Lissmac ATS 350 B 120 Operating Instructions Manual

Lissmac ATS 350 B 120 Operating Instructions Manual

Masonry saw

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EN
OPERATING INSTRUCTIONS
MASONRY SAW
ATS 350 B 120
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone +49 (0) 7564 / 307 - 0
Telefax +49 (0) 7564 / 307 - 500
lissmac@lissmac.com
www.lissmac.com
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  • Page 1 OPERATING INSTRUCTIONS MASONRY SAW ATS 350 B 120 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/46...
  • Page 2 2/46...
  • Page 3 Imprint The operating instructions apply to: LISSMAC masonry saw • ATS 350 B 120 Corporate headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance Actions to avert the danger.  The signal word behind the danger symbol indicates the degree of danger: DANGER This signal word signifies an extremely dangerous situation.
  • Page 5 The following warning and safety symbols were attached on the machine: This symbol indicates the reference to the operating manual Wear safety goggles and ear protection Wear safety gloves Warning: dangerous electrical voltage Warning: rotating saw blade This symbol indicates: Working on the blade guard is prohibited when the saw blade is running Open water tap when sawblade is running High-pressure washing is prohibited...
  • Page 6 OPERATING INSTRUCTIONS Preface These operating instructions are to make it easier to get to know the machine and to use its intended usage options. The operating constructions contain important notes for operating the machine safely, properly and economically efficiently. Their observation helps avoid dangers, repair costs and failure times and to increase the reliability and service life of the machine.
  • Page 7 Notes: 7/46...
  • Page 8: Table Of Contents

    Table of Contents 1. Features & Benefits ......................9 1.1. Principle - Intended Use ....................10 1.2. Organisational measures ....................10 1.3. Staff selection and qualification, general obligations ............ 11 1.4. Safety notes on the operating phases ................12 1.4.1. Transport, assembly and installation ..............12 1.4.2.
  • Page 9: Table Of Contents 1. Features & Benefits

    1. FEATURES & BENEFITS The consistent use of aluminum, stainless steel and plastic makes the ATS masonry saw exceptionally lightweight, tough and virtually rust-free. Suitable for both straight cuts and miter cuts for bevel cuts of bricks, stones, granite, marble and natural stone plates to 45 °. ...
  • Page 10: Principle - Intended Use

    (or have them removed). Intended use The LISSMAC masonry saw is solely intended for cutting components of mineral material in the wet- cutting procedure. Separation of wood or metal is forbidden! The masonry saw must only be operated by one person and is restricted to the rear part of the masonry saw due to the intended position.
  • Page 11: Staff Selection And Qualification, General Obligations

    Where required or demanded by provisions, use personal protection equipment! Observe all safety and danger notes and keep them in a legible condition! Replace damaged or no longer legible safety and danger notes. For safety-relevant changes to the machine or the operation conduct, shut down the machine at once and mark it accordingly.
  • Page 12: Safety Notes On The Operating Phases

    1.4. Safety notes on the operating phases 1.4.1. Transport, assembly and installation Transport, assembly and installation at/with the masonry saw must only take place in the transport position. Transport under consideration of the maximum operating weight should take place only via a crane or by 2 persons.
  • Page 13: Special Work In The Scope Of Use Of The Machine

    Do not cant the saw blade when cutting. The mains plug must not be pulled under load. Take the water pump from the tray if there is a danger of frost (already-frozen pumps must not be switched on - thaw slowly). Removing or opening the blade guard and reaching into the saw blade during cutting is forbidden.
  • Page 14: Reference To Special Types Of Danger

    1.5. Reference to special types of danger 1.5.1. Dangers to the operator caused by the machine Work on the masonry saw and relocation with the saw blade in motion are forbidden. The electrical motor of the masonry saw must only be taken into operation for cutting as per intended use.
  • Page 15: Transport

    1.6. Transport Only use a suitable transport vehicle with sufficient carrying capacity. Reliably secure loads based on the provisions. Use suitable attachment points! Disconnect the machine from the power supply even at small location changes! Before re- commissioning, connect the machine to the mains properly again! Proceed according to the operating instructions for re-commissioning! 1.7.
  • Page 16: Device Description

    2. DEVICE DESCRIPTION 2.1. Designation of the machine part Item 1 Water and power line Item 9 Saw table Item 2 Adjustment saw head by hand Item 10 wheelset Item 3 Adjustment saw head with crank Item 11 Height adjustable saw head Item 4 Laser (Optional accessory) Item 12...
  • Page 17: Technical Data

    2.3. Technical Data ATS 350 B 120 Cutting depth at 90 ° max. 110 mm Cutting depth at 45 ° max. 80 mm Cutting depth 180 mm with 2 runs max. Cutting length 1200 mm Saw blade max. 350 mm...
  • Page 18: Noise Power Level

    2.4. Noise power level WARNING Risk of hearing damage Regulations state that hearing protection must be worn above a noise level of 85 dB (A), Wear personal hearing protection  The details define volume of noise level, related to the operator workspace and the noise power level of the masonry saw.
  • Page 19: Commissioning

    Tools must be protected from moisture during storage. The segments attached around the saw blade must be protected from damage. The tool prices can be determined in the LISSMAC sales leaflet. This sales leaflet can be procured from the manufacturer at any time.
  • Page 20: Controls

    3.3. Controls Item 1 MAINS PRESENCE WARNING LIGHT (ORANGE): On: presence of mains voltage. Off: no mains voltage. Item 2 MACHINE OPERATION WARNING LIGHT (GREEN): It indicates that the machine is working. Item 3 START BUTTON (GREEN): Press the button fully to activate machine. Item 4 STOP BUTTON (RED): Press the button fully to stop the machine.
  • Page 21: Locking The Saw Head In Place

    3.4. Locking the saw head in place CAUTION Risk of injury by the loose saw head Crushing and Cutting hazard by uncontrolled movement of saw head. The saw head must be locked for setup, dismounting and transport  Arrest • To lock the saw head set screw (Item 1) must be tightened. Stop collar WARNING Changing setup with running blade...
  • Page 22: Setup

    3.5. Setup WARNING Back injury Back injuries if saw is set up by a single person. Setting up the table saw and attaching the wheel set must be done by two people  CAUTION Danger from toppling the table saw The masonry saw may tip over if not set up correctly.
  • Page 23: Height Adjustment Of The Saw Head

    3.6. Height adjustment of the saw head WARNING Removing and opening the blade guard Severe injury from rotating saw blade. Never open the blade guard or touch the rotating saw blade   Saw blade may only be changed with the saw blade at a standstill and the machine disconnected from mains.
  • Page 24: Saw Blade Installation

    3.7. Saw blade installation WARNING Removing and opening the blade guard Severe injury from rotating saw blade. Never open the blade guard or touch the rotating saw blade   Saw blade may only be changed with the saw blade at a standstill and the machine disconnected from mains.
  • Page 25: Transport

    4. TRANSPORT 4.1. Transport position The masonry saw must only be transported or moved in the transport position. WARNING Back injury hazard Trying to lift the masonry saw alone may result in back injuries. The table saw must be set up and dismounted by two people ...
  • Page 26: Lifting And Relocating

    4.2. Lifting and relocating WARNING Suspended loads Crush hazard by faulty slings or incorrect slinging  Use only undamaged slings with sufficient bearing capacity  Do not walk or stand under suspended loads The masonry saw must only be transported or crane-lifted in the transport position. By crane •...
  • Page 27: Transport On The Wheelset

    4.3. Transport on the wheelset CAUTION Risk of injury by loose saw head Crushing hazard by uncontrolled movement of the saw head. The saw head must be locked for transport  • Loosen screw ring one at a time and mount wheel set in the lowest position in the guides •...
  • Page 28: Operation

    5. OPERATION 5.1. Safety WARNING Removing and opening the blade guard Severe injury from rotating saw blade. Never open the blade guard or touch the rotating saw blade  Saw blade may only be changed with the saw blade at a standstill and the machine disconnected ...
  • Page 29: Cutting With The Table Saw

    5.3. Cutting with the table saw WARNING All start preparations must be fulfilled. The machine may only be put into operation, if all starting preparations (see Chapter 5.2 Preparations for starting) are met. Dry cutting without water is prohibited.  •...
  • Page 30: Mitre Cuts

    5.4. Mitre cuts WARNING All start preparations must be fulfilled. The machine may only be put into operation, if all starting preparations (see Chapter 5.2 Preparations for starting) are met. Dry cutting without water is prohibited.  With a 45° mitre cut, a maximum cutting height is limited to 80 mm. •...
  • Page 31: Dismantling

    6. DISMANTLING • Separate power connector from the power supply • Fold machine feet • Remove wheel set or lock in a high position • Lock cutting table • Drain water tray and water cooling system • Tighten levers for height and mitre An already frozen water pump must be thawed before use.
  • Page 32: Maintenance

    7. MAINTENANCE 7.1. Service WARNING Cutting hazard from rotating saw blade Severe injury from rotating saw blade. Maintenance and repair works may only be carried out when the machine is turned off.  Maintenance and repair works must only be carried out by qualified personnel. ...
  • Page 33: Carriage Adjustments

    7.2. Carriage adjustments WARNING Cutting hazard from rotating saw blade Severe injury from rotating saw blade. Maintenance and repair works may only be carried out when the machine is turned off.  Maintenance and repair works must only be carried out by qualified personnel. ...
  • Page 34: Troubleshooting Table

    7.3. Troubleshooting table WARNING Cutting hazard from rotating saw blade Severe injury from rotating saw blade. Maintenance and repair works may only be carried out when the machine is turned off.  Maintenance and repair works must only be carried out by qualified personnel. ...
  • Page 35: Torque Of Screw Connections

    7.4. Torque of screw connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11,2 11,3 16,5 19,3 27,3 40,1 46,9 1057 1136 1329 1176 1674 1959 1597 2274 2662 35/46...
  • Page 36: Maintenance Plan

    7.5. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 36/46...
  • Page 37: Tools

    To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time.
  • Page 38: Warranty

    9. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use.
  • Page 39: Replacement Parts

    10. REPLACEMENT PARTS Picture Spare part Item Item no. Designation Recommendation 1032347 MACHINE FOOT NUTS AND BOLTS FOR THE FRAME MACHINE FOOT UPTAKE WEATHERSTRIP 1029501 SEALING PLUG 200985 SLIDING PLUG HOLDING PLATE DELIVERY SHEET 1029502 STICKERSET SCALE GUARD NUTS AND BOLTS FOR THE VERTICAL INSTALLATION HARNESS SAFETY SWITCH POWER INDICATOR...
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  • Page 41 Picture Spare part Item Item no. Designation Recommendation NUTS AND BOLTS FOR THE DRIVE 1029510 FAN AND COVER OPERATING MANUAL MOTOR HOUSING ENGINE MOUNTING SET 1029511 CAPACITOR HAND FEED CPL. HANDLE 1029512 WATER SUPPLY 1053146 ENGINE COVER WITH GASKET 1029513 SAW BLADE TENSIONING UNIT COVER PLATE WITH FIXING BLADE GUARD CPL.
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  • Page 44 LISSMAC Masonry saw ATS 350 B 120. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.
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