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Summary of Contents for Lissmac COMPACTCUT 450 P
- Page 1 OPERATING INSTRUCTIONS FLOOR SAW COMPACTCUT 450 P COMPACTCUT 450 D LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307-0 Fax +49 (0) 7564 / 307-500 lissmac@lissmac.com www.lissmac.com 1/57...
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- Page 3 Imprint The operating instructions are valid for: LISSMAC floor saw COMPACTCUT 450 P #1222137 COMPACTCUT 450 D #1222142 Manufacturer: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 - 500 lissmac@lissmac.com...
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Page 4: Basic Safety Instructions
BASIC SAFETY INSTRUCTIONS Warnings and symbols in these instructions SIGNAL WORD Type and source of the hazard Consequence of non-compliance Measure to avert the hazard. The signal word behind the danger symbol indicates the degree of danger: This signal word indicates an extremely dangerous situation. If the situation is not avoided, fatal DANGER injuries will result. - Page 5 The following warnings and safety instructions are used: Read and observe the operating instructions Warning of hot surfaces Automatic start-up of the cutting tool when the engine Wear hearing protection starts Wear safety goggles Wait for all parts to come to a standstill No repositioning of the machine outside the cutting area Wear gloves with the saw blade rotating...
- Page 6 Combustion engine operating instructions LISSMAC assumes no responsibility or liability for the completeness of further documentation. Changes and reservations We make every effort to ensure that these operating instructions are correct and up to date. In order to maintain our technological lead, it may be necessary to make changes to the product and its operation without prior notice.
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Page 7: Table Of Contents
TABLE OF CONTENTS 1. Features & advantages ....................8 2. General safety instructions ..................... 9 2.1. Principle of intended use ....................9 2.2. Organizational measures ....................10 2.3. Personnel selection and qualification; basic duties ............11 2.4. Safety instructions for the operating phases ..............11 2.4.1. -
Page 8: Table Of Contents 1. Features & Advantages
1. FEATURES & ADVANTAGES Thanks to its compact and robust design, the COMPACTCUT 450 series is ideal for use on confined construction sites. The saw blade is lowered and raised steplessly via a closed threaded spindle with cutting depth indicator, thus preventing damage to the saw blade. The spindle is protected outside the splash zone. -
Page 9: General Safety Instructions
Intended use The LISSMAC floor saw is a floor cutting off machine and is designed exclusively for cutting joints in Intended use concrete or asphalt. Cutting is possible up to a maximum width of 15 mm. The floor saw may only be operated by one person. -
Page 10: Organizational Measures
2.2. Organizational measures The operating instructions must be readily available at the place of use and accessible to all persons. In addition to the operating instructions, generally applicable legal and other binding regulations for accident prevention and environmental protection must be observed and instructed. Such obligations may also relate, for example, to the handling of hazardous substances or the wearing of personal protective equipment or road traffic regulations. -
Page 11: Personnel Selection And Qualification; Basic Duties
2.3. Personnel selection and qualification; basic duties Operators must be 18 years of age or older and be mentally and physically capable of operating the floor saw. All persons must be instructed in the operation of the floor saw and be expressly authorized in writing by the contractor to operate the floor saw. -
Page 12: Commissioning
2.4.2. Commissioning The direction of rotation must be observed when inserting the saw blade. The cutting process must always be synchronized (downwards), otherwise the material will tear out and small parts will fly around. Protect your hands from sharp edges when inserting the saw blade. Ensure that the surface on which you are cutting has the required Load capacity. -
Page 13: Moving The Floor Saw
2.4.4. Moving the floor saw The floor saw may only be repositioned when the saw blade is stationary. Before leaving the operating position on the floor saw, the combustion engine must be switched off and the saw blade must be at a standstill. The combustion engine must be started and stopped on the side facing away from the saw blade. -
Page 14: Dust
2.5.2. Dust When working in confined spaces, observe any existing national regulations. To prevent the formation of dust during cutting, the saw blade must be continuously sprayed with water and cooled. Dry cutting is only permitted with a special conversion kit and dust extraction. Do not eat, drink or smoke in the working area. -
Page 15: Packaging And Storage
2.7. Packaging and storage To ensure adequate protection during shipping and transportation, the machine and its components have been carefully packed. Upon receipt of the machine, it should be checked for damage. The packaging of the appliance consists of recyclable materials. Please sort them into the collection containers provided so that they can be recycled. -
Page 16: Device Description
3. DEVICE DESCRIPTION 3.1. Designation of machine parts HONDA 16/57... - Page 17 Pos. 1 Pointer Pos. 2 Blade guard with folding function Pos. 3 HONDA GX gasoline engine Pos. 4 Lifting point for hoist Pos. 5 Water tank Pos. 6 Handlebars Pos. 7 Arbor for water connection (option) / water punch (option) Pos.
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Page 18: Designation Of Machine Parts Hatz
3.2. Designation of machine parts HATZ 18/57... - Page 19 Pos. 1 Pointer Pos. 2 Blade guard with folding function Pos. 3 HATZ diesel engine Pos. 4 Lifting point for hoist Pos. 5 Water tank Pos. 6 Handlebars Pos. 7 Arbor for water connection (option) / water pump (option) Pos. 8 Bearing disk Pos.
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Page 20: Technical Data N
3.3. Technical data n COMPACTCUT 450 Motor variant HONDA (B) HATZ (D) Depth of cut max. 270 mm Saw blade diameter 500 - 700 mm max. span multi-blade setup 20 mm Saw blade arbor 25.4 mm Saw blade speed 1620 1/min. 1600 1/min. -
Page 21: Sound Power Level
3.4. Sound power level WARNING Risk of hearing damage Hearing protection must be worn from a sound power level of 85 dB (A). Wear your personal hearing protection NOISE EMISSION VALUES Specification in accordance with EN ISO 4871 Values determined in accordance with the noise measurement rule according to EN 13862:2021, Annex B: Operating conditions (for Directive 2000/14/EC) Diameter of the cutting disk 700 mm idling at full engine speed... -
Page 22: Hand-Arm Vibration
3.5. Hand-arm vibration WARNING Danger due to vibration Vibration can lead to bone or joint damage as well as circulatory disorders. Take regular breaks when working with the machine The specified value was determined with the maximum saw blade diameter of 700 mm. The impact can be inversely proportional to the weight of the operator. -
Page 23: Commissioning
4. COMMISSIONING 4.1. Connections and operating materials Honda engine oil The engine is filled with SAE 5W-30 engine oil by the manufacturer. Only engine oil of service class SJ or better approved by the manufacturer may be used. See also the engine manufacturer's operating instructions. Engine oil Hatz The engine is filled with SAE 10W-40 engine oil by the manufacturer. -
Page 24: Water Supply Options
4.2. Water supply options Connection Supply directly via hose (accessory #1002889) Supply via water tank (25l / 6.6gal) Regulation The amount of water can be regulated via a ball valve. 24/57... -
Page 25: Refueling With Fuel
4.3. Refueling with fuel WARNING Fire and explosion hazard Highly flammable fuel vapors. Risk of burns or serious injury due to explosion. Smoking is absolutely prohibited during the process Keep all ignition sources away Do not overfill the tank or fuel ... -
Page 26: Parking Brake
4.4. Parking brake WARNING Crush and cut hazard Crushing injuries due to the machine rolling away or cutting injuries due to the rotating saw blade. Activate the parking brake every time you stop Switch off the engine before leaving the machine ... -
Page 27: Saw Blade Installation / Replacement
4.6. Saw blade installation / replacement WARNING Cutting injury and risk of being drawn in by the rotating saw blade Touching the rotating saw blade can result in cuts, severed limbs and burns. Removing or opening the blade guard or reaching into the rotating saw blade is prohibited ... - Page 28 Activate the parking brake, raise the Sequence machine fully, stop the engine, wait for all parts to come to a standstill Loosening the blade guard lock (item 1) Blade guard can be removed upwards Loosen the central screw (item 2) with the on-board tool right side has left-hand thread! Remove the washer (item 3) and thrust...
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Page 29: Drive Belt
4.7. Drive belt WARNING Crush and cut hazard Risk of body parts and clothing being pulled in when opening and removing the belt cover. Removing or opening the belt cover or interfering with the rotating belt drive is prohibited This work may only be carried out when the pulley is stationary and the Drive motor is switched ... -
Page 30: Transportation
5. TRANSPORTATION 5.1. Transport position WARNING Crush hazard Injuries due to unintentional change of position of the machine or parts falling off. Only transport floor saw in transport position Secure floor saw using anchor points NOTICE Transportation of the machine Avoid large inclines when transporting the floor saw. -
Page 31: Moving With The Crane
5.2. Moving with the crane WARNING Suspended loads Risk of injury from falling parts. Do not stand under raised machines or parts Only use undamaged lifting gear with sufficient Load capacity and length The machine may only be moved to the transport position ... -
Page 32: Mounting For Transportation
5.3. Mounting for transportation WARNING Crush hazard Parts of the body can be crushed by unintentional changes in the position of the machine. Only transport the machine in the transport position. Secure the machine using suitable attachment points. Use suitable lashing equipment. -
Page 33: Operation
6. OPERATION 6.1. General security • The floor saw may only be operated by one person. Instruct other persons to leave the work area or set up a barrier. • Never start the machine when the saw blade is on the ground. This will overload the drive. -
Page 34: Special Types Of Hazards
6.1. Special types of hazards DANGER Toxic exhaust fumes The exhaust gases from the combustion engine contain carbon monoxide. It is an invisible, odorless and tasteless gas that can cause unconsciousness and suffocation. It can quickly accumulate in confined spaces and remain there for hours, even after the engine has been switched off. -
Page 35: Starting And Stopping Honda
6.2.1. Starting and stopping HONDA Pos. 1 Throttle lever Pos. 2 Starting position Pos .3 Ignition key Pos 4 Operating hours counter Pos. 5 Oil level warning light Pos.6 0/OFF Off position Pos. 7 Choke button Prerequisite • Fuel in tank Engine switch set to RUN •... - Page 36 Stopping the motor Lift out sheet Apply the parking brake Throttle lever (1) to stop MIN. position Set the ignition key (3) to 0/OFF In an emergency situation, the system can also be switched off by pressing the RUN/STOP mushroom button. A detailed description can be found in the HONDA operating instructions.
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Page 37: Starting And Stopping Hatz
6.2.2. Starting and stopping HATZ Prerequisite Fuel in the tank Throttle lever to RUN (top) Feed lever in center position Starting the engine Apply the parking brake Start the engine with the starting key. NOTE At temperatures around freezing point, leave the start key on I/On for 5-10s to preheat before starting the engine. -
Page 38: Setting Up And Moving The Floor Saw
6.3. Setting up and moving the floor saw WARNING Cut hazard Clothing can be pulled in and limbs cut off by touching the rotating saw blade. Any repositioning of the machine outside the range in which cutting work is being carried out ... -
Page 39: Cutting With The Floor Saw
6.4. Cutting with the floor saw Sequence Positioning the floor saw Fold down the pointer Align Pointer and saw blade over the cutting line Start the engine and apply the gas pedal lever of the fuel engine as far as it will go Lower the blade over the crank until it scratches the surface Depth display at 0 digits Open the ball valve on the water canister or water connection... -
Page 40: Depth Adjustment
6.5. Depth adjustment NOTICE Always lower the blade slowly to avoid damage. Sequence Lower the saw blade with the handwheel (Pos. 1) until it scratches lightly on the surface. Set the depth indicator (pos. 2) to "0". The Depth of cut can now be read off at the end of the indicator on the scale (pos. 3). Lower the saw blade to the desired depth and cut. -
Page 41: Cutting With Opened Blade Guard
6.7. Cutting with opened blade guard WARNING Cut and ejected parts hazard Serious injuries from contact with rotating saw blade or from ejected material when cutting without a blade guard. Keep the danger zone of the machine clear Never touch the rotating saw blade ... -
Page 42: Cutting With Multiple Blades
Multi-blade assembly Several sheets up to a package thickness of 10 mm can be mounted. Always use a suitable number of spacers between the blades to prevent bending stresses on the Tools. LISSMAC spacers 1,0mm #614889 1,25mm #614890 max. 20 mm... -
Page 43: Maintenance
7. MAINTENANCE WARNING Risk of injury from rotating parts Serious injuries due to rotating saw blade or belt drive Maintenance and repairs may only be carried out with the machine switched off Maintenance and repairs may only be carried out by qualified personnel The machine must be secured against being switched on by other persons ... - Page 44 7.1. Lubrication points General hazards during maintenance Risk of burns When working on the engine, note that components and fluids may be hot. Fire hazard Do not spill any fuel. Do not smoke and keep naked flames away. Ejected parts hazard When working with compressed air, foreign bodies can hit the eye.
- Page 45 7.2. Clean/change air filter HONDA The air filter filters the ambient air and prevents foreign substances from entering the combustion chamber. These foreign substances settle in the air filter over time and reduce the air flow. The air filter should be checked regularly and replaced in good time to prevent engine damage. Operation of the engine without an air filter is not permitted.
- Page 46 7.4. Maintenance HATZ Brief overview (for details see HATZ operating instructions) 7.5. Clean/change air filter HATZ The air filter filters the ambient air and prevents foreign substances from entering the combustion chamber. These foreign substances settle in the air filter over time and reduce the air flow. The air filter should be checked regularly and replaced in good time to prevent engine damage.
- Page 47 7.6. Check engine oil level HATZ Preparation Setting up the appliance on a horizontal surface. The motor must be level. Activate the parking brake. Switch off the engine and wait a few minutes until the oil collects in the crankcase. Sequence 1.
- Page 48 7.8. Change oil filter HATZ Sequence 1. Clean the sealing cap (pos. 1) and then unscrew it. 2. Carefully clean the strainer insert (pos. 4). 3. Insert the new oil filter. Ensure that the TOP marking (Pos.3) points upwards. 4. Check the condition of the sealing ring (pos. 2). Replace if necessary. 5.
- Page 49 7.10. Fuses Honda Only ever replace fuses with the same type! 30A ATO Blade type 7.11. Belt change Replacing the drive belts of the cutting shaft Remove the pressure disk and flange. Remove the belt guard. Relaxing the belt Loosen Nut (Pos. 2). Tension the belt with the tensioning screw (item 3).
- Page 50 Remove the belt and place on a new set. Adjust belt tension (Pos. 3) and secure with Nut (Pos.2) NOTICE Belt change Only use belts of the same type and manufacturer. We strongly recommend that you only ever replace complete belt sets. Using old and new belts at the same time halves the service life of new belts. Replacing the drive belt of the hydrostat First remove the drive belts from the cutting shaft as described above.
- Page 51 Replacing the drive belt of the wheels First remove the rear cover Press the tensioning pulley (item 6) forwards and remove the belt. The belt tension is set automatically via a spring (item 7). This can be readjusted if necessary. 51/57...
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Page 52: Troubleshooting
7.12. Troubleshooting Disconnect the mains plug before carrying out maintenance or repair work. Take suitable measures to prevent accidental restarting. Maintenance and service work may only be carried out by qualified personnel. Error Cause Remedy Low cutting performance Saw blade is blunt Replace the saw blade Too little cooling water Check the water supply... -
Page 53: Maintenance Schedule
7.13. Maintenance schedule This section is intended to serve as proof of maintenance work already carried out and as a service log. All maintenance and service work must be entered as proof. Machine/Type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/Signature 53/57... -
Page 54: Tools
To achieve the best results, the parameters must be right. This diagram can be used to determine the optimum cutting performance. The prices of the Tools can be found in the LISSMAC sales booklet. This sales booklet can be obtained from the manufacturer at any time. -
Page 55: Warranty
9. WARRANTY The Warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not operational. Wear parts are parts that are subject to operational wear when the machines are used as intended. The wear time cannot be defined in a standardized manner;... -
Page 56: Original Ec Declaration Of Conformity
This EC Declaration of Conformity according to Annex II, A of Directive 2006/42/EC is valid for the following machine: LISSMAC floor saw COMPACTCUT 450 P and COMPCATCUT 450 D. This declaration refers only to the machine in the condition in which it was placed on the market; parts and / or interventions carried out subsequently by the end user are not taken into account.
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