Lissmac CC601 E Operating Manual
  1. Manuals
  2. Brands
  3. Lissmac Manuals
  4. Saw
  5. CC601 E
  6. Operating manual

Lissmac CC601 E Operating Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
EN
OPERATING MANUAL
FLOOR SAW
CC601 E
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone +49 (0) 7564 / 307 - 0
Fax +49 (0) 7564 / 307 - 500
lissmac@lissmac.com
www.lissmac.com
1/58

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CC601 E and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Lissmac CC601 E

Summary of Contents for Lissmac CC601 E

  • Page 1 OPERATING MANUAL FLOOR SAW CC601 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/58...
  • Page 2 2/58...
  • Page 3 Imprint This operating manual is for: LISSMAC floor saw  CC601 E Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach, Germany Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4  Instructions to the operator The warning notices in this manual are not universally complete. Lissmac cannot foresee every potential hazard. Appropriate safety rules and precautions with respect to working methods and operation must be implemented, as with any other machine.
  • Page 5 Warning and safety notices: Read the operating manual Wear hearing protection Wear safety goggles Wear gloves Wear a protective helmet Wear suitable work clothes and wash dusty clothes Remove the power plug before working on the machine Risk of cuts on rotating tool Wait for all parts to stop moving.
  • Page 6 Do not perform maintenance while the motor is running Disconnect from mains before performing maintenance work Parking brake Clutch for traction drive Do not exceed 25A current consumption during cutting operation Running direction of saw blade Instructions for avoiding damages Only store and transport the unit in an upright position Sound power level of the machine Visual inspection...
  • Page 7 A tool in the form of a saw blade is required to operate the floor saw. These tools can be purchased from the manufacturer. further documents LISSMAC does not assume responsibility or liability regarding the completeness of further documentation. Changes and reservations We strive to keep this operating manual correct and up to date.

  • Page 8: Table Of Contents

    1. Properties & advantages ....................9 Table of contents 2. General safety information .................... 10 2.1. Intended use policy......................10 2.2. Organizational measures ....................11 2.3. Choice of personnel and qualifications; fundamental obligations ........12 2.4. Safety notices regarding the operating phases ...............12 2.5.

  • Page 9: Table Of Contents 1. Properties & Advantages

     Due to the compact, easy-to-handle design, every corner of the construction site can be reached  The LISSMAC electrical floor saws are low-noise and therefore particularly suited for work on and in buildings  The saw blade is continuously lowered via a throttle with a cutting depth indicator which prevents damage to the saw blade ...

  • Page 10: General Safety Information

    Intended use The LISSMAC floor saw is a floor angle grinder and is exclusively for cutting joints in concrete or asphalt with water. Cutting requires a tool in the form of a diamond saw blade. The floor saw may only be operated by one person.

  • Page 11: Organizational Measures

    2.2. Organizational measures This operating manual must be kept within easy reach for everybody at the place of use. It is to be kept for future reference or resale of the machine. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed.

  • Page 12: Choice Of Personnel And Qualifications; Fundamental Obligations

    2.3. Choice of personnel and qualifications; fundamental obligations Operators must be at least 18 years of age and mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned, in writing by the employer, to operate the floor saw.
  • Page 13 2.4.2. Commissioning Protect hands from sharp edges when fitting the saw blade. Ensure that the ground/floor has adequate load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visually check the floor saw for damage and defects. Check the safety set-up in particular. Provide a water supply to cool the saw blade.

  • Page 14: Note Relating To Special Types Of Danger

    2.4.4. Relocating the floor saw The floor saw may only be relocated when the saw blade is stopped. Before leaving the floor saw’s operating position, the motor must be turned off and the saw blade must stop. A rotating saw blade poses a high risk of injury. The parking brake must always be activated when the machine is not in use.

  • Page 15: Transport

    2.5.2. Electrical energy Only use original fuses with the specified amperage. The floor saw must be immediately shut off in the event of malfunctions. Electrical work may only be carried out by certified qualified experts. The machine’s electrical equipment must be inspected and tested at regular intervals. Defects, such as loose connections or damaged cables, must be corrected immediately.

  • Page 16: Packaging And Storage

    2.7. Packaging and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components have been carefully packed. On receipt of the machine, it should be checked for damage. The device packaging consists of recyclable materials. Please place these into the appropriate collection containers, so that they can go for recycling.

  • Page 17: Device Description

    3. DEVICE DESCRIPTION 3.1. Machine part names Pos. 1 Tracking pointer Pos. 6 Maintenance hatch Pos. 2 Flange cover Pos. 7 Tool compartment Pos. 3 V-belt guard Pos. 8 Handlebar Pos. 4 Clamp lever for handlebar Pos. 9 Throttle lowering speed of saw blade Pos.
  • Page 18 Pos. 11 Segmented blade guard Pos. 16 Lashing point Pos. 12 Electric motor Pos. 17 Mains plug Pos. 13 Frequency inverter Pos. 18 Bracket for water supply Pos. 14 Lifting eye for crane transport Pos. 19 Blade guard support Pos. 15 Cutting depth indicator 18/58...
  • Page 19 Pos. 20 Main switch Pos. 26 Saw blade lift control Pos. 21 Stop-button sawblade drive Pos. 27 Fuse Pos. 22 Start-button sawblade drive Pos. 28 Throttle for blade lowering speed Pos. 23 Ampere meter Pos. 29 Lever for drive clutch Pos.

  • Page 20: Technical Data

    3.2. Technical data COMPACTCUT 601 E max. cutting depth 420 mm (16.5“) max. saw blade diameter 1000 mm (39“) Saw blade arbor 25,4 mm (10“) Saw blade rpm Stepless 950 -1750 rpm Left/right-hand cut Drive motor Electric motor with frequency inverter 11kW at S1 Power 15 kW at S6/60% (20HP)

  • Page 21: Sound Power Level

    3.3. Sound power level WARNING Danger of hearing damage As from a sound power level of 85 dB (A), wearing ear protectors is mandatory.  Where your personal hearing protection. This specification defines the volume of the noise relative to the operator's workplace and the sound power level of the floor saw.
  • Page 22 3.5. Electrical voltage WARNING Electric Shock Hazard The machine works with high voltages and currents. The user may suffer fatal electric shocks due to damaged cables or defective electrical components. Replace defective cables or components immediately  Do not use if the machine cannot be switched on or off via the switch ...

  • Page 23: Transport

    4. TRANSPORT 4.1. Transport position WARNING Crush hazard by an unsecured machine Injuries due to the machine unintentionally changing position or falling parts. Only transport the floor saw in the transport position  Secure the machine via suitable attachment points. ...

  • Page 24: Lifting By Crane

    4.2. Lifting by crane WARNING Suspended loads Crush hazard from falling parts. Do not step under raised machines or parts  Only use undamaged lifting devices with sufficient load capacity and length  The machine may only be moved in the transport position ...

  • Page 25: Tie Down For Transport

    4.3. Tie down for transport WARNUNG Crush hazard due to slipping or tilting of the machine Unintentional changes in the position of the machine can crush people. Only transport the floor saw in transport position.  Secure the floor saw over the attachment points. ...

  • Page 26: Commissioning

    5. COMMISSIONING 5.1. Consumables Lubricant The grease used on the floor saw is called "Energrease LS2 BP". (Lithium-saponified multi-purpose grease from NLGI Grade 2 in accordance with DIN 51818 / NLGI GC – LB Grade 2) Hydraulic oil The hydraulic fluid used must be of HVLP (High Volume Low Pressure) quality (according to DIN 51524-3 / ISO 6743/4) in the ISO viscosity class 46.

  • Page 27: Parking Brake

    5.4. Parking brake WARNING Crush hazard by an unsecured machine Injuries due to the machine unintentionally changing position.  Always secure the floor saw with the parking brake when the machine is not in use. Procedure • The parking brake is engaged and released at the control panel.

  • Page 28: Handle Bar Adjustment

    5.7. Handle bar adjustment Adjust the handle bars to the personal preference of the user.  Loosen lever and insert or retract handle bars.  Tighten handlebars securely in desired position. 5.8. Installing/replacing the saw blade (tool) WARNING Cut and Crush hazard The rotating saw blade or flange can catch hold of clothing or body parts and sever them.
  • Page 29 NOTICE Installing the saw blade When installing the saw blade, make sure the surface of the blade is clean. The saw blade must lie directly against the flange. Match the rotational direction of the saw blade to the rotational direction arrow (down-cutting). Procedure To install/replace the saw blade, perform the following steps: ...

  • Page 30: Switching From Right-Hand To Left-Hand Cutting

    5.9. Switching from right-hand to left-hand cutting WARNING Cut and Crush hazard The rotating saw blade or flange can catch hold of clothing or body parts and sever them. Pull the mains plug  All parts must have stopped moving before working on the machine may begin. ...

  • Page 31: Operation

    6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General rules Banish other persons from the work area or create a barrier. • The operator is not permitted to leave the machine while the motor is running. •...
  • Page 32 WARNING Fall hazard Operator may suffer fall injury if the substrate cannot bear the load or cutting mistakes are made. Ensure the substrate on which you are cutting has a sufficient load-bearing capacity.   When cutting, make sure the floor saw and personnel are not on the side to be cut off. CAUTION Burn hazard Motor parts and tools become hot during operation and can cause burns...

  • Page 33: Pre-Cut Preparations

    6.2. Pre-cut preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or the saw blade.  All obstacles must be removed from the cutting area  Ensure good lighting in the work area. Make sure the cut is straight to prevent the saw blade from jamming. Execute all steering and control commands slowly, evenly and in a controlled manner.

  • Page 34: Switching The Machine On And Off

    6.3. Switching the machine on and off In the event of unexpected machine behavior and in the event of an emergency, immediately activate the EMERGENCY STOP switch. To avoid any unexpected movement, the machine can only be started, with the drive throttle in the neutral position.

  • Page 35: Phase Inverter

    6.4. Phase inverter If the red button "O" lights up when the emergency stop is unlocked and the power supply is active, there is an incorrect phase sequence. The machine has a phase sequence relay. This ensures the correct direction of rotation. If it is necessary to adapt the rotating field, the phases in the plug can be inverted using a screwdriver.

  • Page 36: Traction Drive

    6.6. Traction drive NOTICE Immer mit angepasstem Vorschub fahren um Beschädigungen zu vermeiden. Alle Lenk und Steuerbefehle langsam, kontrolliert und gleichmäßig ausführen. Activation  The traction drive is activated the via knob switch (Pos. 31). 0 / Off 1 / ON Controls The drive lever controls the advance speed forward and backward.

  • Page 37: Lower/Raise The Saw Blade And Set The Cutting Depth

    6.7. Lower/raise the saw blade and set the cutting depth WARNING Ejected parts hazard The saw blade may be damaged if it is lowered too quickly. Segments can break out and be ejected in an uncontrolled manner. Slowly lower the saw blade into the cutting surface ...

  • Page 38: Cutting With The Floor Saw

    6.8. Cutting with the floor saw Cutting 1. Set drive lever (Pos. 25) in neutral position. 2. Activate machine with main switch (Pos. 20). 3. Release parking brake (Pos. 30) and engage clutch if required (Pos. 29). 4. Activate traction drive with selector switch (Pos 31) 5.

  • Page 39: Relocating The Floor Saw

    6.9. Relocating the floor saw WARNING Cut hazard at rotating saw blade When touching the rotating saw blade, clothing and limbs can be pulled in and severed.  The machine may not be maneuvered while the blade is spinning. During relocation, the operator may not leave the intended working position behind the handle ...

  • Page 40: Cutting With The Saw Blade Guard Open

    6.10. Cutting with the saw blade guard open WARNING Lacerations and ejected parts hazard Severe injuries when coming into contact with the rotating saw blade or from ejected material when cutting without the saw blade guard. Keep the machine’s cutting area free ...

  • Page 41: Flush Cutting

    6.11. Flush cutting Flush-cutting A separately available blade guard for sawing flush with a wall can be attached to the floor saw. Flush-cutting flange • Shut off the drive motor and wait for all parts to come to a stop •...

  • Page 42: Parking The Floor Saw

    6.13. Parking the floor saw WARNING Crush hazard Personal and property damage can result from uncontrolled machine movement.  When work has been complete, always secure the floor saw using the parking brake. Procedure 1. Park the machine on a level, stable surface 2.

  • Page 43: Fuses

    6.15. Fuses NOTICE Only replace with same type and amperage. T 2A 250V micro fuse 5 x 20mm Fuse Amperage Characteristic Function T (slow-blow) Control circuit 24V DC 6.16. Frequency inverter LED signaling The frequency inverter has 2 LEDs that display the operating state and faults. For further blink-codes refer to the frequency inverter manual.

  • Page 44: Servicing

    7. SERVICING 7.1. Maintenance WARNING Cut and Crush hazard Serious injuries when coming into contact with a rotating saw blade or belt drive. Maintenance and repairs may only take place when the machine is switched off   Maintenance and repairs may only be carried out by trained personnel. The machine must be secured against anyone else switching it on.

  • Page 45: Lubrication Points

    7.2. Lubrication points The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally reactivated. Maintenance and service work may only be carried out by qualified technical personnel. Secure the machine with a crane. daily 45/58...

  • Page 46: Check The Saw Shaft Drive Belt Tension

    7.3. Check the saw shaft drive belt tension WARNING Cut and crush hazard Body parts and clothing can be pulled in if they come into contact with the belt drive. Risk of cuts and crushing injuries through to amputations. Removing or opening the belt cover or reaching into the rotating belt drive is prohibited ...

  • Page 47: Replacing The Cutting Shaft Drive Belts

    7.4. Replacing the cutting shaft drive belts Procedure:  Disconnect the power supply.  Remove the flange cover and flange.  Loosen the 5 mounting screws and remove the belt cover.  Evenly loosen the tensioning screws on the motor console in turns and relax the belts.

  • Page 48: Checking V-Belt Tension Of Traction Drive

    7.5. Checking V-belt tension of traction drive WARNING Cut and crush hazard from rotating v-belt drive When touching the rotating v-belt, hands and clothing can become entangled and pulled in, resulting in cut and crush injuries including dismemberment. Do not open or remove the belt guard or touch the v-belt while it rotates. ...

  • Page 49: Troubleshooting

    7.6. Troubleshooting The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally switched back on. Maintenance and service work may only be carried out by qualified technical personnel. NOTICE The following points must be checked first in the event of cutting problems: ...

  • Page 50: Maintenance Plan

    7.7. Maintenance plan This section is intended to serve as evidence of maintenance work carried out and service log book. All maintenance work and services must be logged as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance work or servicing completed Date/signature 50/58...

  • Page 51: Tools

    The parameters must be correct in order to achieve the best results. The optimal cutting performance can be determined with this diagram. The prices of the tools can be determined in the LISSMAC sales booklet. This sales booklet can be obtained from the manufacturer at any time.

  • Page 52: Warranty

    9. WARRANTY The warranty for this machine is 12 months. For the wear parts listed below, the warranty is only valid for wear that is not due to operation. Wear parts are those parts that are subject to operational wear when the machine is used as intended. The wear time cannot be defined in a uniform manner, it differs according to the usage intensity.
  • Page 53 Lanzstrasse 4 D-88410 Bad Wurzach The technical documentation is archived by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach, Germany Documentation Officer Head of design / technical documentation Machine description: The floor saw is solely intended for wet cutting joints in concrete or asphalt with a diamond- tipped tool.

  • Page 54: Circuit Diagram

    10. CIRCUIT DIAGRAM 54/58...
  • Page 55 55/58...
  • Page 56 56/58...
  • Page 57 57/58...
  • Page 58 58/58...

Table of Contents