stand firmly on the floor when it is in position and must not tip over. ... -
Page 26: Operation
5. OPERATION 5.1. Safety DANGER Removing and opening of the blade guard Death or injury from rotating saw blade. Do not remove or open the blade guard or reach to the saw blade whilst it is cutting. This work may only be carried out when the saw blade is at a standstill and the drive motor has been switched off. -
Page 27: Start Preparations
5.2. Start preparations The following conditions must be met for the safe and proper use of the masonry saw: • The masonry saw stands securely on its table legs • The wheel set is disassembled or set up in the highest position •... -
Page 28: Cross-Cuts With The Masonry Saw
5.4. Cross-cuts with the masonry saw DANGER Removing and opening of the blade guard Death or injury from rotating saw blade. Do not open the blade guard whilst the saw blade is rotating Do not remove or open the blade guard or reach to the saw blade whilst it is cutting. ... -
Page 29: Diagonal Cuts
5.5. Diagonal cuts WARNING Danger of injury due to rotating saw blade! By touching the rotating saw blade, clothes can be drawn in and cause amputation of limbs. The adjustment of the lateral stop may only be carried out when the saw blade is at a standstill. ... -
Page 30: Maintenance
7. MAINTENANCE 7.1. Servicing DANGER Danger of injury due to rotating saw blade! Death or injury from rotating saw blade. Maintenance and repairs may only be carried out whilst the machine is disconnected. Maintenance and repairs may only be carried out by trained personnel. ... -
Page 31: Troubleshooting Table
7.2. Troubleshooting table DANGER Danger of injury due to rotating saw blade! Death or injury from rotating saw blade. Maintenance and repairs may only be carried out whilst the machine is disconnected. Maintenance and repairs may only be carried out by trained personnel. ... -
Page 32: Torque Values For Screw Connections
7.3. Torque values for screw connections Strength class: 10.9 12.9 Dimension Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 32/44... -
Page 33: Maintenance Schedule
7.4. Maintenance schedule This section is designed to keep a record of maintenance work already completed and as a service record. All maintenance and service work must be entered to create a full record. Machine/Type: Serial number/Year of manufacture: Date Completed maintenance or service work Date/Signature 33/44... -
Page 34: Tools
The parameters must be right in order to achieve the very best results. With this diagram the optimum cutting performance can be determined. More information about prices of the tools can be found in the LISSMAC sales brochure. This sales brochure can be obtained from the manufacturer at any time. -
Page 35: Warranty
9. WARRANTY The warranty period for this machine is 12 months. A warranty is only provided for the following wearing parts if the wear is not caused by normal operation. Wearing parts are parts which are designed to wear during operating when the machine is used for its intended purpose. -
Page 36: Spare Parts List
10. SPARE PARTS LIST Description ATS 450 Specification Piece 680165 SAW BENCH COMPLETE 300125 WASHER-STEEL DIN 125 A 8.4 GALVAN. 300834 LOCKING NUT W V-SHAPE 8.0 GALVAN. 607845 TABLE PROTECTION 203426 CYLINDER LINER JSM-1012-15 203433 GUIDE ROLLER 203463 COMPRESSION SPRING... - Page 37 Description ATS 450 Specification Piece 681315 FRONT FOOT COMPLETE 203425 MACHINE FOOT M10x50 204901 PLUG-IN SOCKET 40x40x1 M10 690485 FRONT FOOT BAR 203443 COVER PLATE FOR PIPE CLAMP 203442 PIPE CLAMP Ø 30 300504 PLASTIC SLIDE STOPPERS ISO 8748 6x40...
- Page 38 609202 CABLE HOLDER PLATE 609233 LOCKING PLATE 300248 WASHER-STEEL DIN 125 A 6.4 Galvan. Description ATS 450 Specification Piece 300566 HEX BOLT DIN 933 6x12 GALVAN. 202243 ROCKER ARM L= 80 mm black 300263 WASHER-STEEL DIN 7349 10.5 GALVAN. 609203...
- Page 39 Description ATS 450 Specification Piece 200322 PVC HOSE 0.16 m 205019 FLOW VALVE 280165 PVC HOSE 0.63 m 200836 PIPE CLAMP 15 mm 300248 WASHER-STEEL DIN 125 A 6.4 GALVAN. 300172 HEX BOLT DIN 933 6x20 GALVAN. 203455 HOSE SCREW CONNECTION PP 10 mm, 1/2"...
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- Page 42 LISSMAC masonry saw ATS 450. This declaration only refers to the machine in the condition in which it was sold; parts retrofitted by the end user and / or retrospective intervention is not covered by this declaration. It is hereby confirmed that the machine complies with the relevant provisions of Directive 2006/42/EC.
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