PARTS ORDERING https://www.rottlermfg.com/documentation.php For optional equipment catalogs, please visit For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1.
READ THE SAFETY CHAPTER BEFORE INSTALLING MACHINE. THROUGHLY UNDERSTAND ALL SAFETY ISSUES BEFORE OPERATING MACHINE. ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign and complete the “Installation Report” located in the Installation Chapter of this manual.
Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...
Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the product or to refund the amounts paid for the Product upon its return to a location designated by Rottler.
H85AXY Maintenance and Parts Manual Online Documentation Access Online documentation for machines and optional equipment can be accessed at the Rottler website. To access documentation open your browser and navigate to https://www.rottlermfg.com. Scroll to the bottom of the page and under the Owner Resources title click the type of documentation you want to access.
Section 2: Maintenance H85AXY Maintenance and Parts Manual Maintenance Follow all relevant safety procedures as described in Section 3 of this manual before performing any maintenance or repair procedure. Lubrication Refer to the Material Safety Data Sheets on the manual CD for information on proper use and handling of lubricants mentioned in this maintenance section.
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Section 2: Maintenance H85AXY Maintenance and Parts Manual Select the IO tab (3) from the drop down menu. This will bring up the following screen. Go to the Oiler Addin line (4) and click the down arrow (5) to expand the section. The second item on the expanded list is the control for the oiler.
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Section 2: Maintenance H85AXY Maintenance and Parts Manual Click on the down arrow (7) and the different values available will appear. Click on NormallyClosed (8) and it should appear on the second line in place of NormallyOpen. 8 Click on blank section (9) of the menu to activate the new value. Oiler should now be running.
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Section 2: Maintenance H85AXY Maintenance and Parts Manual Click on a blank area (10) to set the NormallyOpen value. Close the window. Release the E-STOP. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 2: Maintenance H85AXY Maintenance and Parts Manual Grease Fitting Locations 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 2: Maintenance H85AXY Maintenance and Parts Manual Grease should be added every 175 hours of service time. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Change the honing coolant when it gets dirty. When changing coolant, completely clean tank and filter screen. Refill with Rottler 514-4-71C coolant mixed with water to a reading of 3 – 5 on the Refractometer scale. If a Refractometer is not available then a static ratio of 5% - 8% is acceptable.
Section 2: Maintenance H85AXY Maintenance and Parts Manual Hone Head Exploded View (For Reference Only) Hone Head Maintenance This procedure should be performed every 40 hours of machine operation or weekly, which ever comes first. 1. Remove cone rod (1) from body (3) and clean threads. Lubricate threads with high pressure grease. 2.
Section 2: Maintenance 2-10 H85AXY Maintenance and Parts Manual Replacing the Motherboard Battery If computer fails to boot up and you get a CMOS error message on the screen, then the battery on the computer motherboard has failed and needs to be replaced. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 2: Maintenance 2-11 H85AXY Maintenance and Parts Manual The following is the procedure for replacing the motherboard battery. Turn off the power on the electrical enclosure and remove the enclosure cover. Locate the computer and check to see that the power light is not on. If it is on turn off the power switch. Note: On some machines it may be necessary to unbolt the computer from the enclosure in order to gain access to the cover screws.
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Section 2: Maintenance 2-12 H85AXY Maintenance and Parts Manual Locate the battery on the motherboard. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 2: Maintenance 2-13 H85AXY Maintenance and Parts Manual Push the battery retention clip away from the battery. When the clip is released the battery will pop up. Remove the battery and place new battery in the battery holder. Using your finger tip push down on the battery until the retention clip is in its lock position.
Section 2: Maintenance 2-14 H85AXY Maintenance and Parts Manual Belt Tension Adjustment Belt Tension settings for the Z-Axis motor and the spindle drive motor are critical and must be set properly for best performance and to avoid potential damage. Belt Tension Specifications are as follows: •...
Section 2: Maintenance 2-16 H85AXY Maintenance and Parts Manual Z-Axis Bearing Installation Stacking Order Z-Axis bearings have an asymmetrical inner race design. See illustration below for proper stacking order of bearings. and 3 bearings are install with open end up towards locknut. bearing is installed closed end up towards locknut.
Section 2: Maintenance 2-17 H85AXY Maintenance and Parts Manual Z-Axis Bearing Installation Section View Spindle Housing Bearing Installation Stacking Order 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 2: Maintenance 2-18 H85AXY Maintenance and Parts Manual bearing is installed with closed end down towards flange. bearing is installed with open end down towards flange. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Rottler Factory Service at service@rottlermfg.com for assistance and your service request. You may also call Rottler at 1-800-452-0534 or 1-253-872-7050 Please ensure you have the Machine Model and Serial Number available when contacting Rottler for Service 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
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Section 4: Machine Parts H85AXY Maintenance and Parts Manual MACHINE PARTS Contents Machine Parts ......................8-1 Hone Tank and Components ..................8-1 Oiler and Filter Assembly ..................8-2 Linear Rails and X-Axis Rack ..................... 8-3 Coolant Pump Assembly ....................8-4 Doors ............................ 8-5 Enclosure Parts ......................8-6 Base Plate Assembly ....................8-8 Carriage Assembly .....................8-9...
Section 4: Machine Parts H85AXY Maintenance and Parts Manual Machine Parts Hone Tank and Components 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts H85AXY Maintenance and Parts Manual Oiler and Filter Assembly Linear Rails and X-Axis Rack 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts H85AXY Maintenance and Parts Manual Doors Enclosure Parts 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts H85AXY Maintenance and Parts Manual Base Plate Assembly Carriage Assembly Coolant Nozzle and Ballscrew Cover 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts 4-10 H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-11 H85AXY Maintenance and Parts Manual Linear Rails Oiler Distribution Block 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts 4-12 H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-22 H85AXY Maintenance and Parts Manual Feed Motor Assembly 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-25 H85AXY Maintenance and Parts Manual Electrical Enclosure Door Assembly Outside Parts 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts 4-26 H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-27 H85AXY Maintenance and Parts Manual Inside Parts 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-29 H85AXY Maintenance and Parts Manual Control Pendant Assembly Outer Components Pendant Mount 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Section 4: Machine Parts 4-30 H85AXY Maintenance and Parts Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
Section 4: Machine Parts 4-31 H85AXY Maintenance and Parts Manual Coolant Sump Tank 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 012022...
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Other substances and materials are used in the manufacture, testing, and shipping of this machine. A complete list of the Safety Data Sheets of substances and materials used by Rottler Manufacturing during manufacturing, testing, and shipping is located on the Manual flash drive shipped with the machine.
SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION Product Identifier Product Name YUMATE SC-870C Other Means of Identification Product Code YUMATE SC-870C Synonyms None Recommended Use of the Chemical and Restrictions on Use Recommended Use Water soluble metalworking fluid Uses advised against No information available...
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 Precautionary Statements – Storage: Store locked up Precautionary Statements – Disposal: Dispose of contents/container to an approved waste disposal plant Hazards Not Otherwise Classified (HNOC) Other Information: May be harmful if swallowed: Unknow acute toxicity, 1.9% of the mixture consists of ingredient(s) of unknow toxicity 3.
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 Environmental Precautions: Avoid release to the environment. Do not flush into surface water or sanitary sewer system. See Section 12 for additional ecological information. Dispose of contents/container to an approved waste disposal plant. Methods for Containment: Prevent further leakage or spillage if safe to do so.
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 9. PHYSICAL AND CHEMICAL PROPERTIES Information on Basic Physical and Chemical Properties Physical State Liquid Odor Amines Appearance No information available Odor Threshold No information available Color Light yellow Property Values Remarks / Method 8.85 Melting Point/Freezing Point...
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 11. TOXICOLOGICAL INFORMATION Information on Likely Routes of Exposure Product Information: No data available Inhalation: Inhalation of vapors at high concentrations may cause mild irritation of respiratory system. Eye Contact: Contact with eyes may cause serious eye damage. Skin Contact: Repeated or prolonged skin contact may result in dermatitis.
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 14. TRANSPORT INFORMATION DOT: Not regulated 15. REGULATORY INFORMATION International Inventories TSCA: Complies DSL/NDSL: Complies Legend TSCA United States Toxic Substances Control Act Section 8(b) Inventory DSL/NDSL Canadian Domestic Substances List/Non-Domestic Substances List US Federal Regulations SARA 313 Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986...
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SAFETY DATA SHEET Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 16. OTHER INFORMATION Issue Date: 17-Dec-2015 Revision Date: 29-Apr-2016 Revision Note: No information available Disclaimer The information provided in this Safety Data Sheet is correct to the best of our knowledge, information, and belief at the date of its publication.
Safety Data Sheet According to OSHA HCS 2012 (29 CFR 1910,1200) Health Canada HPR (SOR/2015-17), and Mexico NOM-018-STPS-2015 SECTION 1: Identification Product Identifier: Multi-Way Oil HD Other means of identification: Phillips 66 Multi-Way Oil HD 22 Phillips 66 Multi-Way Oil HD 32 Code: LBPH81776 Relevant identified uses:...
Notes to Physician: Acute aspirations of large amounts of oil-laden material may produce a serious aspiration pneumonia. Patients who aspirate these oils should be followed for the development of long-term sequelae. Inhalation exposure to oil mists below current workplace exposure limits is unlikely to cause pulmonary abnormalities. SECTION 5: Firefighting Measures NFPA 704: National Fire Protection Association Health: 0 Flammability: 1 Instability: 00=minimal hazard...
Conditions for Safe Storage: Keep container(s) tightly closed and properly labeled. Use and store this material in cool, dry, well- ventilated areas away from heat and all sources of ignition. Store only in approved containers. Keep away from any incompatible material (see Section 10).
SECTION 9: Physical and Chemical Properties Note: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mmHg (1atm). Data represent typical values and are not intended to be specifications. Appearance: Amber, Transparent Flash Point: > 320°F (160°C) Physical Form: Liquid Test Method: Pensky-Martens Closed...
Reproductive Toxicity: No information available on the mixture, however none of the components have been classified for reproductive toxicity (or are below the concentration threshold for classification) Information on Toxicological Effects of Components Distillates, petroleum, hydrotreated heavy paraffinic Carcinogenicity: This oil has been highly refined by a variety of process to reduce aromatics and improve performance characteristics.
EPA (CERCLA) Reportable Quantity (in pounds) This material does not contain any chemicals with CERCLA Reportable Quantities. California Proposition 65 This material does not contain any chemicals which are know to the State of California to cause cancer, birth defects, or other reproductive harm at concentrations that trigger the warning requirements of California Proposition 65.
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