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Summary of Contents for Lissmac DTS 402
- Page 1 OPERATING INSTRUCTIONS MASONRY TABLE SAW DTS 402 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/44...
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- Page 3 Imprint The operating instructions apply to: LISSMAC masonry table saw • DTS 402 Corporate headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance Actions to avert the danger. The signal word behind the danger symbol indicates the degree of danger: DANGER This signal word signifies an extremely dangerous situation.
- Page 5 The following warning and safety symbols were attached on the machine: This symbol indicates the reference to the operating manual Wear safety goggles and ear protection Wear safety gloves Warning: dangerous electrical voltage Warning: rotating saw blade Cutting hazard from rotating sawblade. Pull mains plug High-pressure washing is prohibited Noise power level of the machine...
- Page 6 OPERATING INSTRUCTIONS Preface These operating instructions are to make it easier to get to know the machine and to use its intended usage options. The operating constructions contain important notes for operating the machine safely, properly and economically efficiently. Their observation helps avoid dangers, repair costs and failure times and to increase the reliability and service life of the machine.
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Page 7: Table Of Contents
Table of Contents 1. Features & Benefits ......................8 1.1. Principles of intended use ....................9 1.2. Organizational measures ....................9 1.3. Staff selection and qualification, general obligations ............ 10 1.4. Safety notes on the operating phases ................11 1.4.1. Transport, assembly and installation ..............11 1.4.2. -
Page 8: Table Of Contents 1. Features & Benefits
1. FEATURES & BENEFITS The thoughtful design makes the DTS masonry saw lightweight but tough. Suitable for both straight cuts and miter cuts for bevel cuts of bricks, stones, granite, marble and natural stone plates to 45 °. High-quality, low-maintenance design ... -
Page 9: Principles Of Intended Use
Intended use The LISSMAC masonry table saw is solely intended for cutting components of mineral material in the wet-cutting procedure. Separation of wood or metal is forbidden! The masonry table saw may only be operated by one person. -
Page 10: Staff Selection And Qualification, General Obligations
Use personal protection equipment as required by regulations. Keep all safety instructions and danger warnings on the masonry saw and in legible condition. Replace safety and danger instructions that are damaged or non-readable any more. For safety-related changes to the machine or its running behavior, stop the machine immediately and mark it accordingly. -
Page 11: Safety Notes On The Operating Phases
1.4. Safety notes on the operating phases 1.4.1. Transport, assembly and installation Transport of the masonry table saw must only take place in the transport position. Lifting operations should take place only via a crane or by 2 persons. 1.4.2. Commissioning When inserting the saw blade, observe the running direction. -
Page 12: Special Work In The Scope Of Use Of The Machine
Do not cant the saw blade when cutting. The mains plug must not be pulled under load. Take the water pump from the tray if there is a danger of frost (already-frozen pumps must not be switched on - thaw slowly). Removing or opening the blade guard and reaching into the saw blade during cutting is forbidden. -
Page 13: Safety Instructions For Special Types Of Dangers
1.5. Safety instructions for special types of dangers 1.5.1. Danger for the operator by the machine Don not perform work or relocate the masonry table saw with the saw blade spinning. The electrical motor of the masonry table saw must only be taken into operation for cutting as per intended use. -
Page 14: Transport
1.6. Transport Only use a suitable transport vehicle with sufficient carrying capacity. Reliably secure weights based on the provisions. Use suitable attachment points. Disconnect the machine from the power supply even for smaller distances changes. 1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. -
Page 15: Device Description
2. DEVICE DESCRIPTION 2.1. Designation of the machine part Item 1 Water supply to sawblade Item 9 On / off switch / Emergency Stop Item 2 Blade guard Item 10 Power input Item 3 Saw table Item 11 Bevel Cut adjustment Item 4 Saw table catch Item 12... -
Page 16: Technical Data
2.2. Technical Data DTS 402 Saw blade diameter max. 400 mm Cutting depth at 90 ° max. 135 mm Cutting depth at 45 ° max. 105 mm Cutting length max. 800 mm Saw blade arbor 25,4 mm Output power max. -
Page 17: Noise Power Level
2.3. Noise power level WARNING Noise hazard Regulations state that hearing protection must be worn above a noise level of 85 dB (A), . Wear personal hearing protection The details define volume of noise level, related to the operator workspace and the noise power level of the masonry table saw. -
Page 18: Commissioning
Tools must be protected from moisture during storage. The segments attached around the saw blade must be protected from damage. The tool prices can be determined in the LISSMAC sales leaflet. This sales leaflet can be procured from the manufacturer at any time. -
Page 19: Controls
3.3. Controls Item 1 EMERGENCY STOP Pushbutton Item 2 STOP BUTTON (RED): Press the button fully to stop machine. Item 3 START BUTTON (GREEN): Press the button fully to start machine. Item 4 MAINS CONNECTION (Plug): Machine power supply point. Always deactivate motor and unplug machine before performing maintenance or adjustments. -
Page 20: Locking The Saw Table And Water Pan In Place
3.4. Locking the saw table and water pan in place CAUTION Crush and cut hazard Crushing and Cutting hazard by uncontrolled movement of saw table. The saw table must be secured for setup, dismounting and transport Catch • To lock the saw table, the catch must be placed below the Allen head screw. •... -
Page 21: Setup
3.5. Setup CAUTION Cut and crush hazard Crush and cut hazard from toppling or collapsing saw may due to incorrect leg installation. The table saw must be set up in in a stable position on even ground Check leg knobs to be tightened before startup ... -
Page 22: Height Adjustment Of The Saw Head
3.6. Height adjustment of the saw head NOTICE Cutting into the saw table Damage to saw table due to incorrectly set height of saw head. Check Saw blade dimension Set and check clearance of the saw blade at standstill before cutting ... -
Page 23: Bevel Cut Adjustment
3.7. Bevel cut adjustment 90° 45° Adjusting bevel cut • Disconnect machine from mains. angle • Release saw head with Lever (Item 1). • Adjust to desired mitre angle and retighten. • The set screws (Item 2, Item 3) allow fine-tuning the 90° and 45° base configurations. 23/44... -
Page 24: Saw Blade Installation / Replacement
3.8. Saw blade installation / replacement WARNING Cut hazard Severe cut injury from contact with rotating saw blade with guard removed. Never open the blade guard during operation or touch the rotating saw blade The saw blade may only be installed with the machine disconnected from mains. •... -
Page 25: Transport
4. TRANSPORT 4.1. Transport position The masonry table saw must only be transported or moved in the transport position. • Machine is disconnected from the mains • Water pan is emptied and pump stored in bracket • Saw table is secured •... -
Page 26: Transport On The Wheelset
4.2. Transport on the wheelset CAUTION Crush hazard Crush and cut hazard from uncontrolled movement of saw table. The saw table must be secured for setup, dismounting and transport • Disconnect machine from mains • Lock the saw table •... -
Page 27: Operation
5. OPERATION 5.1. Safety WARNING Cutting hazard Severe injury from contact with rotating saw blade. The operator position is restricted to the area in front of the saw table. The table saw may only be operated by one person, direct other people to leave the safety ... -
Page 28: Cutting With The Table Saw
5.3. Cutting with the table saw WARNING Projected parts hazard A lack of cooling water causes the saw blade to overheat. Cutting segments may break off and can be projected causing personal or property damage. Always cut with sufficient water ... -
Page 29: Cleaning
6. CLEANING To prevent caking, clean the machine at the end of each shift with water, a soft brush or cloth. To protect painted surfaces no aggressive cleaning agents may be used. Do not wash the machine with a high pressure cleaner. No water may enter the electric motor. -
Page 30: Maintenance
8. MAINTENANCE 8.1. Service WARNING Cutting and shock hazard Severe injury from contact with rotating saw blade or live parts. Perform troubleshooting only when the machine is unplugged. Repairs must only be carried out by qualified personnel. Electrical troubleshooting only by a qualified electrician. -
Page 31: Troubleshooting Table
8.2. Troubleshooting table WARNING Cutting and shock hazard Severe injury from contact with rotating saw blade or live parts. Perform troubleshooting only when the machine is unplugged. Repairs must only be carried out by qualified personnel. Electrical troubleshooting only by a qualified electrician. ... -
Page 32: Maintenance Plan
8.3. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 32/44... -
Page 33: Tools
All tools in the area of diamond tools are color-coded. Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. -
Page 34: Warranty
10. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 35: Replacement Parts
11. REPLACEMENT PARTS To prevent incorrect deliveries, when ordering spare parts, indicate the complete model designation, year of manufacture and the machine number. Technical changes reserved! We make it explicitly clear that parts not supplied by us are also not tested and released by us. The installation and use of such products can therefore, in certain conditions, modify your equipment negatively and thus affect safety. - Page 36 36/44...
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- Page 39 Pos. Stück Artikel Nr. Benennung DE Denomination EN Spezifikation 1063738 Gegendruckrolle unten Counter-pressure roller Sechskantschraube Hexbolt M8x45 Unterlegscheibe Washer Kugellager Ball bearing Typ 608 Flachrolle Flat roller Distanz Spacer Unterlegscheibe Washer Sechskantmutter Hexnut 1063739 Tischführungsrolle R Saw table guide roller R Unterlegscheibe Washer Kugellager...
- Page 40 Pos. Stück Artikel Nr. Benennung DE Denomination EN Spezifikation 1063741 Motor komplett Motor complete Motor Motor 2.2KW 230V Lüfterrad Lüfterdeckel Fan guard 1063742 Sägeflansch Blade flange Außenflansch Outer flange Sägeblattaufnahme Saw blade arbor 1063743 Sägehauben kpl. Blade guard complete 1 1063715 Flanschabdeckung Flange cover Sägeblattschutzhaube...
- Page 41 Pos. Stück Artikel Nr. Benennung DE Denomination EN Spezifikation Verriegelung Wanne Catch water trough 1063736 komplett complete Sperrriegel für Sägetisch Catch for saw table 1063732 komplett complete Schlauchbefestigung Water hose clamp 1063725 komplett complete Schelle Hose clamp Sechskantschraube Hexbolt Flachdichtung Sealing disc Rollenhalter Roller support...
- Page 42 Pos. Stück Artikel Nr. Benennung DE Denomination EN Spezifikation 2 1063731 Tischführung Table guide line 1049mm 1 1063733 Wasserwanne Water trough 1 1063734 Gummistopfen Rubber plug Dia39 Sechskantmutter Hexnut Φ8 Unterlegscheibe Washer 1 1063737 Winkelanschlag Miter gauge 42/44...
- Page 43 LISSMAC Masonry table saw DTS 402. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.
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