Lissmac DTS 700 Operating Manual
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Lissmac DTS 700 Operating Manual

Masonry saw
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EN
OPERATING MANUAL
MASONRY SAW DTS
DTS 700
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone +49 (0) 7564 / 307- 0
Fax +49 (0) 7564 / 307 - 500
lissmac@lissmac.com
www.lissmac.com
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Summary of Contents for Lissmac DTS 700

  • Page 1 OPERATING MANUAL MASONRY SAW DTS DTS 700 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/40...
  • Page 2 2/40...
  • Page 3 Imprint The operating manual is valid for: LISSMAC masonry saw  DTS 700 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Danger! Indicates that failure to comply could lead to severe injury or even death. Caution! Indicates that failure to comply could sometimes lead to injuries. Note Indicates that failure to comply leads to damage to the machine or other property. Handling information for operators The defined sequence of the handling steps makes proper and safe handling of the machine easier.
  • Page 5 OPERATING MANUAL Preface This operating manual should make it easier to get to know the machine and make use of its intended applications. The operating manual contains important information on how to operate the machine safely, properly and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the reliability and lifetime of the machine.
  • Page 6 Notes: 6/40...

  • Page 7: Table Of Contents

    1. Description of performance .................... 8 Table of Contents 1.1. Selection of the tool ......................9 1.2. Basics of intended use ...................... 9 1.3. Organisational measures ....................10 1.4. Personnel choice and personnel qualification; basic responsibilities ......10 1.5. Safety instructions for operation phases ................ 11 1.5.1.

  • Page 8: Table Of Contents 1. Description Of Performance

    1. DESCRIPTION OF PERFORMANCE The DTS 700 masonry saw belongs to the equipment class of masonry machines and is used to cut components from mineral material in the wet cutting method. The ideal combination of modern technology and well thought out user-oriented design make LISSMAC diamond cut-off saws the trusted jack-of-all-trades on the construction site.

  • Page 9: Selection Of The Tool

    1.1.4 The LISSMAC masonry saw is made exclusively for sawing mineral material, in the wet cutting method. Sawing of wood, plastic or metal and other materials is not intended use. The masonry saw may only be operated by one person.

  • Page 10: Organisational Measures

    1.3. Organisational measures 1.3.1 The operating manual must be easily accessible for each person at the location of the masonry saw. 1.3.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for accident prevention and environmental protection are to be followed and instructed! Such obligations may also apply, for example, to the handling of hazardous materials or the wearing of personal protective gear or traffic regulations.

  • Page 11: Safety Instructions For Operation Phases

    1.4.5 Remaining in the working area of the machine unnecessarily is prohibited! Direct unauthorized personnel, who are not working on the machine, away from the work area. Block off the working area, if necessary. 1.4.6 During all movements, operating personnel must ensure that they and other people are not endangered.

  • Page 12: Commissioning

    1.5.3. Commissioning 1.5.5.1 The commissioning of the machine may only be carried out in transport position. 1.5.3.2 When inserting the saw blade, observe the running direction. 1.5.3.3 When inserting the saw blade, protect against sharp edges. 1.5.3.4 Ensure that the floor on which cuts are to be made fulfills load carrying capacities. All obstacles must be cleared away from the cutting area and make sure there is sufficient lighting.

  • Page 13: Moving The Masonry Saw

    1.5.5. Moving the masonry saw 1.5.5.1 The masonry saw may only be moved when the saw blade is at a standstill. 1.5.5.2 Before leaving the operating position, the machine must be shut down and the saw blade must no longer rotate. There is a danger of injury by a rotating saw blade. 1.5.5.3 The operator must activate the parking brake directly after moving the machine.

  • Page 14: Safety Instructions For Special Types Of Dangers

    1.6. Safety instructions for special types of dangers 1.6.1. Electric power 1.6.1.1 Use only original fuses with the specified current rating! In case of malfunctions, turn off the machine immediately! Electrical work may only be carried out by technical and qualified personnel.

  • Page 15: Packaging And Storage

    1.8. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly.

  • Page 16: Description Of The Device

    2. DESCRIPTION OF THE DEVICE 2.1. Name of machine parts Pos. 1 Main switch Pos. 10 Locking for saw table Pos. 2 Switch box Pos. 11 Saw table Pos. 3 Emergency stop switch Pos. 12 Crane eye Pos. 4 Saw hood Pos.

  • Page 17: Technical Data

    600 mm Height 270 mm 2.4. Scope of delivery: 1 pc. Masonry saw DTS 700 with saw hood, water tank, saw table and water pump 1 pc. Saw blade Ø 700 mm 1 pc. Open ended spanner SW 10 1 pc.

  • Page 18: Noise Power Level

    2.5. Noise power level Danger! In an environment with a high noise level, for example when working near loud machinery, wearing hearing protection in the workplace is prescribed for above 85dB(A). The details define volume of noise level, related to the operator workspace and the noise power level of the masonry saw.

  • Page 19: Commissioning

    3. COMMISSIONING 3.1. Connections and operating materials Connection of electricity Allowable power source with working voltage of 400V, 32A must be available. Operating material water The water tank may only be filled with water. This water is used when sawing as a cooling and lubricating agent and is conveyed with a water pump to the saw blade.

  • Page 20: Water Tank And Pump

    3.4. Water tank and pump Note If there is danger of frost, the water pump must be taken out of the water tank (Pos. 13) and the water circuit must be emptied. Already frozen pumps must be thawed out before turning on. 3.5.

  • Page 21: Saw Blade Removal

    3.8. Saw blade removal Danger! Opening of the saw hood or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the motor turned off. Note No rotating tools which have a maximum rotation speed smaller than the nominal speed of the machine can be used.

  • Page 22: Mounting Saw Blade

    3.9. Mounting saw blade Note When installing the saw blade, ensure that the flange surfaces are clean. The saw blade must sit directly on the flange. Match the direction of rotation of the saw blade with the rotation direction arrow on the saw hood. ...

  • Page 23: Transport

    4. TRANSPORT 4.1. Transport position Danger! In order to secure the masonry saw against rolling away, the masonry saw may only be transported in transport position. The transport position includes:  Masonry saw is disconnected from power and the power plug (Pos. 8) is hung in the holder ...

  • Page 24: Move With The Forklift

    4.3. Move with the forklift Danger! The masonry saw may only be transported or moved in transport position. Danger! Personnel should never remain under hanging loads. The masonry saw can be picked up and moved with a forklift truck using the forklift supports (Pos. ...

  • Page 25: Operation

    5. OPERATION 5.1. Setting up the masonry saw Danger! Before the masonry saw is put into operation, it must be ensured that the machine is sitting securely. The load-carrying foundation must be clean and all wheels must have contact with the floor.

  • Page 26: Resharpening The Tool

    5.4. Resharpening the tool If the saw blade should loses its cutting quality after long working time, the saw blade can be resharpened with a few cuts into sand-lime brick or similar material. 5.5. Changing the cooling and lubricating agent Very dirty water reduces the service life of the water pump and saw blade.

  • Page 27: Maintenance

    6. MAINTENANCE 6.1. Service Danger! Maintenance and repair works must only be carried out by qualified personnel. The masonry saw must be secured against turning on by other people. The saw hood must only be swung out when the saw blade is at a standstill. Maintenance and repair works may only be carried out when the machine is turned off.

  • Page 28: Troubleshooting Table

    6.2. Troubleshooting table Danger! Pull the power plug before any maintenance or repair work. Measures must be taken, so that an accidental start-up by others is not possible. Maintenance and service works may only be carried out by qualified personnel. Error Cause Remedy...

  • Page 29: Maintenance Plan

    6.4. Maintenance plan Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 29/40...

  • Page 30: Conditional Connections

    Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. Note Tools can be selected using the LISSMAC sales booklet. This sales booklet can be obtained from the manufacturer at any time. Storage of tools The used tools must be protected by moisture.

  • Page 31: Warranty

    9. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use.

  • Page 32: Spare Parts List

    10. SPARE PARTS LIST 32/40...
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  • Page 35 Spare part Item Item no. Description Specification Recommendati 691601 Frame assembly 607519 Switch holder 280183 Star lock cap washers Ø 20mm 610099 Pan locking bar 300125 Washer DIN 125 A 8.4 300323 Hexagon head screw DIN 933 8x25 300834 Lock nut BIW V-Form 8,0 300400 Cylinder head screw with hexagonal...
  • Page 36 Spare part Item Item no. Description Specification Recommendati 203698 Thrust washer GTM -2848-015 280043 Clamping lever 300166 Washer 300292 Disk DIN-6340-M17 203412 Slide stopper-aluminum profile 360152 Hexagon head screw DIN 933 10x100 300967 Fillister head M12x20 300559 Lock nut 203670 Tension spring Z-322 607754...
  • Page 37 DIN 933 10X 40 galv. 300985 Steel washer DIN 125 A 13,0 611799 Setting panel 209692 Label "LISSMAC DTS 271" 250 mm (rear side) 208677 Label "LISSMAC DTS 271" 300 mm (hood) 280109 Pipe clamp AG 1/2" IG 3/4" 1010301...
  • Page 38 LISSMAC masonry saw DTS 700. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user. It is confirmed that the machine conforms to the relevant provisions of Directive 2006/42/EC and 2004/14/EC.
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