Related Manuals for molex 63816-1900
Summary of Contents for molex 63816-1900
- Page 1 Benchtop Electric Crimp Machine BENCHTOP ELECTRIC CRIMP MACHINE Operation Manual Order No. 63816-1900 Doc. No: 638161900 Release Date: 06-15-21 UNCONTROLLED COPY Page 1 of 25 Revision: A Revision Date: 06-15-21...
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Page 2: Table Of Contents
Benchtop Electric Crimp Machine Table of Contents Introduction ..........................4 Product Specification ......................4 Conformity ........................4 Use of the Operating Instruction ..................5 Safety ............................. 5 Warning and Safety Precautions in this Operating Instruction ..........5 Safety Precautions ......................6 Responsibilities ........................ - Page 3 Benchtop Electric Crimp Machine Counter .......................... 16 8.4.1 Piece Count Input ...................... 16 8.4.2 Batch Size Entry ......................17 8.4.3 Reset Counter ......................19 8.4.4 Change Quantity or Batch Size ..................19 Normal Operation or Production Operation ................. 19 Crimping Process with Tool Head (63816-1915) ..............19 Crimping Process with Adapter and Tool Head ..............
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Page 4: Introduction
Benchtop Electric Crimp Machine Introduction Product Specification The most common terminals on the market can be crimped using the benchtop electric crimping machine and the exchangeable crimp tool system. Interchangeable crimping dies or tool heads can be selected and installed on the electric crimping machine according to the type of terminal to be crimped. -
Page 5: Use Of The Operating Instruction
Benchtop Electric Crimp Machine Use of the Operating Instruction The operating instruction contains all information concerning operating elements, operation, commissioning, and maintenance work as well as technical data. The operation instruction must be constantly within reach of the benchtop electric crimp machine. Every machine operator must read and understand the operating instruction to ensure safe and efficient production with this piece of equipment. -
Page 6: Safety Precautions
Set the voltage changer to the correct voltage. This machine may only be operated with Molex mounted adapters, tool heads and dies. The benchtop electric crimp machine may only be set up and operated in perfect technical conditions, observing all safety regulations and considering any possible dangers. -
Page 7: Designed Use
9. The adapter or tool head should only be used with the tool heads or dies specified by Molex. The benchtop electric crimp machine should only be used together with the adapter, tool head and die sets for the preparation of crimp connections. -
Page 8: Shipment
Benchtop Electric Crimp Machine Shipment Packing Upon receipt, carefully unpack the benchtop electric crimp machine and check that you have received all components against the packing slip, declaration of conformity and operating instructions. Retain the original packaging for further dispatch and for storage, if required. -
Page 9: Technical Description
Benchtop Electric Crimp Machine Technical Description Operator’s Guide Figure 4.1 Item Description Push button (right & left) Reset button Touch display Holding device for tool Socket for foot switch Main plug connection Fuse holder (fuse 2A slow) Main switch Changeover switch Nameplate with serial number Sticker “follow instructions”... -
Page 10: Machine Identification
Benchtop Electric Crimp Machine Machine Identification Item Description Manufacturer Machine Type Serial Number Article Number Connection Values Year of Manufacture Figure 4.2 Technical Data Description Specification Length 437mm (17.2”) Width 261mm (10.3”) Height 170mm (6.7”) Weight with Foot Pedal Approximately 23.2 lb. Operating Voltage 115 VAC / 230 VAC 50/60 Hz... -
Page 11: Push Button
Benchtop Electric Crimp Machine 4.4.3 Push Button There is a button to trigger the crimping cycle on the right and left sides of the machine. See Figure 4.4.3. Figure 4.4.3 PUSH BUTTON 4.4.4 Foot Switch Optionally, a foot switch can be connected to the machine. Pressing the foot switch triggers the crimp cycle. -
Page 12: Installation And Commissioning
Benchtop Electric Crimp Machine Installation and Commissioning WARNING In the event of defects or damage to the machine, it must be stopped immediately and secured against unintentional or unauthorized commissioning. The machine may only be assembled and connected by a person who fulfils the requirements of section 2.3. -
Page 13: Foot Switch Connection
Benchtop Electric Crimp Machine Connecting to the Power Supply CAUTION Pay attention to the setting of the voltage selector switch. Incorrect setting may damage the machine. 1. Set the voltage selector switch (1) to the correct voltage (115 V or 230 V). See Figure 6.1.2. 2. -
Page 14: Mounting The Tool Head Or Adapter On The Machine
Benchtop Electric Crimp Machine Mounting the Tool Head or Adapter on the Machine DANGER Switch off the machine at the main switch before mounting the tool head or adapter. Use the following instructions to mount the tool head or adapter: 1. -
Page 15: Submenu
Benchtop Electric Crimp Machine Submenu Figure 8.1 1. Click to change language between German and English 2. The check is only used to check or display individual elements. 3. In this menu item, the motor can be turned slowly forward or backward. 4. -
Page 16: Touch Control
Benchtop Electric Crimp Machine Touch Control DANGER Due to the risk of hand or finger injury, do not reach into the tool area while the machine is moving. There is a danger of crushing. To move the machine slowly forward or backward, proceed as follows. -
Page 17: Batch Size Entry
Benchtop Electric Crimp Machine 5. The entered quantity is displayed on the production screen. See Figure 8.4.3. Figure 8.4.3 6. When the required quantity is reached, an information message appears on the display. See Figure 8.4.4. 7. The crimping process can only be continued when this is confirmed by clicking on the checkmark and zeroing out the counter. - Page 18 Benchtop Electric Crimp Machine 4. The production screen displays both the calculated batch size (1) and the automatically calculated quantity (2). See Figure 8.4.6. Figure 8.4.6 5. When the batch size is reached, an information message appears on the display, which must be confirmed by touching it.
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Page 19: Reset Counter
Benchtop Electric Crimp Machine 8.4.3 Reset Counter 1. Tap on the areas indicated in Figure 8.4.10 to reset the counters. The display will jump back to the last lot. Figure 8.4.10 8.4.4 Change Quantity or Batch Size 1. To change the quantity or batch size, the respective selection highlighted in blue must be confirmed by pressing the OK button. -
Page 20: Crimping Process With Adapter And Tool Head
Head Head Adapter + Adapter 63816-1900 Benchtop Electric Crimp Machine *NOTE: Un-tooled AT heads are not available separately. Customers can install RHT tooling into one of their existing AT heads. Caution: frame markings on the AT head may not match the tooling nests from an RHT tool for a different terminal. -
Page 21: Available Adapters, Tool Heads And Die Sets
Benchtop Electric Crimp Machine Available Adapters, Tool Heads and Die Sets The following charts show all applications for the benchtop electric crimp machine. See Figures 9.4.1 and 9.4.2: Figure 9.4.1 Modular Crimp Head TYPE AT MODULAR CRIMP HEAD TYPE 4A WITH TOOLING MODULAR CRIMP HEAD... -
Page 22: Maintenance
Benchtop Electric Crimp Machine Figure 9.4.2 Power Crimp Head TYPE 4D POWER CRIMP HEAD 63816- 1920 TYPE 2C LOCKING LOCKING (NO TOOLING OR TYPE 4C PINS (2) PINS (2) SHOWN) POWER CRIMP HEAD (63816-1915) TYPE 4D BENCHTOP ELECTRIC BENCHTOP ELECTRIC TYPE 2C/TYPE 4C CRIMP MACHINE CRIMP MACHINE... -
Page 23: Daily Maintenance
The display must be calibrated. Contact the manufacturer. different point than intended In the event of a problem, Molex service department personnel will be able to help you. Therefore, please send the tool to the following address: Molex Application Tooling... -
Page 24: List Of Error Codes
Weak sensor signal (too far away) Sensor board missing or not responding Sensor not calibrated In the event of a problem, Molex service department personnel will be able to help you. Therefore, please send the tool to the following address: Molex Application Tooling... -
Page 25: Doc. No: 638161900 Release Date: 06-15-21 Uncontrolled Copy
Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 638161900...
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