Fri-Jado BC 5-p Service Manual
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Fri-Jado BC 5-p Service Manual

Bake convection & bake basic
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SERVICE MANUAL
Bake Convection & Bake Basic
MODELS
BC 5-p
BB 3-e
BB 3-p
BB 5-e
BB 5-p
This manual is prepared for the use of trained Service Technicians and should
This manual is not intended to be all encompassing. If you have not attended a
ments and skills required to perform the procedure. Procedures for which you
Reproduction or other use of this Manual, without the express written consent of
WWW.FRIJADO.COM
not be used by those not properly qualified. If you have attended a training
for this product, you may be qualified to perform all the procedures in this
training for this product, you should read, in its entirety, the repair procedure
you wish to perform to determine if you have the necessary tools, instru-
do not have the necessary tools, instruments and skills should be performed
- NOTICE -
manual.
by a trained technician.
Fri-Jado, is prohibited.
Service Manual Bake Basic form 9123763 rev. 07/2017
Model BC 5-p
Model BB 5-p

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Summary of Contents for Fri-Jado BC 5-p

  • Page 1 SERVICE MANUAL Bake Convection & Bake Basic MODELS BC 5-p BB 3-e BB 3-p Model BC 5-p BB 5-e BB 5-p Model BB 5-p - NOTICE - This manual is prepared for the use of trained Service Technicians and should not be used by those not properly qualified.
  • Page 2 TABLE OF CONTENTS EMPTY PAGE Service Manual Bake Basic form 9123763 rev. 07/2017 Page 2...
  • Page 3 TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 0904 04/2009 First release 1201 31/01/2012 Changes in Technical data. 13Amps --> 16Amps Addition of error messages in Trouble shooting (page 22) Addition of Underframe and extraction hood in exploded views. New chapter “Upgrades”...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INDEX Index ................................4 General technical data ..........................6 Technical Data ............................6 Electronic control panels .......................... 8 Overview of models ..........................8 Instructions and software description 2008 models (BB only) .............. 8 Instructions -e- model 2008 ........................8 Software description -e- model 2008 ....................
  • Page 5 TABLE OF CONTENTS Circuit diagram BC 5 -P- & BB 5 -p- ....................50 Wiring diagram BC 5 -P- & BB 5 -p- ....................51 Circuit diagram BB 3 -e- 200V 60Hz (Japan) ..................52 Wiring diagram BB 3 -e- 200V 60Hz (Japan) ..................53 Circuit diagram BB 3 -p- 200V 60Hz (Japan) ..................

  • Page 6: General Technical Data

    GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA This manual covers the Bake Convection and Bake Basic series bake-off ovens. • BC 5-p Bake-off oven with 5 levels, programmable • BB 3-e Bake-off oven with 3 levels • BB 3-p Bake-off oven with 3 levels, programmable •...
  • Page 7 GENERAL TECHNICAL DATA Tools • Standard set of tools. • Metric wrenches, sockets and hex socket key wrenches. • Multi-meter and AC current clamp meter. • Temperature tester. • Insulation value tester (Megger). • Field Service Grounding Kit. • Puller (part number 9191244) Service Manual Bake Basic form 9123763 rev.

  • Page 8: Electronic Control Panels

    PROGRAMMING INSTRUCTIONS ELECTRONIC CONTROL PANELS OVERVIEW OF MODELS 2008 models 2009 models and BC BB -E- BB -P- BB -E- BB -P- & BC -P- The first generation control panels is used untill the end of 2008. Both -E- and -P- models can be recognized at the key.

  • Page 9: Instructions -P- Model 2008

    PROGRAMMING INSTRUCTIONS INSTRUCTIONS -P- MODEL 2008 Switching ON Push simultaniously for 2 seconds Switching OFF Push simultaniously for 2 seconds Choose program Start program Stop program Push for 5 seconds Adjust time Push sequentially Adjust temperature Push sequentially Adjust steam Push sequentially.

  • Page 10: Service Menu And Settings -E- And -P- Model 2008

    PROGRAMMING INSTRUCTIONS SERVICE MENU AND SETTINGS -E- AND -P- MODEL 2008 key.) These models can be recognized at the presence of a Service access is achieved by the code . The keys have to be pushed simultaniously from the “oven OFF” position. Choose the desired parameter with the arrows.

  • Page 11: Instructions And Software Description Bc Models & Bb 2009 Models

    PROGRAMMING INSTRUCTIONS INSTRUCTIONS AND SOFTWARE DESCRIPTION BC MODELS & BB 2009 MODELS INSTRUCTIONS -E- MODEL 2009 Switching ON Push briefly Switching OFF Push briefly Start program Push briefly Stop program Push briefly Adjust time Push sequentially Adjust temperature Push sequentially Service access Push simultaniously for 2 seconds Exit service menu...

  • Page 12: Software Description Bc -P- And Bb -P- 2009

    PROGRAMMING INSTRUCTIONS SOFTWARE DESCRIPTION BC -P- AND BB -P- 2009 Note: All modes have access from “ON” position Program mode: After entering the programming mode, first choose the desired program and confirm with the “P” key. Adjust “time”, “temperature”, “steampulses” and “steammode” . This is possible for three steps.
  • Page 13 PROGRAMMING INSTRUCTIONS Parameter list for models from January 2009 (with Nr. Mo- min. max. unit Description fault S05 E/P Time between the repeating buzzer “beeps”. S06 P Maximum door open time during loading product. S07 P Maximum door open time during baking. S08 E/P °C Preheat delta.

  • Page 14: Explanation Steam System In -P- Models

    PROGRAMMING INSTRUCTIONS EXPLANATION STEAM SYSTEM IN -P- MODELS Mode 0 Steam mode 0 The programmed number of pulses come at the beginning of the baking step with an in- terval of 3 seconds. (t2) Mode 1 The programmed number of pulses come per Steam mode 1 minute.

  • Page 15: Removal And Replacement Of Parts

    REMOVAL AND REPLACEMENT OF PARTS REMOVAL OF SIDE AND REAR PANEL Removal of R side panel. Remove the 2 screws at the bottom side. Slide down and pull out the panel. Removal of top panel. Remove the 2 screws at the rear and 2 screws at the front.

  • Page 16: Replacing The Hinge Of A "Drop Down" Door

    REMOVAL AND REPLACEMENT OF PARTS REPLACING THE HINGE OF A “DROP DOWN” DOOR 1) Remove the R side panel. 2) Disconnect the wires from the cera- mic terminal block. 3) Pull out the flexible steel tube from the grommet. 4) Remove the lower screw at each hinge, if present.
  • Page 17 REMOVAL AND REPLACEMENT OF PARTS 14) Unscrew the outside glass and care- fully put it aside. Pay attention to the ptfe bush-washers! 15) Bend out the hinge 16) And push the lever in the “lock” position. 17) Unscrew the hinge (2 screws) 18) And take the hinge out with cau- tion, otherwise the lever can spring loose and wound your fingers.

  • Page 18: Exchanging The Blower And Shaftseal

    REMOVAL AND REPLACEMENT OF PARTS EXCHANGING THE BLOWER AND SHAFTSEAL 1) Remove the left and right tray sup- ports. 2) Unscrew the fan plate (4 screws) and remove it. 3) Unscrew the swivel and remove the steam injection pipe. 4) Remove the nut (M5) from the Blo- wer shaft.
  • Page 19 REMOVAL AND REPLACEMENT OF PARTS Mounting of the blower motor: Basicly this is the reversed way of disas- sembling. Some points of attention: The shaftseal will be clamped by the blower bracket. Therefore you have to make an assembly like the picture shows, to be able to mount it.

  • Page 20: Exchanging Printed Circuit Boards

    REMOVAL AND REPLACEMENT OF PARTS EXCHANGING PRINTED CIRCUIT BOARDS CPU+ keyboard: The “2008” model is not deliverable anymore. Therefore, the “2009” model comes in an assembly with the control panel. In this way it is interchangeable. Remove the 4 (black) M5 nuts. Take out the assembly and put it on a clean table.
  • Page 21 REMOVAL AND REPLACEMENT OF PARTS Exchanging the old type Power Wiring diagram old Power and I/O board and I/O board into a new type. The wiring diagrams shown on this page are a “cut-out” from the comple- te diagrams. Only the concerning wires are drawn. Dismounting of the old board.

  • Page 22: Trouble Shooting

    TROUBLE SHOOTING ERROR MESSAGES ==> The sensor reads a value below 4°C for more than 30 seconds. Possible causes: The (back of the) oven is placed in a cold environment. The sensor is shorted. The wiring from the sensor is shorted. The Power and I/O board is broken.

  • Page 23: Exploded Views And Partslists

    EXPLODED VIEWS AND PARTSLISTS BAKE BASIC -E- MODEL 150-1 BB3 cord 110e BB5 cord Apply Loctite 542 69 70 or equivalent Service Manual Bake Basic form 9123763 rev. 07/2017 Page 23...

  • Page 24: Bake Convection & Bake Basic -P- Model

    EXPLODED VIEWS AND PARTSLISTS BAKE CONVECTION & BAKE BASIC -P- MODEL 150-1 102p BB3 cord BB5 cord Apply Loctite 542 69 70 or equivalent Service Manual Bake Basic form 9123763 rev. 07/2017 Page 24...

  • Page 25: Partslist Bake Basic 3 -E- And -P- Model

    EXPLODED VIEWS AND PARTSLISTS PARTSLIST BAKE BASIC 3 -E- AND -P- MODEL Part num- Description parts Bake Basic 3 -e- and -p- model Prio- Qty p Qty e rity 3700188s Ass. CPU+Keyboard and foil Bbe 3700189s Ass. CPU+Keyboard and foil Bbp 1,1e 3702311 Foil, keyboard Bbe...
  • Page 26 EXPLODED VIEWS AND PARTSLISTS Part num- Description parts Bake Basic 3 -e- and -p- model Prio- Qty p Qty e rity 6791014 Spacer, circuitboard 9191111 Transformer, ringcore 230-200-145V (Japan 200V 60Hz only) 9170427 Hinge, left 9170426 Hinge, right 3706285 Filling plate 3701236 Tube stainless steel, 5 mm flex 11cm...
  • Page 27 EXPLODED VIEWS AND PARTSLISTS Part num- Description parts Bake Basic 3 -e- and -p- model Prio- Qty p Qty e rity 3706271 Side panel L BB3 3702307 Tray support BB3 3702324 Gasket, heating element 3700652 Exhaust pipe Bake basic 121e 3706200 Stopdisc, exhaust 3702326...

  • Page 28: Partslist Bake Convection & Bake Basic 5 -E- And -P- Model

    EXPLODED VIEWS AND PARTSLISTS PARTSLIST BAKE CONVECTION & BAKE BASIC 5 -E- AND -P- MODEL Part number Description parts Bake Convection & Bake Basic 5 -e- and -p- model Prio- Qty p Qty e rity 3700188s Ass. CPU+Keyboard and foil Bbe 3700189s Ass.
  • Page 29 EXPLODED VIEWS AND PARTSLISTS Part number Description parts Bake Convection & Bake Basic 5 -e- and -p- model Prio- Qty p Qty e rity 9261023 Nut, relief strain M25 6791014 Spacer, circuitboard 9191111 Transformer, ringcore 230-200-145V (Japan 200V 60Hz only) 9170427 Hinge, left 9170426...
  • Page 30 EXPLODED VIEWS AND PARTSLISTS Part number Description parts Bake Convection & Bake Basic 5 -e- and -p- model Prio- Qty p Qty e rity 3706255 Back panel BB5 3706252 Side panel R BB5 3706137 Top panel 3706251 Side panel L BB5 3702371 Tray support BB5 9194489...

  • Page 31: Bake Basic -P- Model With "Drop Down" Door

    EXPLODED VIEWS AND PARTSLISTS BAKE BASIC -P- MODEL WITH “DROP DOWN” DOOR 150-1 102p BB3 cord Service Manual Bake Basic form 9123763 rev. 07/2017 Page 31...

  • Page 32: Bake Basic -E- Model With "Drop Down" Door

    EXPLODED VIEWS AND PARTSLISTS BAKE BASIC -E- MODEL WITH “DROP DOWN” DOOR 150-1 BB3 cord Service Manual Bake Basic form 9123763 rev. 07/2017 Page 32...

  • Page 33: Partslist Bake Basic 3 -E- And -P- Model With "Drop Down" Door

    EXPLODED VIEWS AND PARTSLISTS PARTSLIST BAKE BASIC 3 -E- AND -P- MODEL WITH “DROP DOWN” DOOR Part num- Description Prio- Qty p Qty e rity 3700188 Ass. CPU+Keyboard and foil Bbe 3700189 Ass. CPU+Keyboard and foil Bbp 1,1e 3702311 Foil, keyboard Bbe 1,1p 3702310 Foil, keyboard BBp...
  • Page 34 EXPLODED VIEWS AND PARTSLISTS Part num- Description Prio- Qty p Qty e rity 6791014 Spacer, circuitboard 9191111 Transformer, ringcore 230-200-145V (Japan 200V 60Hz only) 3701219 Hinge, flap door 3701236 Tube stainless steel, 5 mm flex 11cm 11cm 3701234 Grommet 6,3 mm, extended 3706167 Cover, doorlock 3706206...
  • Page 35 EXPLODED VIEWS AND PARTSLISTS Part num- Description Prio- Qty p Qty e rity 110e 3706125 Fanplate BB3e 3703304 Spacer, baking trays BB3 3504271 Ring spanner 10 mm 3706133 Back panel BB3 3706136 Side panel R BB3 3706137 Top panel 3706135 Side panel L BB3 3702307 Tray support BB3...

  • Page 36: General Parts Not Mentioned In Drawings

    EXPLODED VIEWS AND PARTSLISTS GENERAL PARTS NOT MENTIONED IN DRAWINGS Part Description Part Description number number Fasteners Miscellaneous 0142103 Washer M5, SS 3702322 Isolation BB3 rear, 770x360 0142111 Washer M6, SS 3702323 Isolation BB3 surround, 2000x540 0142292 Nut M3, SS 3702336 Insulation sleeve, Ø12x3 silicon 3701066...

  • Page 37: Underframe 2X 9 Tray And Stacking Kit

    EXPLODED VIEWS AND PARTSLISTS UNDERFRAME 2X 9 TRAY AND STACKING KIT This underframe is suitable for a single BB3, a single BB5 and a double BB3 with standard door (which is not the “downfalling door”!). An assembling instruction (9123690) is delivered with the underframe and can also be found in the installation manual.

  • Page 38: Underframe 2X 5 Tray

    EXPLODED VIEWS AND PARTSLISTS UNDERFRAME 2X 5 TRAY This underframe is suitable for a stacked 3+3 level, 3+5 level and 5+5 level oven An assembling instruction (9123697) is delivered with the underframe and can also be found in the installation manual. 3709533 Underframe middle Bake Basic 3706194...

  • Page 39: Underframe Low

    EXPLODED VIEWS AND PARTSLISTS UNDERFRAME LOW This underframe is suitable for a stacked 5+5 level oven. An assembling instruction (9123799) is delivered with the underframe. 3709534 Underframe low Bake Basic 3706194 3701261 3706214 3706216 3706215 3706195 3701255 3706230 4288325 3500148 3706202 3706194 3706214 (4x)

  • Page 40: Underframe Low, Welded

    EXPLODED VIEWS AND PARTSLISTS UNDERFRAME LOW, WELDED This underframe is suitable for a stacked 5+5 level oven. It is completely welded. Only the adjustable legs can be ordered separately. = 3709540 (Packed) 3700684 3500277 Service Manual Bake Basic form 9123763 rev. 07/2017 Page 40...

  • Page 41: Underframe Bc5 + Bc5

    EXPLODED VIEWS AND PARTSLISTS UNDERFRAME BC5 + BC5 This underframe is suitable for a stacked 5+5 level oven. It is completely welded. Only the adjustable legs can be ordered separately. =3709550 (Packed) 3700685 3500277 Service Manual Bake Basic form 9123763 rev. 07/2017 Page 41...

  • Page 42: Hood For Bake Basic

    EXPLODED VIEWS AND PARTSLISTS HOOD FOR BAKE BASIC 3500241 3701258 8031364 3706217 3706218 3706219 3706226 3706225 3704522 3706220 6791003 4650001 9221001 6791002 (2x) ELECTRICAL DIAGRAMS OF HOOD M 1~ Service Manual Bake Basic form 9123763 rev. 07/2017 Page 42...

  • Page 43: Airflow Data From Hood

    EXPLODED VIEWS AND PARTSLISTS AIRFLOW DATA FROM HOOD Blower 9221001 1~ 230V 50/60Hz Performance 50 Hz 60Hz Input power Air flow 325m³/h 380m³/h Rotation speed 2800rpm 3250rpm Maximum operative range 80Pa 120Pa Sound pressure 49dB(A) 53dB(A) Pressure and volume curve. Service Manual Bake Basic form 9123763 rev.

  • Page 44: Electrical Diagrams

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -E- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 44...

  • Page 45: Wiring Diagram Bb 3 -E

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -E- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 45...

  • Page 46: Circuit Diagram Bb 3 -P

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -P- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 46...

  • Page 47: Wiring Diagram Bb 3 -P

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -P- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 47...

  • Page 48: Circuit Diagram Bb 5 -E

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 5 -E- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 48...

  • Page 49: Wiring Diagram Bb 5 -E

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 5 -E- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 49...

  • Page 50: Circuit Diagram Bc 5 -P- & Bb 5 -P

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BC 5 -P- & BB 5 -P- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 50...

  • Page 51: Wiring Diagram Bc 5 -P- & Bb 5 -P

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BC 5 -P- & BB 5 -P- Service Manual Bake Basic form 9123763 rev. 03/2017 Page 51...

  • Page 52: Circuit Diagram Bb 3 -E- 200V 60Hz (Japan)

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -E- 200V 60HZ (JAPAN) Service Manual Bake Basic form 9123763 rev. 03/2017 Page 52...

  • Page 53: Wiring Diagram Bb 3 -E- 200V 60Hz (Japan)

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -E- 200V 60HZ (JAPAN) Service Manual Bake Basic form 9123763 rev. 03/2017 Page 53...

  • Page 54: Circuit Diagram Bb 3 -P- 200V 60Hz (Japan)

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -P- 200V 60HZ (JAPAN) Service Manual Bake Basic form 9123763 rev. 03/2017 Page 54...

  • Page 55: Wiring Diagram Bb 3 -P- 200V 60Hz (Japan)

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -P- 200V 60HZ (JAPAN) Service Manual Bake Basic form 9123763 rev. 03/2017 Page 55...

  • Page 56: Electrical Diagrams For Models With An Old Style I/O Board

    ELECTRICAL DIAGRAMS FOR MODELS WITH AN OLD STYLE I/O BOARD CIRCUIT DIAGRAM BB 3 -E- WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 56...

  • Page 57: Wiring Diagram Bb 3 -E- With Old Style I/O Board

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -E- WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 57...

  • Page 58: Circuit Diagram Bb 3 -P- With Old Style I/O Board

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -P- WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 58...

  • Page 59: Wiring Diagram Bb 3 -P- With Old Style I/O Board

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -P- WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 59...

  • Page 60: Circuit Diagram Bb 3 -E- 200V 60Hz (Japan) With Old Style I/O Board

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -E- 200V 60HZ (JAPAN) WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 60...

  • Page 61: Wiring Diagram Bb 3 -E- 200V 60Hz (Japan) With Old Style I/O Board

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -E- 200V 60HZ (JAPAN) WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 61...

  • Page 62: Circuit Diagram Bb 3 -P- 200V 60Hz (Japan) With Old Style I/O Board

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM BB 3 -P- 200V 60HZ (JAPAN) WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 62...

  • Page 63: Wiring Diagram Bb 3 -P- 200V 60Hz (Japan) With Old Style I/O Board

    ELECTRICAL DIAGRAMS WIRING DIAGRAM BB 3 -P- 200V 60HZ (JAPAN) WITH OLD STYLE I/O BOARD Service Manual Bake Basic form 9123763 rev. 03/2017 Page 63...

  • Page 64: Upgrades

    This modification solves this problem. The necessary tools: A drilling template, provided by Fri-Jado. (drawing nr. 3706307) A drilling machine with 4mm drill. A tap M5 with tap wrench.
  • Page 65 UPGRADES 1. plate. 2. Drill a 4 mm hole through the plate. Take care that the drill chuck will not damage the frontpla- te of the oven (on the right hand side). 3. Tap M5 screw thread in the hole. Use some cut- ting oil 4.
  • Page 66 Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444 • info@frijado.com • www.frijado.com...

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