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Summary of Contents for Lissmac Multicut 450
- Page 1 OPERATING MANUAL FLOOR SAW MULTICUT 450 MULTICUT 500 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Tel. +49 (0) 7564 / 307 – 0 Fax +49 (0) 7564 / 307 – 500 lissmac@lissmac.com www.lissmac.com 1/44...
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- Page 3 Imprint The operating manual is valid for: LISSMAC floor saw MULTICUT 450 MULTICUT 500 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS 1.1. Warning notices and symbols in this operating manual Danger! Indicates that failure to comply could lead to severe injury or even death. Caution! Indicates that failure to comply could sometimes lead to injuries. Note Indicates that failure to comply leads to damage to the machine or other property.
- Page 5 DEUTZ Diesel Engine Operating Manual LISSMAC assumes no responsibility or liability for the completeness of any additional documents. Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our technological lead, it can be necessary to change the product without advance notice and to perform their operation.
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Page 7: Table Of Contents
Table of Contents 1. Description of performance ..................... 8 1.1. Basics of intended use ....................9 1.2. Organisational measures .....................9 1.3. Personnel choice and personnel qualification; basic responsibilities ....10 1.4. Safety instructions for operation phases ..............11 1.4.1. Transport, assembly and installation ..............11 1.4.2. -
Page 8: Table Of Contents 1. Description Of Performance
1. DESCRIPTION OF PERFORMANCE The requirements resulting from experience were taken into consideration during the development of this versatile power package. The professionally tested diesel floor saws are impressive in their price/performance ratio, robust mechanics and ease of operation. Optimum power transmission from 10 robust high-performance V-belts ... -
Page 9: Basics Of Intended Use
Appropriate usage The LISSMAC floor saw is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt using water. A diamond-tipped saw blade is required for cutting. The floor saw may only be operated by one person and only used for cutting on the floor. -
Page 10: Personnel Choice And Personnel Qualification; Basic Responsibilities
Use personal protection equipment if necessary or required by regulations! Keep all safety instructions and danger warnings on the floor saw and in legible condition! Replace safety and danger instructions, that are damaged or non-readable any more. For safety-related changes to the machine or the running behaviour, stop the machine immediately and mark it accordingly. -
Page 11: Safety Instructions For Operation Phases
1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation Transport, assembly and installation on/with the floor saw may only be carried out in transport position. Secure the floor saw against rolling away. Transport, assembly and installation on/with the floor saw may only be carried out with removed saw blade and when the engine is turned off. -
Page 12: Operation
1.4.3. Operation Refrain from working in any manner that is questionable in regard to safety! Take measures to ensure that the floor saw is operated only in a safe, functional condition! The floor saw must be checked at least once per shift for externally identifiable defects or damages! Any changes which occur (including operating behaviour) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart! Immediately stop and secure the floor saw in case of malfunctions! Immediately correct malfunctions! -
Page 13: Special Work While Using The Machine
1.4.6. Special work while using the machine Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies! These activities may only be carried out by technical personnel. Inform operating personnel before beginning special and maintenance work! Name a supervisor! If the floor saw is turned off during maintenance and repair work, it must be secured against unexpected application of power. -
Page 14: Dust
1.5.3. Dust When working in close quarters, follow any applicable national guidelines! To prevent dust build-up during cutting, the saw blade must be cooled using water. Dry cutting is prohibited and damages not only the saw blade. 1.5.4. Noise see Chapter 2.4. Noise power level 1.5.5. -
Page 15: Packaging And Storage
1.6. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly. -
Page 16: Description Of The Device
2. DESCRIPTION OF THE DEVICE 2.1. Name of machine parts Pos. 1 Handle Pos. 2 Hanging point for the crane Pos. 3 Cyclone separator with air filter Pos. 4 Diesel engine Pos. 5 Steering rod Pos. 6 Saw blade protective hood Pos. -
Page 17: Technical Data
2.3. Technical data MULTICUT 450 MULTICUT 500 max. cutting depth 325 mm 400 mm max. saw blade Ø 800 mm 1000 mm Saw blade holder 25,4 mm Saw blade flange Ø 150 mm Rated speed 1550 min-1 Drive motor Deutz 2-cylinder diesel engine / EU II... -
Page 18: Hand Arm Vibration
Given value was determined with the maximum saw blade diameter of 1000 mm at a cut depth of 100 mm. The impact can be reversely proportional to the weight of the operator. Total vibration value: MULTICUT 450 a 13.5 m/s MULTICUT 500 a 13.5 m/s... -
Page 19: Commissioning
3. COMMISSIONING 3.1. Connections and operating materials Operating motor oil The diesel motors are filled with motor oil by the manufacturer. Only motor oil approved by the manufacturer may be used. Specifications are included in the operating manual of the diesel engine. Fuel The floor saw must be filled with diesel. -
Page 20: Control Console On The Floor Saw
3.3. Control console on the floor saw Pos. 1 Battery charging control (must not be lit during operation) Pos. 2 Emergency stop switch Pos. 3 Motor oil pressure (must not be illuminated during operation) Pos. 4 Diesel engine oil temperature Pos. -
Page 21: Filling The Fuel Tank
3.4. Filling the fuel tank Danger! When filling, the diesel motor consists of highly flammable fuel fumes. Smoking is absolutely forbidden during this process and all flammable sources must be removed. Note Fuel storage may only be in authorized containers. The containers must be marked accordingly. ... -
Page 22: Parking Brake
3.5. Parking brake Danger! The parking brake must be put on to secure the floor saw against rolling away. The parking brake is set using the adjustment lever (pos. 2) In addition the hydrostat must be switched on via the adjustment lever (pos. 1) 22/44... -
Page 23: Install Saw Blade
3.6. Install saw blade Danger! Removing or opening of the saw blade protective hood (Pos. 1) or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the diesel motor turned off. -
Page 24: Change From Right To Left Cut
3.7. Change from right to left cut Danger! Removing or opening of the saw blade protective hood (Pos. 1) or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the diesel motor turned off. -
Page 25: Drive Belt
3.8. Drive belt Danger! These works may only be carried out with the saw blade at a standstill and the motor turned off. Check the drive belts Inspection of the drive belts can be done by pushing them with the thumbs. ... -
Page 26: Diesel Cooler (Only Multicut 500)
3.9. Diesel cooler (only MULTICUT 500) Note If there is risk of frost the diesel cooler (pos. 1) must be emptied. Remove the GEKA water connection (pos. 3) from the side holder (pos. 2) and pull with the hose from the floor saw ... -
Page 27: Setting The Steering Correction
3.10. Setting the steering correction Note The current position must be checked before the cutting operation. The floor saw cannot maintain a straight cutting line (pos. 2) in normal cutting operation. A correction to steering can be set with the screw (pos. 1): ... -
Page 28: Transport
4. TRANSPORT 4.1. Transport position Danger! In order to secure the floor saw against rolling away, the floor saw may only be transported in transport position. Note When transporting the floor saw, unintentional position changes must be prevented. Motor oil can leak into the combustion area of the diesel motor and damage it. -
Page 29: Fastening For Transport
4.2. Fastening for transport Danger! The floor saw may only be transported in transport position. pay attention to the permitted total weight of the transport vehicle Parking brake is coupled using the adjustment lever Secure loads reliably. Use suitable attachment points 4.3. -
Page 30: Operation
5. OPERATION 5.1. Preparations for starting Danger! Ensure that the floor on which cuts are to be made fulfils load carrying capacities. All obstacles must be cleared away from the cutting area and make sure there is sufficient lighting. Marking the cutting line Mark the cutting line with a string and marking spray for orientation. -
Page 31: Cutting With The Floor Saw
5.2. Cutting with the floor saw Danger! During cutting standing is restricted to the rear part of the floor saw directly on the handles. The floor saw may only be operated by one person. Send other people away from the work area or block it off. Danger! The floor saw may only be put into operation, if all starting preparations (see Chapter Preparations for starting Preparations for starting) are met. -
Page 32: Cutting Depth Limits
5.3. Cutting depth limits This setting is recommended for several cuts of the same depth Unscrew the stop screw to the stop (counter-clockwise) Lower the saw blade to the desired cutting depth Screw in the stop screw to the stop (clockwise) 5.4. -
Page 33: Cutting With An Open Saw Blade Protective Hood
5.5. Cutting with an open saw blade protective hood. Danger! Removing or opening of the saw blade protective hood or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the motor turned off. Danger! When cutting with an opened saw blade protective hood folded open the saw blade does not cover the front area. -
Page 34: Maintenance
6. MAINTENANCE 6.1. Service Danger! Maintenance and repair works must only be carried out by qualified personnel. The floor saw must be secured against turning on by other people. The saw blade may only be removed when the saw blade is at a standstill. Maintenance and repair works may only be carried out when the machine is turned off. -
Page 35: Changing Drive Belts
6.2. Changing drive belts Danger! These works may only be carried out with the saw blade at a standstill and the motor turned off. Replacing drive belts Remove the V-belt cover (Pos. 3) Loosen the safety screw (pos. 4) and totally release the tension of the tensioning screw (pos. 2). ... -
Page 36: Drain Motor Oil
6.3. Drain motor oil Note To change the engine oil the operating temperature (lubrication oil temperature approx. 80°C) of the engine must be reached Change intervals Engine oil Note Regard the instructions of the motor manufacturer's, particularly the safety and maintenance regulations in connection with the specification for oil quality. -
Page 37: Lubrication Points
6.4. Lubrication points 37/44... -
Page 38: Troubleshooting Table
6.5. Troubleshooting table Danger! Measures must be taken, so that an accidental start-up by others is not possible. Maintenance and service works may only be carried out by qualified personnel. Error Cause Remedy Low cutting performance Saw blade is dull Replace saw blade too little cooling water Clean the water sieve or rinse the water supply... -
Page 39: Torque Of Screw Connections
6.6. Torque of screw connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 39/44... -
Page 40: Maintenance Plan
6.7. Maintenance plan Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 40/44... -
Page 41: Tools
Note In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. The used tools must be protected by moisture. The applied segments around the saw blade must be Storage of tools protected from damage. -
Page 42: Warranty
8. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. - Page 43 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Technical documentation retained by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach Machine description: The floor saw is exclusively intended for cutting joints in concrete or asphalt with a diamond tipped saw blade. MULTICUT 450 MULTICUT 500 Cut depth, max.
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