Integra VIAFLO 4011 Operating Instructions Manual

Integra VIAFLO 4011 Operating Instructions Manual

Single channel pipetting modules for assist plus
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D-ONE Single Channel Pipetting Modules
Operating Instructions
for ASSIST PLUS
128966_V01

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Summary of Contents for Integra VIAFLO 4011

  • Page 1 D-ONE Single Channel Pipetting Modules Operating Instructions for ASSIST PLUS 128966_V01...
  • Page 2 Declaration of conformity INTEGRA Biosciences AG – 7205 Zizers, Switzerland declares on its own responsibility that the devices Description Models VIAFLO Pipettes 4011, 4012, 4013, 4014, 4015, 4016, 4621, 4622, 4623, 4624, 4626, 4631, 4632, 4633, 4634, 4636, 4641, 4642, 4646...
  • Page 3 TSCA 40 CFR Part 751 Toxic substances control act 20 CCR Parts 1601-1608 CEC BCS, Battery charging efficiency 01.01.2017 USA Standards Scope UL 61010-1:2012 Safety general laboratory equipment CAN Standards Scope CSA-C22.2 Safety general laboratory equipment No. 61010-1 www.integra-biosciences.com ii/iii...
  • Page 4 EAC Технический регламент Таможенного союза ТР ТС 004/2011 О безопасности низковольтного оборудования ТР ТС 020/2011 Электромагнитная совместимость технических средств International Standards ISO 8655-2 Piston pipettes Zizers, May 2, 2022 Urs Hartmann Daniel Bächi Head of Corporate Quality iii/iii INTEGRA Biosciences AG...
  • Page 5: Table Of Contents

    3.5.2 Calibration & Service ............18 3.5.3 Communications ..............19 3.5.4 Device Information ..............20 3.5.5 Language ................20 3.5.6 Write protect................21 Chapter 4 Operation 4.1 Turn on/off the device..............22 4.2 Programming ..................22 4.3 Running a program.................22 4.4 Troubleshooting/FAQ ..............23 4.4.1 General ................23 4.4.2 Electronic ................24 www.integra-biosciences.com...
  • Page 6 5.1.2 Periodical ................25 5.1.3 Yearly Maintenance ............25 5.2 Cleaning ..................25 5.3 Decontamination ................26 5.4 Leak test ..................26 5.5 Servicing..................27 5.5.1 Shipping to INTEGRA Biosciences........27 5.5.2 Changing O-rings of tip fittings..........28 5.6 Equipment disposal ................28 Chapter 6 Technical data 6.1 Environmental conditions ...............29 6.2 Specification of the device..............29...
  • Page 7: Chapter 1 Introduction

    The operator must ensure that network security measures are always up-to-date and state-of-the-art. This product may not be directly exposed to the internet. If the D-ONE modules are used in a manner not specified by INTEGRA Biosciences, the protection provided by the D-ONE may be impaired.
  • Page 8: Safety Notes

    ARNING • Use only an original INTEGRA Li-ion battery (#4205) and charging device. • Old Li-ion batteries may cause a safety risk. We recommend to replace the battery after 3 years of use.
  • Page 9 Regardless of the listed safety notes, additional applicable regulations and guidelines of trade associations, health authorities, trade supervisory offices, etc. must be observed. Please visit our website www.integra-biosciences.com on a regular basis for up to date information regarding REACH classified chemicals contained in our products.
  • Page 10: Description Of The Device

    Verify the scope of delivery when unpacking the device and check for potential transportation damage. Do not operate a device that is damaged, instead contact your local INTEGRA representative. The pipette communication module (#4221) is mandatory to use the D-ONE module with the ASSIST PLUS and has to be ordered separately.
  • Page 11: Overview Of D-One Module

    7 RUN button, to start operations 8 Tip ejector 9 Finger hook 10 Volume indicator label (purple/green or yellow/ blue), colors match GripTip rack inserts 11 Tip ejector 12 Tip fittings, for 0.5/300 µl or 5/1250 µl GripTips www.integra-biosciences.com...
  • Page 12: Back View

    Back view 13 Power connector 14 Reset button 15 Communication/charging cable interface 16 Battery 2.2.3 Display The Display shows under ASSIST PLUS all available VIALAB programs. Battery life indicator select a VIALAB Program Program Name Instruction Options INTEGRA Biosciences AG...
  • Page 13: Touch Wheel

    The reset button (13) is located on the back of D-ONE. It is used to reset the RAM in the module. The programs stored in memory are maintained. Once pressed, the startup screen will be displayed. Press any key to continue and allow the instrument to initialize and home. The routine ends by displaying the Main Menu. www.integra-biosciences.com...
  • Page 14: Chapter 3 Installation

    Plug the power cable of the adequate power supply to the socket. AUTION Use only the approved INTEGRA battery, charging cable or stand with the correct mains adapter. Use of an incompatible power transformer can damage the D-ONE module.
  • Page 15: Exchanging The Battery

    Attach the second stage to lift the 12.5 or 125 µl tip rack so that both racks are the same height when using 300 µl LONG or 1250 µl GripTips. The second stage can be removed by tilting it to the right (see arrow). www.integra-biosciences.com...
  • Page 16: Toolbox - Adapt Your D-One Module

    Device Information View your D-ONE module’s serial number and set a personal ID. Language Sets language. Write Protect Protects programs or menu options from modification. Time/Date Sets current time and date. Help information is available for each mode. INTEGRA Biosciences AG...
  • Page 17: Preferences

    You can change this setting. (default 8 h) Press OK to save your selection. Adjust your touch wheel sensitivity. Press  to save. Touch Low, Medium, Wheel High After changing desired settings, press  to save. www.integra-biosciences.com...
  • Page 18: Calibration & Service

    & Service Calibration Allows for re-calibration of the D-ONE module to restore accuracy (calibration has to be performed by INTEGRA). Choose the channel. The calibration factors for Pipette and Repeat type are displayed. To edit the calibration volumes, press  Edit.
  • Page 19: Communications

    ASSIST PLUS. It can be downloaded from the INTEGRA website in the product section. A detailed description of the software, along with the operating instructions, can be found on the website as well.
  • Page 20: Device Information

    It lists the standards the D-ONE modules comply with. 3.5.5 Language Language Description Language You can choose the language in which all screens are displayed. Scroll to the desired language, press OK and  to Save. INTEGRA Biosciences AG...
  • Page 21: Write Protect

    OK. Press  to save the pass- word. The password must be entered before you can access the write protect menu. Keep the password in a safe place. Should you lose your password, contact INTEGRA Biosciences for assistance in retrieving it. www.integra-biosciences.com...
  • Page 22: Chapter 4 Operation

    D-ONE with ASSIST PLUS. Scroll with the touch wheel (3) to your desired program and press OK (4). Selected parameters for the action you are about to perform will be displayed on the Run screen. Press RUN. INTEGRA Biosciences AG...
  • Page 23: Troubleshooting/Faq

    • Change the colored O-ring, see • Damaged colored O-ring. 5.5.2. • If leak persists, contact service. Dispense results • Unsuitable calibration. • Send D-ONE to INTEGRA for are inaccurate. calibration. • Improper pipetting • Adjust aspiration and dispense techniques.
  • Page 24: Electronic

    • Indicates possible motor fail- tance. ure. Tip spacing motor • Tip spacing motor drive not • Reset D-ONE. not working. initialized. • Turn D-ONE off. Unplug battery for about 5 seconds. Turn D- ONE on. INTEGRA Biosciences AG...
  • Page 25: Chapter 5 Maintenance

    5.1.3 Yearly Maintenance • Send it for calibration to INTEGRA at least once a year (see 5.5). • If you operate the battery beyond the recommended 3 year period, visually check the battery for signs of damage, e.g. discoloration, unexpected stains, shrinking of the tube wrapping.
  • Page 26: Decontamination

    A decreasing liquid level at aspiration could be an indication of a slow leak. Performing a retest at 10 mixes may help identify a slow leak. If a leaking channel is identified, change the colored O-ring on that specific tip fitting (where applicable, see 5.5.2) or contact your service technician. INTEGRA Biosciences AG...
  • Page 27: Servicing

    If you intend to ship D-ONE to be periodically calibrated, the original packaging can be stored and reused for this purpose. Contact INTEGRA for more information about available calibration services.
  • Page 28: Changing O-Rings Of Tip Fittings

    In certain regions and countries, e.g. in all EU member states, the distributor is obliged to take back this product free of charge at the end of life. Please contact your local distributor for more details. INTEGRA Biosciences AG...
  • Page 29: Technical Data

    Running time: approx. 1500 pipetting cycles Electricity supply Mains adapter input: 100–240 V, 50/60 Hz Device input: 5.7–6.4 V, 3 W Pipetting channels 2 x 1 Pipetting speed 10 steps, in µl/s Pipetting technology Air displacement User interface Touch wheel, color display www.integra-biosciences.com...
  • Page 30: Pipetting Speed

    11.6 1.04 23.3 2.58 24.3 57.8 3.12 29.4 70.1 3.81 35.8 85.5 5.16 48.5 115.7 7.30 68.7 163.8 9.72 91.5 218.2 10.94 102.9 245.5 12.51 117.7 280.8 1126 The speeds apply to firmware version 5.01 or higher. INTEGRA Biosciences AG...
  • Page 31: Intellectual Property

    Repositionable Tips D599,030 Multi-Channel Pipette Multichannel pipettes 7,811,522 Sample Reservoir Kits With Dispos- Reservoirs able Liners D599,031 A Liquid Sample Or Liquid Reagent Reservoirs Reservoir Kit 8,277,757 Pipette Tip Mounting Shaft GripTips 8,501,118 Disposable Pipette Tip GripTips www.integra-biosciences.com...
  • Page 32: D-One Specifications

    D-ONE – Operating instructions V01 Technical data D-ONE Specifications The specifications apply to neat transfers only when the D-ONE module is used together with INTEGRA GripTips. Precision = coefficient of variation D-ONE modules Volume Volume Test Part Accuracy Precision Channel...
  • Page 33: Chapter 7 Accessories

    Part No. ASSIST PLUS pipetting robot 4505 O-ring removal tool (300 µl and 1250 µl, plastic) 161916 Consumables Colored O-rings for tip fittings Part No. 300 μl Replacement kit 2/pack 161 192 1250 μl Replacement kit 2/pack 161 193 www.integra-biosciences.com...
  • Page 34 Trial pack (1 base and 3 reservoirs), sterile 4335 30 reservoirs individually sealed, sterile, 1 base per case 4336 Four sleeves of 50 reservoirs, sterile, 200 reservoirs and 4337 1 base per case • SureFlo™ = anti-sealing array INTEGRA Biosciences AG...
  • Page 35 Trial pack (1 base and 3 reservoirs), sterile 4360 SureFlo™, 12 well 30 reservoirs individually sealed, sterile, 1 base per case 4361 Polypropylene, Trial pack (1 base and 3 reservoirs), sterile 4365 SureFlo™, 12 well 30 reservoirs individually sealed, sterile, 1 base per case 4366 www.integra-biosciences.com...
  • Page 36 Trial pack (1 base and 3 reservoirs), sterile 4325 30 reservoirs individually sealed, sterile, 1 base per case 4326 Four sleeves of 50 reservoirs, sterile, 200 reservoirs and 4327 1 base per case • SureFlo™ = anti-sealing array INTEGRA Biosciences AG...
  • Page 37: Griptips

    D-ONE – Operating instructions V01 Accessories GripTips INTEGRA offers a wide range of GripTips in the volume ranges from 12.5 µl – 5000 µl. Visit the GripTip Selector Guide (www.integra-biosciences.com/griptips) to find the correct tips and set a filter by available volumes, packaging and properties.
  • Page 38: Imprint

    © 2022 INTEGRA Biosciences AG All rights to this documentation are reserved. In particular the rights of reproduction, processing, translation and the form of presentation lie with INTEGRA Biosciences AG. Neither the complete documentation nor parts thereof may be reproduced in any way, or stored and processed using electronic media or distributed in any other way without the written consent of INTEGRA Biosciences AG.

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