Lissmac Compactcut 900 P Operating Manual
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Lissmac Compactcut 900 P Operating Manual

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EN
OPERATING MANUAL
FLOOR SAW
COMPACTCUT 900 P/T
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone +49 (0) 7564 / 307-0
Fax +49 (0) 7564 / 307-500
lissmac@lissmac.com
www.lissmac.com
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  • Page 1 OPERATING MANUAL FLOOR SAW COMPACTCUT 900 P/T LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307-0 Fax +49 (0) 7564 / 307-500 lissmac@lissmac.com www.lissmac.com 1/60...
  • Page 2 2/60...
  • Page 3 Imprint The operating manual is valid for: LISSMAC floor saw • COMPACTCUT 900 P/T Manufacturer: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance. Actions to avert the danger  The signal word behind the danger symbol indicates the degree of danger: This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal injuries will result.
  • Page 5 The following warning and safety symbols are used: Read the operating manual Wear safety goggles Wear hearing protection Wear safety gloves Wear dust mask Wear protective helmet Wear work clothes and change regularly Attachment point for crane lift Remove the ignition key before working on the unit Explosion hazard Cutting hazard.
  • Page 6 Shear and crush hazard. Do not relocate the machine with a rotating tool. Smoking prohibited. Use of high pressure cleaners prohibited. Use by unauthorized persons prohibited. Dust extraction class L equipment. Harmful substances: Silica dust. Throttle valve for lowering speed adjustment of saw head. Do not work on machine while blade is in motion.
  • Page 7  Combustion motor operating manual LISSMAC assumes no responsibility or liability for the completeness of any additional documents. Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our technological lead, it can be necessary to change the product without advance notice and to perform their operation.
  • Page 8 Notes 8/60...

  • Page 9: Table Of Contents

    Table of Contents 1. Features & Benefits ....................... 10 1.1. Basics of intended use ....................11 1.2. Organizational measures ....................12 1.3. Personnel choice and personnel qualification; basic responsibilities ......13 1.4. Safety instructions for operation phases ................ 14 1.4.1. Transport, assembly and installation ..............14 1.4.3.

  • Page 10: Table Of Contents 1. Features & Benefits

    1. FEATURES & BENEFITS This compact floor saw was developed in close cooperation with professional users. The professionally tested floor saws are impressive in their price/performance ratio, robust mechanics and ease of operation.  Compact floor saw with scissor-lift design ...

  • Page 11: Basics Of Intended Use

    Intended use The LISSMAC floor saw is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt without using water. Cutting requires diamond blades. The floor saw may only be operated by one person.

  • Page 12: Organizational Measures

    1.2. Organizational measures The operating manual must be easily accessible for each person at the point of use of the floor saw. All additions to the operating manual, all generally valid legal and otherwise binding regulations for accident prevention and environmental protection are to be followed and instructed! Such obligations may also apply, for example, to the handling of hazardous materials or the wearing of personal protective gear or traffic regulations.

  • Page 13: Personnel Choice And Personnel Qualification; Basic Responsibilities

    1.3. Personnel choice and personnel qualification; basic responsibilities Only qualified personnel 18 years of age or older may operate the floor saw independently. All personnel must be trained in the operation and be explicitly, in writing, authorized by the company to operate the floor saw. Establish responsibilities of the personnel for operating, changeover, servicing, and repairing the machine.

  • Page 14: Safety Instructions For Operation Phases

    1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation Transport, assembly and installation on/with the floor saw may only be carried out in transport position. Secure the floor saw against rolling away. Transport, assembly and installation on/with the floor saw may only be carried out with the diamond blade removed and with the engine turned off.

  • Page 15: Operation

    1.4.3. Operation Refrain from working in any manner that may compromise safety. Take measures to ensure that the floor saw is operated only in a safe, functional condition. The floor saw must be checked at least once per shift for visually identifiable defects or damages. Any damage (including changes in operating behavior) must be reported immediately to the responsible post/person.

  • Page 16: Special Work While Using The Machine

    1.4.5. Special work while using the machine Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies. These activities may only be carried out by trained professionals. Inform operating personnel before beginning special and maintenance work.

  • Page 17: Electric Power

    1.5.2. Electric power Use only original fuses with the specified current rating. In case of malfunctions, turn the floor saw off immediately. Electrical work may only be carried out by technical and qualified personnel. Carry out maintenance or repair work only when the motor of the floor saw is turned off and the diamond blade is standing still.

  • Page 18: Packaging And Storage

    1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly.

  • Page 19: Description Of The Device

    2. DESCRIPTION OF THE DEVICE 2.1. Denomiation of machine parts Pos. 1 Handlebar Pos. 8 Steering rod Pos. 2 Joystick Pos. 9 Blade guard Pos. 3 Control console with Emergency Stop Pos. 10 Blade guard lifting arm Pos. 4 Dust extraction unit Pos.

  • Page 20: Technical Data

    2.2. Technical data COMPACTCUT 900 P/T Max. cutting depth 125 mm Max. diamond blade diameter 400 mm Max. diamond blade width 6 mm Diamond blade holder 25.4 mm Cutting gear, forwards 50 m/min Cutting gear, reverse 25 m/min Diamond blade speed...
  • Page 21 The specified value was determined with the maximum saw blade diameter of 1000 mm. The impact may be inversely proportional to the weight of the operator. Total vibration value: COMPACTCUT 900 P/T a below 2.5 m/s The following standards were applied for the measurements: EN ISO 5349, VD 2057 Part 2, 2002/42/EC Directive.

  • Page 22: Commissioning

    3. COMMISSIONING 3.1. Consumables Engine oil Only engine oil approved by the manufacturer compliant with API Quality class SF, SG, SH, SJ or better may be used. No additives allowed. For us in standard conditions we recommend synthetic 10W-30 or 15W-50 oil. The details and the quality requirements are contained in the operating manual of the combustion engine.

  • Page 23: Control Panel

    3.3. Control panel NOTICE Handling the control panel/machine Before starting the floor saw you must first familiarize with its operation. Personnel assigned to activities on the machine must have read the operating manual,  particularly the Safety instructions chapter, before work is initiated. Pos.

  • Page 24: Refueling

    3.4. Refueling WARNING Extremely flammable fuel vapors Risk of serious injury from fire or explosion. Smoking is prohibited during the process.  Remove all inflammatory sources.  Do not overfill tank or spill fuel.  NOTICE Fuel storage Fuel storage may only be in authorized containers. The containers must be marked accordingly. PETROL Unleaded ROZ 95...
  • Page 25 3.5. Parking brake WARNING Unintentional position changes of the machine Injury due to unintentional position changes of the machine. In order to secure the floor saw against rolling away, the parking brake must be applied.  NOTICE The parking lock serves exclusively to immobilize the machine. Due to its cog-style design, it may ONLY be activated at standstill.

  • Page 26: Diamond Blade Installation (Tool)

    3.6. Diamond blade installation (tool) WARNING Removing and opening the blade guard Serious cut hazard from rotating diamond blade. These works may only be carried out with the diamond blade at a standstill and the combustion  motor turned off. Sequence ...

  • Page 27: Installing Multiple Diamond Blades

    3.7. Installing multiple diamond blades WARNING Crush an cut hazard by rotating diamond blade Rotating tool can cause severe cuts if touched and shaft can cause entanglement and crush damage including dismemberment. Setting up of machine only at full stop with the ignition key removed. ...
  • Page 28 Expanding the clamping range Article-No. Denomination (Option) 618731 Blade arbor with 15 mm clamping range 618732 Blade arbor with 25 mm clamping range Special blade guard required 618733 Blade arbor with 35 mm clamping range + 1031941 Bolt M10 x 55 + Hexbolt M16 x 100 Installing a wider clamping range requires a longer fastening bolt fort eh pressure disc! The blade package may never grind against the blade guard!

  • Page 29: Transport

    4. TRANSPORT 4.1. Transport position WARNING Unintentional position changes of the machine Injury due to unintentional position changes of the machine. Only transport the floor saw in the transport position  Secure the floor saw at the lashing points  ...

  • Page 30: Lifting By Crane

    4.2. Lifting by crane WARNING Suspended Loads Danger of injury from falling parts. Do not step under suspended loads  Only use undamaged slings with sufficient length and load-bearing capacity  Avoid large inclination angles as gasoline may spill as a result. ...

  • Page 31: Securing Machine For Road Transport

    4.3. Securing machine for road transport WARNING Crushing hazard by shifting or sliding machine Unintended movement of the machine can lead to severe personal damage. Transport machine only in transport position.  Always secure machine via the tie-down points  Use suitable and undamaged lashing material.

  • Page 32: Operation

    5. OPERATION 5.1. Safety General rules • The floor saw may only be operated by one person. Direct other people out of the work area or build a barrier. • Never start the machine when the saw blade rests on the ground. The drive will be overloaded.

  • Page 33: Preparations

    5.2. Preparations  Remove any obstacles from the cutting area.  Ensure good lighting.  Check for visible damage and loose bolts, as well as completeness of accessories  Check motor and hydraulic oil level  Check gasoline tank to be full ...

  • Page 34: Adjusting Lowering Speed Of Saw Head

    5.4. Adjusting lowering speed of saw head WARNING Ejected parts hazard from rapid lowering of the saw blade The saw blade can be damaged if it is lowered too fast. Segments can break out and parts can be ejected. Slowly lower the saw blade into the cutting surface. ...

  • Page 35: Starting And Maneuvering The Machine

    5.5. Starting and maneuvering the machine Joystick position when starting the machine The joystick always has to be put in the neutral position in order to start maneuvering the machine. Preparation  Activate parking brake (Pos. 8) at standstill if required, reset emergency stop button (Pos. 1) ...

  • Page 36: Cutting The Floor Saw

    5.6. Cutting the floor saw WARNING Inhalation of silica dust The cutting process may generate, silicon dioxide dust, which irreversibly damages the lungs when inhaled. Always ensure vacuum system to be fully functional.  Wear personal breathing protection equipment.  ...
  • Page 37  Close blade guard flap by sharply pulling on the rope Start utting operation  Set engine to full throttle (Pos. 2)  Lower machine slowly with switch (Pos. 6) until the saw blade slightly scrapes the surface  Set depth gauge to zero (Pos. 7) ...

  • Page 38: Toe-In Adjustment

    5.7. Toe-in adjustment The cutting saw blade tends to pull the machine to one side. This is completely normal and can easily be corrected via the toe-in adjustment for the rear axle to ensure a straight cut. Sequence  Release the clamping screw (Pos. 1) ...

  • Page 39: Dust Extraction Unit

    5.8. Dust extraction unit WARNING Dust explosion hazard Sucking in organic or metallic dust may cause an explosion. Use dust extraction unit only for dry, inert mineral dust.  WARNING Inhalation of silica dust The cutting process may generate silicon dioxide dust which irreversibly damages the lungs when inhaled. (Silicosis) ...

  • Page 40: Maintenance

    6. MAINTENANCE 6.1. Service  Let motor and exhaust cool down before servicing.  Drain fuel tank before performing work that requires tilting the machine.  Disconnect the negative terminal of the battery WARNUNG Risk of injury from rotating parts Rotating saw blade or flange can catch and sever clothes or body parts.
  • Page 41 6.2. Lubrication points WARNING Risk of injury from rotating parts Rotating saw blade or flange can catch and sever clothes or body parts. Switch off the engine and remove the ignition key.   Before working on the machine, all parts must be stationary. Secure the machine against restart ...
  • Page 42 Remover the service cover at the rear to access the internal lube points. Steering shaft  Grease pedestal gearing and steering shaft monthly. Drive chain tensioner  Grease chain tensioner and chain monthly. Adjust drive chain  Correctly tensioned chain reduces chain and sprocket wear. Check tension monthly. tension 42/60...
  • Page 43 6.3. Tensioning and replacing V-belts WARNING Cut and crush hazard from rotating belt drive Danger of entanglement for body parts and clothing when opening and removing the belt cover. Only qualified personnel may carry out maintenance and repair work  Secure machine against unintentional startup ...
  • Page 44 Tensioning cutting shaft  Loosen bolt (Pos. 1) v-belts  Adjust belt tension via tension screw (Pos. 2)  Tighten bolt (Pos. 1) Tensioning Drive v-belt  The v-belt for the drive unit (Pos. 4) is adjusted by tension bolt (Pos. 3) Replacing the cutting ...
  • Page 45 6.4. Adjusting the depth-stop WARNING Suspended loads Risk of injury from falling parts. Do not step under raised machinery or parts.  Only use undamaged lifting gear and loading equipment with sufficient load-bearing capacity and  length. • The depth stop for the diamond blade is adjusted with two hex-bolts on the chassis. Always set the bolts to the same length to avoid uneven stress to teh frame.
  • Page 46 6.6. Fuses Standard ATO blade type vehicle fuses are used (ISO 8820-3). Fuse Rating Function Holder Motor 12V Outlet 6.7. Battery 12V 46Ah 420A cold cranking amps (replace by same type only) 46/60...
  • Page 47 6.8. Warning lights NOTICE Pay attention to error messages Warning lamps indicate an error in the system. In order to avoid damages to the machine, the displayed error must be rectified as soon as possible. The oil level warning lamp glows red when the ignition is switched on. It goes out after a successful starting process.
  • Page 48 6.9. Checking engine oil Sequence  Place machine on horizontal surface  Activate parking brake  Stop motor and remove ignition key  Disconnect lower suction hose from case (Pos. 1)  Make sure locking bar for dust pan is securely locked (Pos. 2) (bar down) ...
  • Page 49 6.10. Checking hydraulic oil level The hydraulic oil reservoir is located in front of the steering column and has an embossed fill level indicator. . Fill level must always be above MIN. If required, clean filler cap, open and top-off hydraulic oil HV68 via a clean hose. 49/60...

  • Page 50: Troubleshooting Table

    6.11. Troubleshooting table The combustion motor must be turned off before any maintenance or repair work! Measures must be taken, so that an accidental start-up by others is not possible! Maintenance and service works may only be carried out by qualified personnel! Error Cause Remedy...

  • Page 51: Torque Values For Bolted Connections

    6.12. Torque values for bolted connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 51/60...

  • Page 52: Maintenance Plan

    6.13. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 52/60...

  • Page 53: Tools

    To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time.

  • Page 54: Warranty

    8. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use.
  • Page 55 Technical documentation retained by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach Machine description: The LISSMAC floor saw is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt. Cutting uses diamond blades and the machine may only be operated for cutting of floors.

  • Page 56: Circuit Diagram

    9. CIRCUIT DIAGRAM 56/60...
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