ETAS ES595.1 User Manual
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ETAS ES595.1 User Manual

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Summary of Contents for ETAS ES595.1

  • Page 1 ETAS ES595.1 Network Module User Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    LIN Interface (CAN1/LIN1, CAN2/LIN2) ........25 ES595.1 - User Guide...
  • Page 4 Troubleshooting ES595.1 Problems ........
  • Page 5 ES595.1 ..............73 10.1.1 ES595.1 with CBP120 Power Supply Cable ..... . . 73 10.1.2 ES595.1 with CBP1205 Power Supply Cable .

  • Page 6: About This Document

    Presentation of Instructions The target to be achieved is defined in the heading. The necessary steps for his are in a step-by-step guide: Target definition 1. Step 1 2. Step 2 3. Step 3 > Result ES595.1 - User Guide...

  • Page 7: Typographical Conventions

    ETAS About this Document Typographical Conventions Hardware Bold Menu commands, buttons, labels of the product Italic Emphasis on content and newly introduced terms Presentation of Supporting Information NOTE Contains additional supporting information. ES595.1 - User Guide...

  • Page 8: About This Manual

    Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter “Cable and Accessoires” on page 74 of this manual or in the ETAS product catalog. Additional information The configuration instructions for the module under INCA can be found in the corresponding software documentation.

  • Page 9: Basic Safety Notices

    • “Intended Use” on page 9 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol- lowing safety notices to avoid health issues or damage to the device. NOTE Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 10 The lab power supply must be approved for an operating altitude of 5000 m and for an ambient temperature of up to 70 °C. • In regular operation of the modules as well as very long standby opera- tion, a discharge of the vehicle battery is possible. ES595.1 - User Guide...
  • Page 11 • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! • Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
  • Page 12 Do not transport the modules at the cable of the module or any other cables. Maintenance The product is maintenance-free. Repair If an ETAS hardware product should require a repair, return the product to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
  • Page 13 CAUTION Damage to the module and loss of properties based on IP30! Do not open or change the module housing! Work on the module housing may only be performed by ETAS. Potential equalization CAUTION Potential equalization in the vehicle is possible via the shield of the...

  • Page 14: Hardware Description

    – even in sizeable module networks. The ES595.1 module and the relevant cables are intended for use in the lab, on the test bench and in the passenger cell of vehicles.

  • Page 15: Housing

    The housings of this device family can also quickly and easily be con- nected to one another (see the chapter 6.1 on page 28). The ES595.1 is intended for use in the lab, on the test bench and in the passen- ger cell of vehicles.

  • Page 16: Interfaces

    LIN2 LIN1 FLX2 Fig. 4-2 Front Panel 4.4.2 Back Panel The interface 7-29V (power supply) is on the back panel of the ES595.1. 7‐29V Fig. 4-3 Back Panel LEDs 4.5.1 Flash Codes The ES595.1 is equipped with LEDs, which indicate the operational state of the module, as well as with LEDs which display the function of individual interfaces.

  • Page 17: Operational State Of The Module

    Flash Codes 4.5.2 Operational State of the Module Four LEDs can be found top left on the front panel of the ES595.1(see Fig. 4-2 on page 16). They indicate operational, error and synchronization states. • ON: power supply and operational state •...

  • Page 18: Functional State Of Individual Interfaces

    LEDs assigned to the interfaces of the module can be found on the front panel of the device (see Fig. 4-2 on page 16). If the ES595.1 is powered on (opera- tional state "On") they indicate the following functional states at the assigned...
  • Page 19 FlexRay channel B active, synchronized, ready to exchange data Yellow, flashing Yellow, flashing FlexRay node active (channel A and channel B), waiting for synchroniziation Yellow Yellow FlexRay node active (channel A and channel B), synchronized, ready to exchange data ES595.1 - User Guide...

  • Page 20: Functional Description

    8/100 MBit/s Fig. 5-1 Block Diagram To fulfill the operation demands in the vehicle, the interfaces of the ES595.1 are each routed to an Lemo socket. Power Supply (7-29V DC) The power supply interface (7-29V DC) is routed to a 2-pin connector (Lemo socket) on the back panel of the module.

  • Page 21: Host Port (Host)

    Energy consumption must be as low as possible when used in the vehicle because the measuring equipment is powered by a battery. This is why the ES595.1 module at the Ethernet interfaces is equipped with a link signal detec- tor for an automatic power-saving feature.

  • Page 22: Module Network

    ETAS Functional Description The "Wake Up" function can be configured in the web interface of the ES595.1 (see chapter 6.4 on page 34). NOTE The Ethernet adapter of the connected PC has to be configured accordingly for it to be able to send link pulses.

  • Page 23: Initialization

    5.6.1 Initialization If an ETK type supported by the ES595.1 is connected to the ETK interface it is recognized automatically. The ETK interface is automatically initialized. If an ETK type which is not supported by the ES595.1 is connected to the ETK interface the overall system behaves, as if no ETK is connected.

  • Page 24: Can Interface (Can1/Lin1, Can2/Lin2)

    ETAS Functional Description CAN Interface (CAN1/LIN1, CAN2/LIN2) The ES595.1 has two CAN interfaces. One each of the CAN interfaces is routed to the two 8-pin CAN1/LIN1 and CAN2/LIN2 connectors (Lemo socket) on the front panel. CAN1 and CAN2 are complete independent CAN channels with separated con- nections and CAN controllers.

  • Page 25: Lin Interface (Can1/Lin1, Can2/Lin2)

    120 Ohm for setting up CAN networks. LIN Interface (CAN1/LIN1, CAN2/LIN2) The ES595.1 has two LIN interfaces. One each of the LIN interfaces is routed to the two 8-pin CAN1/LIN1 and CAN2/LIN2 connectors (Lemo socket) on the front panel.

  • Page 26: Flexray Interface (Flx1, Flx2)

    If there is no access or no possibility to use the LIN_UBATT voltage as refer- ence and supply voltage, the LIN transceivers of the LIN node of the ES595.1 must be powered by a connectable internal power source of the module .

  • Page 27: Synchronisation Nodes

    5.10 Firmware Update The firmware of the ES595.1 can be updated by the user so that future versions of the module can also be implemented. The firmware is updated on the con- nected PC using service software "Hardware Service Pack" (HSP).

  • Page 28: Getting Started

    6.1.2 Fixing a Module onto a Carrier System The ES595.1 has a rugged metal housing with nonskid plastic feet. The unit can easily be screwed onto a carrier system for installation in a vehicle or in the lab. The screw thread for attaching your device is already contained in the housing and is easily accessible.

  • Page 29: Connecting Several Modules Mechanically

    ETAS compact line (ES59x, ES6xx, ES910). These can be com- bined easily using the T-Brackets provided to form larger blocks. You can attach a further module of the ETAS compact line under the ES595.1. Just remove the four plastic feet on each of the relevant device sides and attach the T-Brackets provided in their place.

  • Page 30: Fig. 6-3 Connecting The Es595.1 To Another Module

    ETAS Getting Started Fig. 6-3 Connecting the ES595.1 to Another Module 6. Quarter-turn the seals of the T-Brackets. This locks the con- nection of the two modules. 7. Click the other two T-Brackets into the assembly slits on the opposite long side of the device 8.

  • Page 31: Applications

    ETAS Getting Started Applications For applications, the ES595.1 has direct access to XETK ECUs and to ECUs and vehicle buses. NOTE You can find a list of applications supported by the ES595.1 in chapter 8.8.2 on page 49. 7 ... 29 V DC...

  • Page 32: Wiring

    6.3.1 “HOST” Port To connect the ES595.1 module with the PC (“HOST” port), you require the CBE100 cable provided. To connect the ES595.1 with the PC 1. Connect the HOST port of the ES595.1 with the PC interface cable CBE100.

  • Page 33: Eth1" Port

    ETAS Getting Started 6.3.3 “ETH1” Port To connect the ES595.1 module with other modules (“ETH1” port), you require the CBE130 cable. Simple Module Network A simple module network consists of a single ES595.1 module with connected network or measure modules. ES59x measure modules are used in the follow- ing example.

  • Page 34: Configuring The Es595.1

    ETAS Getting Started Configuring the ES595.1 The ES595.1 is configured at the PC via a graphic user interface. A web browser application is used as an interface. 6.4.1 Web Interface The web interface of the ES595.1 consists of a home page, a page for custom- ized configuration of the interfaces for the "Wake Up"...

  • Page 35: Troubleshooting Problems

    Error LEDs Please observe the LED which provides information on the functions of the interface and the ES595.1 (see the chapter “LEDs” on page 16) to be able to judge the operational state of the ES595.1 as well as troubleshooting mea- sures.
  • Page 36 PCMCIA network your laptop? card in your laptop. PCM- CIA cards with an 8- or 16-bit data bus are not suitable. Only use PCM- CIA cards with a 32-bit data bus, mini-PCI or ExpressCards. ES595.1 - User Guide...

  • Page 37: Problems And Solutions

    Windows XP and Vista systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 38: Search For Ethernet Hardware Fails

    Whenever you switch from a DHCP company LAN to the ETAS hardware net- work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.

  • Page 39: Personal Firewall Blocks Communication

    Personal Firewall blocks Communication Cause: Permissions given through the firewall block ETAS hard- ware Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.
  • Page 40 ETAS Troubleshooting Problems Certain actions in ETAS products may lead to some trouble if the firewall is not properly parameterized, e.g. upon opening an experiment in ASCET or search- ing for hardware from within INCA or HSP. If a firewall is blocking communication to ETAS hardware, you must either dis-...
  • Page 41 To unblock a product: 1. In the "Windows Security Alert" dialog window, click on Unblock. The firewall no longer blocks the ETAS product in question (in the example: ASCET). This decision survives a restart of the program, or even the PC.
  • Page 42 ETAS, ETASData, and ETAS temporary directories. Otherwise, an error message opens if the product is started, and a database is opened. In that case, no correct operation of the ETAS product is possible because the data- base file and some *.ini files are modified during operation.
  • Page 43 ETAS Troubleshooting Problems The ETAS software has to be installed by an administrator anyway. It is recom- mended that the administrator assures that the ETAS program/processes are added to the list of the Windows XP firewall exceptions, and selected in that list, after the installation.
  • Page 44 For this program, don’t show this message again. 2. Click OK to close the window. An administrator has to select the respective ETAS software in the "Exceptions" tab of the "Windows Firewall" dialog window to avoid further problems regarding hardware access with that ETAS product.

  • Page 45: Technical Data

    Marking for UKCA conformity (Chapter 8.4 on page 47) Marking for KCC conformity (Chapter 8.5 on page 47) Labeling for WEEE, see chapter 8.6 on page 47 Labeling for RoHS (China), see chapter on page 47 ES595.1 - User Guide...

  • Page 46: Fulfilled Standards And Norms

    8.1.4 Maintenance the Product Do not open or change the module! Works on the module housing may be exe- cuted only by qualified technical personnel. Send defect modules to ETAS. 8.1.5 Cleaning the product We recommend to clean the product with a dry cloth.

  • Page 47: Mechanical Data

    China RoHS marking affixed to the product or its packaging. CE conformity With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the European Union.

  • Page 48: Use Of Open Source Software

    System Requirements 8.8.1 Hardware Operation of the ES595.1 requires a power supply voltage of 7 V to 29 V DC. PC with one Ethernet interface A PC with one open Ethernet interface (100 Mbit/s, full duplex) with RJ-45 con- nection is required. Ethernet interfaces that are implemented with an additional network card in the PC must feature a 32-bit data bus.

  • Page 49: Supported Applications And Software Requirements

    • "Allow the computer to turn off this device to save power" 8.8.2 Supported Applications and Software Requirements To configure the ES595.1 and for control and data acquisition, you need soft- ware in the following versions: Support in Application Software...

  • Page 50: Electrical Data

    : The module may be used only with central load dump protection. 8.9.2 Host Interface (HOST) Type of connection Upstream Number 1 (HOST) Connection 10/100Base-T Ethernet Protocol TCP/IP Protocol Ethernet Switching (Layer 2), IEEE802.3 Resolution synchronization 1 s ES595.1 - User Guide...
  • Page 51 Compatibility ES720 Drive Recorder Network and interface modules: ES51x, ES592, ES593-D, ES595, ES600 : Support of the ETAS synchronization mechanism NOTE To ensure successful initialization of the network card of your PC, refer to chapter “Hardware” on page 48. ES595.1 - User Guide...

  • Page 52: Ethernet Interface (Eth1)

    8 Mbit/s / 100 Mbit/s ETK protocol transfer Single Mode / Block Mode NOTE The ES595.1 supports all current ETK types. Exception: The ETK types not supported by the module are listed in the table. For more details, refer to the ETAS website.

  • Page 53: Can Interfaces (Can1/Lin1 And Can2/Lin2)

    Specification LIN V2.1 Controller LIN-Core (FPGA) Transceiver (Physical Layer) MCZ33661EF Operating mode Master or Slave (configurable in the calibration software) : LIN Monitoring; Send support in preparation. : INCA support in preparation. ES595.1 - User Guide...

  • Page 54: Flexray Interfaces (Flx1 And Flx2)

    8.10 Pin Assignment NOTE All connectors are shown with a view of the interfaces of the ES595.1. All shields are at case potential. 8.10.1 Power Supply Interface (7-29V) Fig. 8-2...

  • Page 55: Host Interface (Host)

    Ethernet Interface (ETH1) Fig. 8-4 Ethernet Interface (ETH1) Signal Meaning UBATT+ Supply voltage, plus UBATT+ Supply voltage, plus UBATT- Supply voltage, minus Receive data, plus Send data, minus Receive data, minus UBATT- Supply voltage, minus Send data, plus ES595.1 - User Guide...

  • Page 56: Etk Interface (Etk)

    Meaning Send data, plus Send data, minus Received data, plus Received data, minus 8.10.5 CAN/LIN Interface (CAN1/LIN1 and CAN2/LIN2) Fig. 8-6 CAN/LIN Interface (CAN1/LIN1 and CAN2/LIN2) Signal Meaning UBATT (LIN) CAN_LOW CAN_GND LIN_GND CAN_GND CAN_HIGH Reserved ES595.1 - User Guide...

  • Page 57: Flexray Interfaces (Flx1 And Flx2)

    Reserved FLX1_LOW FlexRay Channel 1, Low FLX1_GND FlexRay Channel 1, Ground FLX2_HIGH FlexRay Channel 2, High FLX2_GND FlexRay Channel 2, Masse FLX1_GND FlexRay Channel 1, Ground FLX1_HIGH FlexRay Channel 1, High FLX2_LOW FlexRay Channel 2, Low ES595.1 - User Guide...

  • Page 58: Cable And Accessoires

    The “Cables and Accessories” chapter contains an overview of the available cables and accessories. NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES595.1. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications.

  • Page 59: Cbp120 Cable

    Cable CBP120-2 (power supply cable with standard banana plugs) Side A Side B Signal Plug Signal UBATT- UBATT- Ground Black Ground Order name Short name Order number Power Supply Cable, Lemo 1B FGJ CBP120-2 F 00K 102 584 Banana (2fc-2mc), 2 m ES595.1 - User Guide...

  • Page 60: Cbp1205 Cable

    Order Number Ethernet PC Connection Cable, Lemo 1B CBE100-3 F 00K 102 559 FGG - RJ45 (8mc-8mc), 3 m Ethernet PC Connection Cable, Lemo 1B CBE100-8 F 00K 102 571 FGG - RJ45 (8mc-8mc), 8 m ES595.1 - User Guide...

  • Page 61: Eth1 Interface Cable

    Side A Side B Fig. 9-5 CBE140-0m45 Cable Order Name Short name Order Number Ethernet Connection and Power Supply CBE140-0m45 F 00K 104 153 Cable with Angular Connectors, Lemo 1B FMF Lemo 1B FMD (8mc-8mc), 0m45 ES595.1 - User Guide...

  • Page 62: Fig. 9-6 Cbep420.1 Cable

    Cable, Lemo 1B FGF Lemo 1B FGL Banana (8mc-8fc+2mc), 3 m NOTE The wiring of the modules of the ES400 product family with each other and the cables required by the modules are described in the documentation of the ES4xx modules. ES595.1 - User Guide...

  • Page 63: Ethernet Connection Cable

    FGF Lemo 1B FGL (8mc-8fc), 3 m CBE401.1 Cable Side A Side B Fig. 9-10 CBE401.1 Cable Order Name Short name Order Number Ethernet PC Connection Cable, Highly CBE401.1-0m5 F00K 106 128 Flexible, Lemo 1B FGF Lemo 1B FGL (8mc-8fc), 0m5 ES595.1 - User Guide...

  • Page 64: Ethernet Connection Adapter Cable

    CAN/LIN Interface Cable and Adapter 9.5.1 CAN Interface Cable CBAC150-2m5 Cable Side A Side B Fig. 9-13 CBAC150-2m5 Cable Order Name Short name Order Number CAN Interface Cable, OBDII J1962 Lemo CBAC150-2m5 F 00K 104 159 1B FGC (16mc-8mc), 2m5 ES595.1 - User Guide...

  • Page 65: Fig. 9-14 Cbac160-1M5 Cable

    Side A Side B Fig. 9-16 K107 Cable Order Name Short name Order Number CAN Interface Y-Cable, Lemo 1B FGC K107 F 00K 001 272 Lemo 0S PCA Lemo 0S FFA (8mc,- 2fc+2mc) , 2 m ES595.1 - User Guide...

  • Page 66: Combined Can And Lin Cable

    Mapping of DSUB Socket Plug Combinations to ES595.1 If one CBCFI100 cable each is used at the interfaces CAN1/LIN1 and CAN2/ LIN2 of ES595.1, these interfaces are mapped to the DSUB socket plug combi- nations of both cables as follows: ES595.1...
  • Page 67 Signal Signal LIN_UBATT CAN_LOW CAN_LOW CAN_GND CAN_GND LIN_GND CAN_GND CAN_GND CAN_HIGH CAN_HIGH DSUB, Color: black [Side D, Side E] Signal LIN_GND LIN_UBATT NOTE The CBCFI100 cable can be used at the interfaces CAN1/LIN1, CAN2/LIN2 and FLX1/FLX2. ES595.1 - User Guide...

  • Page 68: Can Termination Resistor

    ETAS Cable and Accessoires 9.5.3 CAN Termination Resistor 120 Ohm Fig. 9-18 CBCX131-0 Termination Resistor Order Name Short name Order Number CAN 120 & Termination Resistor, 2xDSUB CBCX131-0 F 00K 103 786 (9fc+9mc) ES595.1 - User Guide...

  • Page 69: Flx Interface Cable And Adapter

    FlexRay channel 2 Mapping of DSUB Socket Plug Combinations to ES595.1 If one CBCFI100 cable is used at the interface FLX1/FLX2 of ES595.1, these interfaces are mapped to the DSUB socket plug combinations of both cables as follows: ES595.1...
  • Page 70 Connector Pin assignment of Cable at the FLX1/FLX2 Interface...
  • Page 71 ETAS Cable and Accessoires The DSUB socket plug combinations of the CBCFI100 cable are assigned the signals of the FLX1/FLX2 interface of ES595.1 as follows: Lemo DSUB, [Side A] Color: gray [Side B, Side C] Signal Signal FLX1_LOW FLX1_LOW FLX1_GND...

  • Page 72: Flexray Termination Resistor

    Cable CBCFI100 at the FlexRay Bus (Dual Channel Bus) 9.6.2 FlexRay Termination Resistor 100R0 / 1% Fig. 9-21 CBFX131-0 Termination Resistor Order Name Short name Order Number FlexRay Termination Resistor 100 Ohm, CBFX131-0 F 00K 104 689 2xDSUB (9fc-9mc), 0 m ES595.1 - User Guide...

  • Page 73: Ordering Information

    10.1 ES595.1 10.1.1 ES595.1 with CBP120 Power Supply Cable Order Name Short Name Order Number ES595.1 ETK, CAN, LIN and FlexRay Inter- ES595.1 F 00K 106 866 face Module Package Contents ES595.1 ETK, CAN, LIN and FlexRay Inter- face Module,...

  • Page 74: Cable And Accessoires

    10.2 Cable and Accessoires NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES595.1. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications. For more information on custom cables, please contact your local ETAS sales repre- sentative.

  • Page 75: Etk" Interface Cable

    CAN, FlexRay and LIN Interface Y-Cable, CBCFI100-2 F 00K 106 893 Lemo 1B FGC - 2xDSUB (8mc-9fc+ 9mc), CAN Termination Resistor Order Name Short Name Order Number CAN 120 & Termination Resistor, 2xDSUB CBCX131-0 F 00K 103 786 (9fc+9mc) ES595.1 - User Guide...

  • Page 76: Flx1/Flx2" Interface Cable And Adapter

    Short Name Order Number T-Bracket for ES600 Housing ES600_H_TB F 00K 001 925 10.2.8 Software Order Name Short Name Order Number INCA ES5xx Software Integration Package ISW_ES5xx F 00K 106 641 for INCA V6.2.1 and later ES595.1 - User Guide...

  • Page 77: Contact Information

    Germany Internet: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries Internet: www.etas.com/en/contact.php ETAS technical support Internet: www.etas.com/en/hotlines.php...

  • Page 78: Figures

    Fig. 6-3 Connecting the ES595.1 to Another Module ......30 Fig. 6-4 ES593.1-D and ES595.1 with ES400 modules, XETK, ETK and vehicle buses .31...
  • Page 79 CBFX131-0 Termination Resistor ........72 ES595.1 - User Guide...

  • Page 80: Index

    Error LEDs ......35 ETAS Device Synchronization ..22 Accident prevention .
  • Page 81 Screw Thread ..... . .28 Send Data ......55 ES595.1 - User Guide...

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